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FEATURES
The template must be at least 5mm thick to allow for the
protrusion of the guide. Allowance must also be made in
the template for the distance between the cutting edge of
the bit and the outside.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
Make sure lever is in locked position.
Remove (L) the screw supporting the plunge lock lever.
Remove the lever.
Place the lever back in the original locked position.
Replace (T) the screw.
Check for free plunge with lever rotated to unlocked
position. If router does not plunge freely, reposition lever.
Your router has a plunge lock lever that allows for free
plunging. This feature is very useful for table mounted
operations on router tables when used with the
optional depth control knob. Unlocking the plunge lock
lever allows for a smooth, precise plunging action. Once
you reach the desired depth of cut, simply lock the
plunge lock lever. The cutter will then be secured at the
desired depth of cut.
ERGONOMIC DESIGN
The design of this tool provides for easy handling. It is
designed for comfort and ease of grasp when operating
in different positions and at different angles.
ELECTRICAL CONNECTION
Your router has a precision built electric motor. It should
be connected to a power supply that is 220-240 volts,
50Hz, AC only. Do not operate this tool on direct current
(DC). A voltage drop of more than 10 percent will cause
a loss of power and overheating.
If your tool does not operate when plugged into an outlet,
double-check the power supply.
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the
tool's internal wiring. Observe all normal safety pre-
cautions to avoid electrical shock.
Important: Servicing of a tool with double insulation
requires extreme care and knowledge of the system and
should be performed only by a qualified service
technician. For service, we suggest you return the tool to
your nearest authorized service center for repair.
WARNING:
Do not attempt to modify this tool or create accessories not
recommended for use with this tool. Any such alterationor
modification is misuse and could result in a hazardous
condition leading to possible serious personal injury.
ADJUSTMENTS
WARNING:
Your router should never be connected to power
supply when you are assembling parts, making ad-
justments, installing or removing cutters, or when
not in use. Disconnecting your router will prevent
accidental starting that could cause serious injury.
CUTTER INSTALLATION (FIG. 3 & 4)
UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
CAUTION:
To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop
before engaging spindle lock.
Remove chip shield (7) from router base (16).
Depress spindle lock (5).
Lay router down on workbench in order to gain easy
access to collet nut (23).
Place the spanner (19) provided through front of router
base onto collet nut and turn counterclockwise to
loosen.
WARNING:
If you are changing a cutter immediately after use,
be careful not to touch the cutter or collet with your
hands or fingers. They will get burned because of
the heat buildup from cutting. Always use the wrench
provided.
Install cutter (22) once collet nut is loose. If changing
cutters, cutter will easily slip from collet (25) after
loosening collet nut. For example: The collet is machined
to precision tolerances to fit cutters with 1/2"
(12.7 mm) diameter shanks. To use cutters with
1/4" (6.35 mm) diameter shanks, insert the 1/4"
(6.35 mm) collect adaptor(18) into the 1/2" (12.7 mm) collet.
Insert shank of cutter until shank bottoms out, then
pull it out 1/16" (1.6 mm) to allow for expansion
when the bit gets hot.
Tighten the collet nut securely by turning clockwise
with the wrench provided.
Release spindle lock.
Replace chip shield.
WARNING:
If the collet nut is not securely tightened, the cutter
may detach during use causing serious personal injury.
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