Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
Page 2 EDH8200UE 00406193 Manual Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 3 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 4 Operating Instructions I/O module 8275 402956 11/96 Flyer: PC software Global Drive Control Accessories and motors 406189 01/99 Overview 403236 12/96 Catalog: Frequency inverter 8200 401950 11/96 Flyer: Three-phase AC motors Selection help 406190 01/99 Application examples Signal-flow charts 406191...
Page 5 8 2 2 X / 8 2 4 X S c r e e n - s h e e t m a i n s c o n n e c t i o n M a i n s c o n n e c t i o n a n d D C c o n n e c t i o n L 1 L 2 + U G - U G...
Page 6: Table Of Contents
Contents Part A Preface and general information ....... How to use this Manual .
Page 7 Contents Part B Technical data ..........Overview of types .
Page 8 Contents Installation ..........Mechanical installation .
Page 9 Contents Part C Commissioning ..........Before switching on .
Page 10 Contents Part D Configuration ..........8201BB operating module .
Page 11 Contents 7.5.12 Controller enable RFR ........7-48 7.5.13 Start conditions/flying-restart circuit...
Page 12 Contents Part E Troubleshooting and fault elimination ......Troubleshooting ..........8.1.1 Display at the controller .
Page 13 Contents Part G 11 Application of brake units See: Table of contents of the attached Operating Instructions Part H 12 Automation See: Table of contents of the attached Operating Instructions Part I 13 Accessories (Survey) ........13-1 13.1 Accessories for all types...
Page 14 Contents Part L 16 Signal-flow charts ......... . 16-1 16.1 Signal-flow chart for types 820X...
Page 15 Contents 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 16 EDS8200U--A 00406181 Manual Part A Table of contents Preface and general information Safety information Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 17: Edition Of
This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 18: Preface And General Information
1.1.1 Terminology used Term In the following text used for 82XX Any frequency inverter of the series 8200, 8210, 8220, 8240 Controllers 82XX frequency inverter Drive system Drive systems with 82XX frequency inverters and other Lenze drive components Scope of delivery...
Page 19 Preface and general information Accessory kit 820X 821X 821X-V003 8221 8224 8226 8221-V003 824X 824X-V003 8222 8225 8227 8222-V003 8223 7-pole socket connectors for control cables 3-pole socket connectors for relay output K2 Fixing rails Fixing units incl. screws for fixing the inverter to the housing PG diaphragm gland 21...
Page 20: Legal Regulations
The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. The specifications in these instructions describe the product features without guaranteeing them.
Page 21: Ec Directives/Declaration Of Conformity
The CE conformity of the installed machine remains the responsibility of the user. For the installation of CE-typical drive systems, Lenze has already proved the CE conformity to the EMC Directive. 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 22: Ec Low-Voltage Directive
Preface and general information 1.4.3 EC Low-Voltage Directive (73/23/EEC) amended by: CE Mark Directive (93/68/EEC) General - The Low-Voltage Directive is effective for all electrical equipment for use with a rated voltage between 50 V and 1000 V AC and between 75 V and 1500 V DC, and under normal ambient conditions.
Page 23 CE Mark Directive (93/68/EEC) 820X/821X/822X/824X controllers are developed, designed, and manufactured in compliance with the above mentioned EC Directive under the sole responsibility Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln Standards considered: Standard DIN VDE 0160 5.88 + A1 / 4.89 +A2 /10.88...
Page 24: Ec Directive Electromagnetic Compatibility
EC EMC Directive and the compliance with the ”Law about the Electromagnetic Compatibility of Devices”. - Lenze has verified the conformity of controllers integrated into certain defined drive systems. In the following these systems are called ”CE-typical drive systems”.
Page 25 Control cables Screened signal cable type LIYCY Motor Standard three-phase AC asynchronous motor Lenze type DXRA or similar Accessories For rated accessories, see inner cover page. - Controller, RFI filter and mains choke are mounted on one assembly board. - The system components are functionally wired according to chapter 4, ”Electrical installation”.
Page 26 9/11/92 and 1. EMVGÄndG of 08 August, 1995). The EMC can only be verified when the controller is integrated into a drive system. Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln declares that the described ”CE-typical drive systems” with the controllers of the types 820X/821X/822X/824X comply with the above mentioned EC Directive.
Page 27 Preface and general information Considered basic standards for the test of noise emission: Basic standard Test Limit value EN 55022 7/92 Radio interference housing and mains Class B Frequency range 0.15 - 1000 MHz for use in residential areas and commercial premises EN 55011 7/92 Radio interference housing and mains Class A...
Page 28: Ec Machinery Directive
Preface and general information 1.4.5 EC Machinery Directive (89/392/EEC) amended by: First Amendment Directive (91/368/EEC) Second Amendment Directive (93/44/EEC) CE Mark Directive (93/68/EEC) General For the purpose of the Machinery Directive, ”machinery” means an assembly of linked parts or components, at least one of which moves, with the appropriate actuators, control and power circuits, etc., joined together for a specific application, in particular for the processing, treatment, moving or packaging of a material.
Page 29 The 820X/821X/822X/824X controllers were developed, designed, and manufactured under the sole responsibility of Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln Commissioning of the controllers is prohibited until it is proven that the machine in which they are to be installed corresponds to the EC Machinery Directive.
Page 30: Safety Information
Safety information Safety information General safety information Safety and application notes for controllers (to: Low-Voltage Directive 73/23/EEC) 1. General 4. Erection The devices must be erected and cooled according to the During operation, drive controllers may have, according to their regulations of the corresponding documentation.
Page 31: Layout Of The Safety Information
Safety information Layout of the safety information - All safety information has a uniform layout: - The icon characterises the type of danger. - The signal word characterises the severity of danger. - The note describes the danger and suggests how to avoid the danger. Signal word Note Icons used...
Page 32: Part B
EDS8200U--B 00406182 Manual Part B Technical data Installation Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 33 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 34: Technical Data
Technical Data Technical data Overview of types Motor power (4-pole ASM 230/400V) Frame size 8227 8226 8225 8224 8223 8222 8221 8218 8246 8217 8216 8245 8215 8214 8244 8204 8213 8203 8212 8243 0.75 8202 8211 8202 0.75 8242 V002 0.55 8241...
Page 35: Features
Technical Data Features 820X 821X 822X 824X Compact design Load capacity of up to 150 % I for 1 min Inverter outputs are protected against short circuit Earth-fault check at mains connection Chopper frequency 9.2 kHz Chopper frequency selectable: 4 kHz, 8 kHz, 12 kHz, 16 kHz V/f-characteristic control with constant V boost or auto boost Motor-current control or V/f-characteristic control selectable...
Page 36 Technical Data 820X 821X 822X 824X Attachable accessories 8201BB operating module for control and parameter setting with memory for parameter-set transmission Serial 2102IB LECOM fieldbus module for RS232/485 or optical fibre INTERBUS 2111IB fieldbus module 2171 system bus module (CAN) I/O module 8275 IB PTC module 8274 IB Monitor module 8276 IB...
Page 37: General Data/Application Conditions
Technical Data General data/application conditions Field Values Vibration resistance Germanischer Lloyd, general conditions Humidity class Humidity class F without condensation (average relative humidity 85 %) -25 •C¡+ 70 •C Permissible temperature Permissible temperature During transport of the controller: range range -25 •C¡+ 55 •C During storage of the controller: 0 •C¡+40 •C...
Page 38: Rated Data (Operation With 150 % Overload)
Technical Data Rated data (Operation with 150 % overload) 3.4.1 Types 8201 to 8204 150 % overload Type 8201 8202 8203 8204 Order No. EVF8201-E EVF8202-E EVF8203-E EVF8204-E Variant ”reduced assembly Variant ”reduced assembly Type 8202-V002 depth” depth” Order No. EVF8202-E- V002 190 V -0 % $ V $ 260 V + 0 % ;...
Page 39: Types 8211 To 8214
Technical Data 3.4.2 Types 8211 to 8214 150 % overload Type 8211 8212 8213 8214 Order No. EVF8211-E EVF8212-E EVF8213-E EVF8214-E Variant “HVAC” Type 8211-V020 8212-V020 8213-V020 8214-V020 Order No. EVF8211-E-V020 EVF8212-E-V020 EVF8213-E-V020 EVF8214-E-V020 320 V -0 % $ V $ 510 V + 0 % ;...
Page 40 Technical Data 150 % overload Type 8211 8212 8213 8214 Order No. EVF8211-E EVF8212-E EVF8213-E EVF8214-E Variant “HVAC” Type 8211-V020 8212-V020 8213-V020 8214-V020 Order No. EVF8211-E-V020 EVF8212-E-V020 EVF8213-E-V020 EVF8214-E-V020 / 0 Hz ¡ 50 Hz, if required up to 480 Hz Motor voltage 0 - 3 x V mains...
Page 41: Types 8215 To 8218
Technical Data 3.4.3 Types 8215 to 8218 150 % overload Type 8215 8216 8217 8218 Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-E Variant ”Cold Plate” Variant ”Cold Plate” Type 8215-V003 8216-V003 8217-V003 8218-V003 Order No. EVF8215-C-V003 EVF8216-C-V003 EVF8217-C-V003 EVF8218-C-V003 Variant “HVAC” Type 8215-V020 8216-V020...
Page 42 Technical Data 150 % overload Type 8215 8216 8217 8218 Order No. EVF8215-E EVF8216-E EVF8217-E EVF8218-E Variant ”Cold Plate” Variant ”Cold Plate” Type 8215-V003 8216-V003 8217-V003 8218-V003 Order No. EVF8215-C-V003 EVF8216-C-V003 EVF8217-C-V003 EVF8218-C-V003 Variant “HVAC” Type 8215-V020 8216-V020 8217-V020 8218-V020 Order No.
Page 43: Types 8221 To 8224
Technical Data 3.4.4 Types 8221 to 8224 150 % overload Type 8221 8222 8223 8224 Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-E Variant ”Cold Plate” Type 8221-V003 8222-V003 Order No. EVF8221-C-V003 EVF8222-C-V003 Variant “HVAC” Type 8221-V020 8222-V020 8223-V020 8224-V020 Order No. EVF8221-E-V020 EVF8222-E-V020 EVF8223-E-V020 EVF8224-E-V020 320 V -0 % $ V $ 528 V + 0 % ;...
Page 44 Technical Data 150 % overload Type 8221 8222 8223 8224 Order No. EVF8221-E EVF8222-E EVF8223-E EVF8224-E Variant ”Cold Plate” Type 8221-V003 8222-V003 Order No. EVF8221-C-V003 EVF8222-C-V003 Variant “HVAC” Type 8221-V020 8222-V020 8223-V020 8224-V020 Order No. EVF8221-E-V020 EVF8222-E-V020 EVF8223-E-V020 EVF8224-E-V020 40 •C < T <...
Page 45: Types 8225 To 8227
Technical Data 3.4.5 Types 8225 to 8227 150 % overload Type 8225 8226 8227 Order No. EVF8225-E EVF8226-E EVF8227-E Variant “HVAC” Type 8225-V020 8226-V020 8227-V020 Order No. EVF8225-E-V020 EVF8226-E-V020 EVF8227-E-V020 320 V -0 % $ V $ 528 V + 0 % ; 45 Hz ¡ 65 Hz á0 % Mains voltage 460 V -0 % $ V $ 740 V +0 %...
Page 46 Technical Data 150 % overload Type 8225 8226 8227 Order No. EVF8225-E EVF8226-E EVF8227-E Variant “HVAC” Type 8225-V020 8226-V020 8227-V020 Order No. EVF8225-E-V020 EVF8226-E-V020 EVF8227-E-V020 40 •C < T < 50 •C: 2.5 %/K Power derating [%/K] h $ 4000 m a.m.s.l.: 5 %/1000 m [%/m] 1000 m a.m.s.l.
Page 47: Types 8241 To 8243
Technical Data 3.4.6 Types 8241 to 8243 150 % overload 8241 8242 8243 Order No. EVF8241-E EVF8242-E EVF8243-E Variant ”Cold Plate” Type 8241-V003 8242-V003 8243-V003 Order No. EVF8241-C-V003 EVF8242-C-V003 EVF8243-C-V003 Variant “HVAC” Type 8241-V020 8242-V020 8243-V020 Order No. EVF8241-E-V020 EVF8242-E-V020 EVF8243-E-V020 320 V -0 % $ V $ 528 V +0 % ;...
Page 48 Technical Data 150 % overload Type 8241 8242 8243 Order No. EVF8241-E EVF8242-E EVF8243-E Variant ”Cold Plate” Type 8241-V003 8242-V003 8243-V003 Order No. EVF8241-C-V003 EVF8242-C-V003 EVF8243-C-V003 Variant “HVAC” Type 8241-V020 8242-V020 8243-V020 Order No. EVF8241-E-V020 EVF8242-E-V020 EVF8243-E-V020 40 •C < T <...
Page 49: Types 8244 To 8246
Technical Data 3.4.7 Types 8244 to 8246 150 % overload Type 8244 8245 8246 Order No. EVF8244-E EVF8245-E EVF8246-E Variant ”Cold Plate” Type 8244-V003 8245-V003 8246-V003 Order No. EVF8244-C-V003 EVF8245-C-V003 EVF8246-C-V003 Variant ”HVAC” Type 8244-V020 8245-V020 8246-V020 Order No. EVF8244-E-V020 EVF8245-E-V020 EVF8246-E-V020 320 V -0 % $ V...
Page 50 Technical Data 150 % overload Type 8244 8245 8246 Order No. EVF8244-E EVF8245-E EVF8246-E Variant ”Cold Plate” Type 8244-V003 8245-V003 8246-V003 Order No. EVF8244-C-V003 EVF8245-C-V003 EVF8246-C-V003 Variant ”HVAC” Type 8244-V020 8245-V020 8246-V020 Order No. EVF8244-E-V020 EVF8245-E-V020 EVF8246-E-V020 Field Field Resolution Absolute 0.02 Hz frequency...
Page 51: Rated Data (Operation With 120 % Overload)
Technical Data Rated data (Operation with 120 % overload) 3.5.1 Operating conditions - Applications: - Pumps with square characteristic - Fans - Operation only - with mains filter or mains choke, - with mains voltage 3 AC / 400 V / 50 Hz/60 Hz, - 821X with chopper frequencies { 8 kHz, - 822X/824X with chopper frequencies = 4 kHz (chopper frequencies { 16 kHz possible, load-dependent derating).
Page 52: Types 822X
Technical Data 3.5.3 Types 822X 120 % overload Type 8221 8222 8223 8224 8225 8226 8227 Mains current with mains filter/mains choke 39.0 50.0 60.0 97.0 mains Data for mains operation with 3 AC / 400 V / 50 Hz/60 Hz ; 460 V $ V $ 620 V Motor power (4 pole ASM) Motor power (4 pole ASM)
Page 53: Types 824X
Technical Data 3.5.4 Types 824X 120 % overload Type 8241 8242 8243 8244 8245 8246 Mains current with mains filter/mains choke 15.0 20.5 mains Data for mains operation with 3 AC / 400 V / 50 Hz/60 Hz ; 460 V $ V $ 620 V Motor power (4 pole ASM) Motor power (4 pole ASM)
Page 54: Fuses And Cable Cross-Sections
Note! - UL-approved fuses and fuse holder are produced and sold by e.g. Gemballa Electronics GmbH in Kaltenkirchen, Germany. - DC fuses as part of the Lenze accessories are UL approved. 3.6.1.1 Protection of the motor cables - For functional reasons, the motor cables need not to be protected by fuses if you only connect a motor per controller.
Page 55: Single Drives With 150 % Overload
Technical Data 3.6.2 Single drives with 150 % overload The table values are valid for the operation of 82XXcontrollers as single drives with a matching motor and 150 % overload. Type Type Mains input L1, N, PE / motor connection U, V, W, PE Operation without mains filter/mains choke Operation with mains filter/mains choke Fuse...
Page 56: Single Drives With 120 % Overload
Technical Data 3.6.3 Single drives with 120 % overload The table values are valid for operation of 82XX controllers with matching motor and 120 % overload in pump and fan drives. Type Type Mains input L1, L2, L3, PE / motor connection U, V, W, PE Operation with mains filter/mains choke Fuse F1, F2, F3 E.l.c.b.
Page 57: Analog Plug-In Module 8279Ib
Technical Data Analog plug-in module 8279IB Order No. EMZ8279IB Note! Only controllers of the 8210, 8220 and 8240 HVAC (V020) series can be equipped with an analog plug-in module 8278IB, because they provide the required software. 3.7.1 Features The analog plug-in module 8279IB provides a second analog input. It converts an analog input signal (0 ...
Page 58: Dimensions
Technical Data Dimensions The controller dimensions depend on the mechanical installation (see chapter 4.1). 3.8.1 Analog plug-in module Note! Only controller of the series 8210, 8220 and 8240 HVAC (V020) can be equipped with the analog plug-in module. 0 - 10 V Jumper 0 - 20 mA 4.00 cm...
Page 59: Installation
Installation Installation Mechanical installation 4.1.1 Important notes - Use the controllers only as built-in devices! - If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): - Take suitable preventive measures, e.g. separate air duct, installation of filters, regular cleaning, etc. - Ensure free space! - You can install several controllers next to each other without free space in a control cabinet.
Page 60 Installation Possible mounting positions for types 8201 to 8214 - In vertical position at the back of the control cabinet, terminals point to the front: - With attached fixing rails. - With special fixing unit on one or two DIN rails. - Turned by 90•...
Page 61: Standard Assembly With Fixing Rails Or Fixing Brackets
4.1.2 Standard assembly with fixing rails or fixing brackets 4.1.2.1 Types 8201 to 8204 Lenze P o st fac h10 135 2 , 3 17 63 H AM EL N FIG 4-1 Dimensions 8201 - 8204: Standard assembly Insert the fixing rail here for side assembly...
Page 62: Types 8211 To 8214
Installation 4.1.2.3 Types 8211 to 8214 Lenze P o st fac h10 135 2 , 3 17 63 H AM EL N FIG 4-2 Dimensions 8211 - 8214: Standard assembly Insert the fixing rail here for side assembly Observe the free space required for the connection cables...
Page 63: Types 8215 To 8218
Installation 4.1.2.4 Types 8215 to 8218 Lenze Postfach 10 1352,31763HAMELN FIG 4-3 Dimensions 8215 - 8218: Standard assembly Insert the fixing rail here for side assembly Observe the free space required for the connection cables With attachable fieldbus or I/O module:...
Page 64: Types 8221 To 8227
Installation 4.1.2.5 Types 8221 to 8227 Assembly preparation (see FIG 4-4) To assemble and install the controller it is necessary to remove the unit 1.Loosen screws (x). cover. The accessory kit inside the controller contains the parts required 2.Swing cover to the top and detach. for assembly and installation.
Page 65: Types 8241 To 8246
Installation 4.1.2.6 Types 8241 to 8246 FIG 4-5 Dimensions 8241 - 8246: Standard assembly With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm] Fig. 8241 / 8242 8243 / 8244 48.5 8245 / 8246 21.5 8200SHB0199 Artisan Technology Group - Quality Instrumentation ...
Page 66: Din-Rail Assembly
Installation 4.1.3 DIN-rail assembly 4.1.3.1 Types 8201 to 8204 Lenze P os t fac h 101 352,3176 3 H AMELN > FIG 4-6 Dimensions 8201 - 8204: DIN rail assembly 8201/8202: Assembly on a DIN rail (middle) or two DIN rails (top and bottom) possible)
Page 67: Types 8211 To 8214
Installation 4.1.3.2 Types 8211 to 8214 Lenze P os t fac h 101 352,3176 3 H AMELN > FIG 4-7 Dimensions 8211 - 8214: DIN-rail assembly Assembly on two DIN rails required Observe the free space required for the connection cables...
Page 68: Assembly With Thermally Separated Power Stage
Installation 4.1.4 Assembly with thermally separated power stage (”push-through technique”) The heat sink of the controllers - 8215 to 8218 - 8221 to 8227 - 8241 to 8246 can also be externally mounted to reduce the heat generated in the control cabinet. You need an assembly frame with seal (see Accessories).
Page 69: Types 8215 To 8218
Installation 4.1.4.1 Types 8215 to 8218 Lenze P o s t f a c h 1 0 1 3 5 2 , 3 1 7 6 3 H A M E L N > FIG 4-8 Dimensions 8215 - 8218: Assembly with thermally separated power stage...
Page 70: Types 8221 To 8227
Installation 4.1.4.2 Types 8221 to 8227 FIG 4-9 Dimensions 8221 - 8227: Assembly with thermally separated power stage With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm] 8221 / 8222 / 8223 8224 / 8225 8226 / 8227 Assembly cut-out Z [mm]...
Page 71: Types 8241 To 8246
Installation 4.1.4.3 Types 8241 to 8246 Lenze FIG 4-10 Dimensions 8241 - 8246: Assembly with thermally separated power stage With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm] 8241 / 8242 112.5 385.5...
Page 72: Assembly Of The Variant 82Xx-V003 "Cold Plate
Installation 4.1.5 Assembly of the variant 82XX-V003 ”cold plate” 4.1.5.1 General Fields of application - Application of coolers without separately driven fan: - If e.g. the cooling air is so contaminated that it is not possible to use separately driven fans. The performance as well as the service life of the fan would be reduced.
Page 73: Demands On The Cooler
Installation 4.1.5.2 Demands on the cooler Coolers, which can be operated with different coolants (air, water, oil, etc.), can dissipate the power loss of the controller. In addition to the features required by the user, the following features are important for safe operation: - Good thermal connection with the cooler - The contact surface between cooler and controller must be at least as large as the cold plate of the controller.
Page 74: Thermal Performance Of The System
- This portion of the thermal energy depends, among others, on the type of cooling unit and assembly. - 821X-V003: Lenze convection coolers dissipate approx. 65 % of the total power loss of the controller via the cooler, approx. 35 % must be dissipated via the control-cabinet cooling.
Page 75: Assembly Preparations
Installation 4.1.5.4 Assembly preparations - Apply the heat-conducting paste before you bolt the cooler onto the cold plate of the controller to reduce the heat-transfer resistance to a minimum. - The heat-conducting paste, which you will find in the accessory kit, will be enough for an area of approx.
Page 76: Assembly Of 821X-C-V003
With 821X-C-V003, the cooler is screwed to the back of the controller cold plate. Provide enough free space for the dismantling of the controller. Control-cabinet assembly of Lenze convection coolers The fixing screws are included in the delivery package of the convection cooler.
Page 77 M6 x 12 Lenze Postfach 101352 ,31763 HAMELN max. 75 °C FIG 4-11 Dimensions 821X-V003: Control-cabinet assembly of Lenze convection coolers With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm] 8215-V003 80.5 8216-V003 80.5...
Page 78 Lenze Postfach 101352 ,31763 HAMELN max. 75 °C FIG 4-12 Dimensions 821X-V003: Wall mounting of Lenze convection coolers 3) With of attachable fieldbus or I/O modules: Observe the assembly depth and the space required for connection cables. [mm] 8215-V003...
Page 79: Assembly Of 822X-C-V003
Installation 4.1.5.6 Assembly of 822X-C-V003 - Fix the controller to the heat sink using the fixing screws M5 x 25. - Tightening torque: 3.4 Nm. max. 75 °C FIG 4-13 Dimensions 822X-C-V003: Control-cabinet assembly With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm] 8221-V003...
Page 80: Assembly Of 824X-C-V003
Installation 4.1.5.7 Assembly of 824X-C-V003 - Fix the controller to the heat sink using the fixing brackets and the fixing screws M5x20. - Tightening torque: 3.4 Nm. Lenze Lenze Lenze max. 75 °C FIG 4-14 Dimensions 824X-C-V003: Control-cabinet assembly With attachable fieldbus or I/O module:...
Page 81: Assembly With Mains Filter
Assembly with mains filter Note! More information about dimensions, installation and selection of the appropriate mains filter can be obtained from the catalog Global Drive 8200 Frequency Inverters. Standard assembly 1.Screw the fixing brackets to the housing of the controller and the mains filter.
Page 82: Assembly Of The Analog Plug-In Module 8279Ib
Installation 4.1.7 Assembly of the analog plug-in module 8279IB Note! Only controllers of the series 8210, 8220 and 8240 HVAC (V020)can be equipped with the analog plug-in module 8279IB. F r o n t v i e w S i d e v i e w 8 2 7 9 K 3 5 .
Page 83: Electrical Installation
Installation Electrical installation For information on the installation according to EMC, see chapter 4.3. 4.2.1 Operator’s safety Danger! All power terminals remain live up to 3 minutes after mains disconnection. Labelling of the r.c.c.b. Meaning AC-sensitive residual-current circuit breaker (RCCB, type AC) Pulse-current sensitive residual-current circuit breaker (RCCB, type A) All-current sensitive residual-current circuit breaker (RCCB, type B) Definition...
Page 84: Protection Of The Controllers
- We recommend the use of PTC thermistors or thermostats with PTC characteristic for monitoring the motor temperature. (As standard, Lenze three-phase AC motors are equipped with PTCs.) - The PTC or thermostat can be directly connected to the units 822X/824X.
Page 85: Mains Types/Mains Conditions
With grounded phase Operation is only possible with one Contact Lenze. variant. DC-supply via + U The DC voltage must be symmetrical to The controller will be destroyed when...
Page 86: Power Connections
Installation 4.2.7 Power connections 4.2.7.1 Mains connection Types 8221 to 8227 Types 8241 to 8246 Correct screen connection with screened cables: Correct screen connection with screened cables Connect the screen with suitable clamp to the (required parts in the accessory kit): conducting control cabinet mounting plate.
Page 87: Motor Connection
Protection of cables and controller on By means of recommended DC fuses. the DC side (+U , -U The fuses/fuse holders recommended by Lenze are all UL-approved. For DC group drives or supply via DC Observe notes in Part F. source...
Page 88 Installation Types 8221/8222/8223 Correct screen connection with screened cables: Fix the screen of the motor cable and thermal contact. Do not use as a strain relief! To improve the screen connection: Connect the screen additionally to the stud PE next to the controller.
Page 89 Installation Types 824X Correct screen connection with screened cables (required parts in the accessory kit): Screw sreen plate on fixing bracket Fix the screen of the motor cable and thermal contact. Do not use as a strain relief! To improve the screen connection: Connect the screen T1 T2 additionally to the stud PE next to the motor connections.
Page 90 Lenze. - When using unscreened motor cables, the data indicated in FIG 4-19 are valid for the double motor cable length. - Please contact Lenze when the absolute or resulting motor cable lengths are > 200 m. Type Permissible control mode C014...
Page 91 Installation - When switching on the motor side, the switching units must be rated for DC voltages. max ˆ 400 V - 820X: V max ˆ 800 V - 821X, 822X, 824X: V - If you only switch when no voltage is applied, e.g. electrical latching via controller inhibit, you can also use standard AC switching units.
Page 92: Connection Of A Brake Unit
Installation 4.2.7.3 Connection of a brake unit - When connecting a brake unit (brake module with internal brake resistor or brake chopper with external brake resistor) observe the corresponding Operating Instructions in all cases. Stop! - Design the circuit so that, if the temperature monitoring of the brake unit is activated, - the controllers are inhibited (X5/28 = LOW), - the mains is disconnected.
Page 93: Connection Plan 820X
Installation 4.2.7.4 Connection plan 820X N/L2 ϑ K10* 8201... 8204 RB1 RB2 +UG -UG U V W FIG 4-20 820X power connections F1, F2* Fuses, F2*only for supply with 2AC / PE / 190 - 260 V K10, K10* Mains contactor, K10*only for supply with 2AC / PE / 190 - 260 V Mains choke, see Accessories (not required when using mains filters) 8204 operation only with assigned mains choke/mains filter Motor filter/sine filter, see Accessories...
Page 94: Connection Plan 821X
Installation 4.2.7.5 Connection plan 821X ϑ 8211 ... 8218 RB1 RB2 +UG -UG U V W FIG 4-21 821X power connections F1, F2, F3 Fuses Mains contactor Mains choke, see Accessories (not required when using mains filters) Types 8214/8218 should only be operated with assigned mains choke/mains filter Motor filter/sine filter, see Accessories Brake chopper/brake module, see Accessories RFI filter/mains filter...
Page 95: Connection Plan 822X/824X
Installation 4.2.7.6 Connection plan 822X/824X ϑ 8221 ... 8227 8241 ... 8246 RB1 RB2 +UG -UG U V W FIG 4-22 822X/824X power connections F1, F2, F3 Fuses Mains contactor Mains choke, see Accessories (not required when using mains filters) Operate types 8222-8227, 8244/8246 only with assigned mains choke/mains filter Motor filter/sine filter, see Accessories Brake chopper/brake module, see Accessories...
Page 96: Control Connections
Installation 4.2.8 Control connections 4.2.8.1 Control cables - Connect the control cables to the screw terminals: Max. permissible cable cross-section Tightening torques 2.5 mm 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) - We recommend the unilateral screening of all cables for analog signals to avoid signal distortion.
Page 97 Installation Protection against polarity reversal - The protection against polarity reversal prevents the wrong connection of the internal control inputs. It is however possible to overcome the protection against polarity reversal by applying great force. Overview 820X/821X 822X/824X FIG 4-23 Layout of the control terminals 4-39 8200SHB0199...
Page 98 Installation Terminal Level Data (Factory setting is printed in bold) Analog Analog GND 1 inputs inputs Setpoint input, 5 - 6 0 to 20 mA Resolution: 820X: 9 bit, reference: 821X/822X/824X: 10 bit 5 - 6 4 to 20 mA Linearity fault: –0.5 % Terminal 7 3 - 4...
Page 99: Connection Diagrams
Installation 4.2.8.3 Connection diagrams for 822X/824X only 82XX GND 2 GND 1 3k 3k Vref 5,2V 9 K11 K12 K14 20 28 E1 E2 E3 E4 39 K21 K22 K24 FIG 4-24 Control connections: Supply with internal control voltage for 822X/824X only 82XX GND 2 GND 1...
Page 100: Connection Diagrams: Analog Plug-In Module
Installation 4.2.8.4 Connection diagrams: Analog plug-in module Note! Only controllers of the series 8210, 8220 and 8240 HVAC can be equipped with an analog plug-in module. Connection Voltage supply for the 8279 plug-in module: 821X/822X/824X HVAC (V020) Plug the module on the controller. Bridge terminals 7 and 39.
Page 101: Installation Of A Ce-Typical Drive System
Installation Installation of a CE-typical drive system General The electromagnetic compatibility of a machine depends on the type of installation and care taken. Please observe: notes - Assembly - Filters - Screening - Grounding For diverging installations, the conformity to the CE EMC Directive requires a check of the machine or system regarding the EMC limit values.
Page 102 Installation Screening Connect the screen of the motor cable to the controller - to the screen connection of the controller, - additionally to the mounting plate with a surface as large as possible. - Recommendation: For the connection, use ground clamps on bare metal mounting surfaces. If contactors, motor-protecting switches or terminals are located in the motor cable: - Connect the screens of the connected cables also to the mounting plate, with a surface as large as possible.
Page 103 Installation Mains 82XX GND 2 GND 1 RB1 RB2+UG -UG Vref 20 28 E1 E2 E3 E4 39 U V W K11 K12 K14 K35.0082gb FIG 4-28 Example for an installation in accordance with the EMC regulations: Fuse Mains contactor Mains filter ”A”...
Page 104 Installation 4-46 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 105 EDS8200U--C 00406183 Manual Part C Commissioning During operation Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 106 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 107: Commissioning
Commissioning Commissioning 820X The controllers are factory-set to drive a corresponding four-pole standard motor with 230/400 V, 50 Hz. Further settings are not necessary. 821X/822X/824X The controllers are factory-set to drive the following matching four-pole asynchronous standard motors without any further settings: - 230/400 V, 50 Hz - 265/460 V, 60 Hz - 280/480 V, 60 Hz...
Page 108: Short Commissioning (Factory Setting)
Commissioning Short commissioning (factory setting) 5.2.1 Switch-on sequence Step 1.Connect to the mains. The controller is ready for operation after approx. 2 seconds. 2.Enter the direction of rotation. CW rotation: - Apply a LOW signal to terminal E4 (0 ... +3 V). CCW rotation: - Apply a HIGH signal to terminal E4 (+12 ...
Page 109: Adapt Machine Data
Commissioning Adapt machine data 5.3.1 Determine speed range (f dmin, dmax) Code Name Possible settings IMPORTANT Lenze Choice Info C010 Minimum field frequency 820X 0.00 0.00 {0.05 Hz} 480.00 821X/822X/ 0.00 0.00 {0.02 Hz} 480.00 824X C011 Maximum field frequency 820X 50.00 30.00...
Page 110 Commissioning 5.3.2 Setting of acceleration and deceleration times (T Code Name Possible settings IMPORTANT Lenze Choice Info C012 Acceleration time Variant “Standard” 820X 5.00 0.00 {0.05 s} 999.00 T 821X/822X/ 5.00 0.00 {0.02 s} 999.00 824X C013 Deceleration time Variant “Standard”...
Page 111 Commissioning 5.3.3 Setting of current limit values (I limits) Code Name Possible settings IMPORTANT Lenze Choice Info C022 I limit {1 %} (motor mode) C023 I limit {1 %} Standard controllers (generator mode) 822X/824X {1 %} 150 As of software 1.6...
Page 112: Optimisation Of The Operating Behaviour
”V/f-characteristic control”. Information to help you with the selection can be obtained from chapter 5.4.1. 5.4.1 Select control mode Code Name Possible settings IMPORTANT Lenze Choice Info C014¤ Control mode Control modes of the voltage characteristic 820X Linear characteristic Vf...
Page 113 Commissioning Help for the selection of 820X Motor cable shielded $ 25 m shielded > 25 m unshielded $ 50 m unshielded > 50 m C014 Stand-alone drives recommended alternatively recommended alternatively with constant load with extremely alternating loads with heavy start conditions positioning and infeed drives with high dynamic response hoists pumps and blowers...
Page 114: Optimising Operating Modes
Optimising motor-current control (C014 = -4-) 820X setting range: Function is not available 821X/822X/824X setting range: Required codes Code Name Possible settings IMPORTANT Lenze Choice Info C015 V/f rated frequency 50.00 7.50 {0.02 Hz} 960.00 C021 Slip compensation {0.1 %} 20.0...
Page 115 Commissioning 4.Set slip compensation 4.Set slip compensation Rough setting according to motor data: Å (C021): (C021): ô Slip constant (C021) Nsyn 100 % Synchronous motor speed [min Nsyn Nsyn ô Rated speed to motor nameplate [min Rated frequency to motor nameplate [Hz] Nsyn No.
Page 116 Optimise V/f-characteristic control with auto boost (C014 = -0-/ -1-) 821X/822X/824X setting range: Function is not available 820X setting range: Required codes Code Name Possible settings IMPORTANT Lenze Choice Info C015 V/f-rated frequency 50.00 30.00 {0.05 Hz} 960.00 C016 V setting 0.00 {0.02 %}...
Page 117 Commissioning 3.Set V boost (C016). Load-dependent boost of the motor voltage in the field frequency range below the V/f-rated frequency. C016 acts as gain factor of the auto-boost function. Adjustment In general, an adjustment is not necessary. An optimisation can be advantageous: For drives with very high starting torques: A Operate the motor under load.
Page 118 Optimise V/f-characteristic control with constant V boost (C014 = -2-/ -3-) Required codes Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C015 V/f-rated frequency C015 Standard controllers 820X 50.00 30.0 {0.05 Hz} 960.00 821X/822X/ 50.00 7.50 {0.02 Hz} 960.00...
Page 119 Commissioning C014 = -2- C014 = -3- Linear characteristic Square characteristic (e.g. for pumps, fans) o u t o u t r m o t o r r m o t o r m i n m i n C 0 1 5 C 0 1 5 d r m o t o r d r m o t o r...
Page 120 Commissioning 4.Set the slip compensation 4.Set the slip compensation Rough setting according to motor data: Å (C021). (C021). ô Slip constant (C021) [%] Nsyn 100 % Synchronous motor speed [min Nsyn Nsyn ô Rated speed to motor nameplate [min Rated frequency to motor nameplate [Hz] Nsyn No.
Page 121: Display Values
Normalisation of an application datum 820X setting range: Function not available. Setting range 821X/822X/824X: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C500* Display factor 2000 25000 Application datum - numerator C501* Display factor 25000 Application datum -...
Page 122: Operation With Pid Controller
Commissioning 5.4.3 Operation with PID controller The following controls can be implemented with the internal PID controller: - pressure, - temperature, - flow rate, - speed, - dancer-position controls. Functions Configuration Set C005 = -6- or -7- for controlled operation with a PID controller Variables C070 = gain C071 = integral action time...
Page 123 Commissioning 5-17 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 124: Application Examples
Commissioning Application examples for PID controllers 5.5.1 Pump application with pressure control FIG 5-2 Application of a pump with pressure control Mains filter required for radio interference level A or B. For mains chokes see chapter 3.4 ff. Motor filter/sine filter required for long motor cables or motors not designed for inverter operation (see chapter 4.2.7.2).
Page 125 Commissioning Sensor connection 3-phase pressure sensor 1.DC mains supply, e.g. 24 V 2.Pressure sensor 0 - 10 V (jumper 1-2) 0 - 20 mA (jumper 5-6) 4 - 20 mA (jumper 5-6, C034 = 1) 3.Controller 2-phase pressure sensor 1.DC mains supply, e.g. 24 V 2.Pressure sensor 4 - 20 mA (jumper 5-6, C034 = 1) 250 R load...
Page 126 - Electrical controller inhibit (Ctrl. enable). Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C001 Operating mode Setpoint selection - control, parameter setting via LECOM C005 Configuration Controlled operation, with analog feedback via term. 8...
Page 127: Pump Application With Level Control
Commissioning 5.5.2 Pump application with level control FIG 5-3 Application of a pump with level control Mains filter required for radio interference level A or B. For mains chokes see chapter 3.4 ff. Motor filter/sine filter required for long motor cables or motors not designed for inverter operation (see chapter 4.2.7.2).
Page 128 E1 with plug-in module 8279IB. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C005 Configuration Operation with closed-loop control; setpoint via terminal 8 with digital frequency feedback via terminal E1 C007¤ Terminal -28- ... -45- or -48- ... -51- Act.
Page 129: Dancer-Position Control (Line Drive)
Commissioning 5.5.3 Dancer-position control (line drive) FIG 5-4 Application of a dancer-position control Mains filter required for radio interference level A or B. For mains chokes see chapter 3.4 ff. Motor filter/sine filter required for long motor cables or motors not designed for inverter operation (see chapter 4.2.7.2).
Page 130 (C017) and C008 = 7. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C005 Configuration Controlled operation; setpoint via Jumper setting for terminal 8 with digital frequency terminal 8 must be feedback via terminal E1 adapted to 5 V (see chapter 4.2.8.2).
Page 131 Commissioning Note! - For more detailed information on the process controller, see chapter 7.5.10. - Calibration of the setpoints and actual values to the application datum under C500 and C501. (See chapter 5.4.2.4). Notes for the adjustment of the dancer controller: Set the gain Vp (C070), the integral action time T (C071) and the differential component (C072) so that the original position can be reached quickly with only...
Page 132: Air Conditioning System
Commissioning 5.5.4 Air conditioning system FIG 5-5 Application example of an air conditioning system Mains filter required for radio interference level A or B. For mains chokes see chapter 3.4 ff. Motor filter/sine filter required for long motor cables or motors not designed for inverter operation (see chapter 4.2.7.2).
Page 133 Smooth start and stop with S-ramps Code settings for unit 1: Code Code Name Name Possible settings Lenze Choice Info C001 Operating mode Setpoint selection via term. 8 (jumper setting, se chapter 4.2.8.2) Control via terminals parameter setting with 8201BB...
Page 134 Commissioning Code settings for unit 2: Code Code Name Name Possible settings Lenze Choice Info C001 Operating mode Setpoint selection via term. 8 (jumper setting, see chapter 4.2.8.2) Control via terminals parameter setting with 8201BB C005 Configuration Operation with open-loop control via...
Page 135: Operating Information
During operation During operation Operating information 6.1.1 General - Replace defective fuses with the prescribed type only when no voltage is applied. There are no fuses in the controller. - With cyclic mains connection and disconnection: - Do not switch on the controller more than every three minutes, otherwise the internal initial-current limitation can be overloaded.
Page 136: Display Of The Controller Status
6.1.3 8218-V003 - For use of the variant 8218-V003 with the Lenze convection cooling system: - Depending on the application conditions, the temperature monitoring (message ”OH”) can be activated during low-noise operation with a 16 kHz chopper frequency (C018=-5-).
Page 137 EDS8200U--D 00406184 Manual Part D Configuration Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 138 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 139: Monitoring Functions
Configuration Configuration - The configuration of the controller is used to adapt the drive to your applications. - For this, you have the following functions available: - Operating functions - Control functions - Display functions - Monitoring functions - The possible settings for the functions are organised in codes: - Codes are numerically sorted, starting from the code with the smallest number to the one with the highest number.
Page 140: Configuration
Configuration 8201BB operating module (Not included in the delivery package, see Accessories). The 8201BB operating module is equipped with a 5-digit LCD and 6 function keys. Functions: - Parameter setting - Display - Setpoint selection via keypad - Controller inhibit and enable via keypad - Parameter transfer with other controllers of the same type series.
Page 141 Configuration Key functions ”SH + ” means: PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP PAR2 0VLVIMAXDBTEMP 1.Press and hold key SH. PAR1 PAR1 PAR1 PAR1 PAR1 PAR1 PAR1...
Page 142: Structure Of The Operating Program
Configuration Structure of the operating program The operating program has three program levels: operating level, code level, and parameter level. The controller parameters are set in the code level and the parameter level. FIG 7-2 Flow chart for parameter setting 7.2.1 Operating level - The controller is in the operating level after mains connection.
Page 143: Change And Store Parameters
Configuration 7.2.3 Parameter level - The parameter level contains two parameter sets, PAR1 and PAR2. Press the key SH to change from PAR1 to PAR2. - Each code provides parameters which can be used for drive adjustment. - The blinking of PAR1 or PAR2 indicates in which parameter set you are. - There are four different parameter types: - Absolute physical values (e.g.
Page 144: Change And Store Parameters With The 8201Bb Operating Module
Configuration 7.3.1 Change and store parameters with the 8201BB operating module Acceptance without acknowledgement (ONLINE) The controller accepts the changed parameter immediately. 1. Change from the operating level to the code level by pressing PRG. 2. Select a code with 3.
Page 145 Configuration Acceptance acknowledged with SH + PRG when the controller is inhibited. (Labelled with ”[Cxxx]” in the code table.) The controller only accepts the changed parameter when the controller is inhibited and after pressing SH + PRG. 1. In the operating level you inhibit the controller by pressing STP. 2.
Page 146: Change And Store Parameters With Fieldbus Modules
Only “HVAC” controllers Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C003¤ Save parameter set Data will not be stored on EEPROM; all data will be lost when switching off the mains Data will be stored on EEPROM;...
Page 147: Operating Functions
Configuration Operating functions 7.4.1 Operating mode Code Name Possible settings IMPORTANT Lenze Choice Info C001¤ Operating mode Setpoint selection via term. 8 Control via terminals Parameter setting via 8201BB Setpoint selection via 8201BB or LECOM Control via terminals Parameter setting via 8201BB Setpoint selection via term.
Page 148: Working With Parameter Sets
Configuration 7.4.2 Working with parameter sets Possible settings Code Name IMPORTANT Lenze Choice Info [C002]* Parameter set Function executed Overwrite PAR1 with factory setting Overwrite PAR2 with factory setting Overwrite PAR1 and PAR2 with the data of the operating module...
Page 149 Configuration Function The controllers are equipped with two parameter sets: PAR1 and PAR2. You can switch from one parameter set to the other during operation. If the second parameter set is activated, for instance, additional acceleration and deceleration times or three additional JOG frequencies can be activated. Selection Change to PAR2 via the digital input terminal PAR, e.g.
Page 150: Change Parameter Set Via Dc-Bus Voltage
Change parameter set via DC-bus voltage Only series “HVAC” 7.4.3.1 AC-motor braking by means of parameter set changeover Code Possible settings IMPORTANT Name Lenze Choice C988* DC-bus voltage {1 %} C988 = 0 % threshold for - Parameter set changeover DC-bus voltage...
Page 151: Deceleration In The Event Of Mains Failure
Configuration 7.4.3.2 Automatic parameter set changeover for controlled deceleration in the event of mains failure Code Possible settings IMPORTANT Name Lenze Choice C988* DC-bus voltage {1 %} C988 = 0 % threshold for - Parameter set changeover DC-bus voltage deactivated via DC-bus voltage...
Page 152 Configuration Adjustment Code PAR1 setting PAR2 setting Note (active in the event of (active in normal mains failure) operation) Threshold C988 Threshold Most uniform deceleration can be achieved by setting C0988 = 100 % corresponds exactly to the mains voltage 3 the upper limit of the AC 400 V.
Page 153: Control Functions
Configuration Control functions 7.5.1 Speed range (f dmin, dmax) Code Name Possible settings IMPORTANT Lenze Choice Info C010 Minimum field frequency 820X 0.00 0.00 {0.05 Hz} 480.00 821X/822X/ 0.00 0.00 {0.02 Hz} 480.00 824X C011 Maximum field frequency 820X 50.00 30.00 {0.05 Hz}...
Page 154 Configuration 7.5.2 Acceleration and deceleration times T Possible settings Code Name IMPORTANT Lenze Choice Info C012 Acceleration time T 820X 5.00 0.00 {0.05 s} 999.00 821X/822X/ 5.00 0.00 {0.02 s} 999.00 824X 0.00 {0.02 s} 1300.00 HVAC only C013 Deceleration time T 820X 5.00...
Page 155: Current Limit Values (Imax Limit Values)
Configuration 7.5.3 Current limit values (I limit values) Possible settings Code Name IMPORTANT Lenze Choice Info C022 I limit {1 %} (motor mode) C023 I limit {1 %} (generator mode) 822X/824X {1 %} 150 as of software 1.6 and HVAC...
Page 156: Current Limitation Controller (Imax Controller)
Configuration 7.5.4 Current limitation controller (I controller) Only “HVAC” controllers Possible settings Code Name IMPORTANT Lenze Choice Info C077* Gain (V 0.25 0.00 {0.01} 1.00 controller C078* Integral action time {1 ms} 9990 controller Function For power control, the I controller can be adjusted under C077 and C078.
Page 157: Control Mode
Configuration 7.5.5 Control mode Possible settings Code Name IMPORTANT Lenze Choice Info C014¤ Control mode 820X Linear characteristic Vf with auto boost Square characteristic Vf with auto boost Linear characteristic Vf with constant V boost Square characteristic Vf with constant V...
Page 158 Configuration 820X V/f-characteristic control with V boost 821X Select the classical V/f-control with constant V boost to operate the following drives: 822X Multi-motor applications (several motors connected to one controller) 824X Three-phase AC reluctance motors Three-phase sliding rotor motors Operation with special motors with assigned frequency-voltage characteristic Positioning and infeed drives with high dynamic response Hoists C014 = -2-...
Page 159 Configuration Adjustment C014 = -0- or C014 = -1-: 1.Select V/f-rated frequency C015 2.Select V boost C016 C014 = -2- or C014 = -3-: 1.Select V/f-rated frequency C015 2.Select V boost (C016) C014 = -4- Drives with matching four-pole standard motors need not be adapted. The data are save in the factory setting.
Page 160: V/F Characteristic
Configuration 7.5.6 V/f characteristic 7.5.6.1 V/f-rated frequency f Code Name Possible settings IMPORTANT Lenze Choice Info C015 V/f-rated frequency C015 820X 50.00 30.00 {0.05 Hz} 960.00 821X/822X/ 50.00 7.50 {0.02 Hz} 960.00 824X Function when The V/f-rated frequency determines the slope of the V/f characteristic and has considerable C014 = -0-, -1-, -2-, -3- influence on the current, torque and power performance of the motor.
Page 161 Configuration Function when C014 = -4- The V/f-rated frequency influences the internal parameters of the motor model when using the control mode ”motor current control”. Adjustment Setting of C015 Motor connection Motor voltage Rated motor frequency 50 Hz 230/400 V 50 Hz 52.6 Hz 220/380 V...
Page 162 Configuration 7.5.6.2 setting Code Name Possible settings IMPORTANT Lenze Choice Info C016 V C016 setting 820X 0.00 {0.05 %} 40.00 *depends on the unit 821X/822X/ 0.00 0.00 {0.02 %} 40.00 824X Function when Load-dependent boost of the motor voltage in the field frequency range below the V/f-rated C014 = -0-, -1- frequency.
Page 163 Configuration Function when Load-independent boost of the motor voltage in the field frequency range below the V/f-rated C014 = -2-, -3- frequency. Thus, the torque performance of the inverter drive can be optimised. Adjustment It is absolutely necessary to adapt C016 to the asynchronous motor used. Otherwise, the motor might be destroyed by overtemperature or the inverter might be driven with overcurrent.
Page 164 Configuration Only “HVAC” controllers Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C005¤ Configuration Operation with open-loop control via If C005 = -0- terminal 8 2 ms cycle time Operation with open-loop control via If C005 = -1- ... -7-...
Page 165: Motor Data Detection
820X setting range: Function not available. Setting range 821X/822X/824X: Code Name Possible settings IMPORTANT Lenze Choice Info C088 Rated motor current *depends on the unit 0.0 ... 1.2 k rated output current 821X/822X/824X 0.0 ... 2.0 k rated output current...
Page 166: Running Optimisation
Configuration 7.5.9 Running optimisation 7.5.9.1 Slip compensation Code Name Possible settings IMPORTANT Lenze Choice Info C021 Slip compensation C021 820X {0.1 %} 12.0 821X/822X/ {0.1 %} 50.0 * With C014 = -2-, 824X -3-, controller dependent {0.1 %} 20.0 *With C014 = -4- Function Under load, the speed of an asynchronous machine is reduced.
Page 167: Chopper Frequency
820X setting range: Fixed chopper frequency up to 9.2 kHz. Automatic lowering of the chopper frequency is not possible. Setting range 821X/822X/824X: Code Name Possible settings IMPORTANT Lenze Choice Info C018¤ Chopper frequency C018¤ 821X/822X/824X 4 kHz 8 kHz 12 kHz...
Page 168 Configuration Function C144 C144 = -0- - With chopper frequencies of 12 kHz or 16 kHz and if the max. permissible heat sink temperature is exceeded (J ) because of higher losses, the inverter will be inhibited, TRIP will be indicated and the motors idles. C144 = -1- (automatic chopper frequency derating): - With chopper frequencies of 12 kHz or 16 kHz, the inverter reduces the chopper frequency automatically to 8 kHz and thus ensures operation, if a heat-sink temperature of J...
Page 169: Oscillation Damping
Configuration 7.5.9.3 Oscillation damping Setting range 820X/821X: Function not available. Setting range 822X/824X: Code Name Possible settings IMPORTANT Lenze Choice Info C079 Oscillation damping Is not transferred when transferring transferring parameters via the parameters via the 822X/824X operating module. Function Suppression of idling oscillations when: a drive does not match, i.e.
Page 170: Ramp Function Generator S-Shape
Configuration 7.5.9.4 Ramp function generator S-shape Only “HVAC” controllers Code Name Possible settings IMPORTANT Lenze Choice Info C182* Integration time 0.00 0.00 {0.01 s} 50.00 ramp function generator S-shape Function An adjustable transmission element (PT1) is connected behind the ramp function generator. The integration time (T ) is set.
Page 171: Skip Frequencies
Configuration 7.5.9.5 Skip frequencies Only “HVAC” controllers Code Name Possible settings IMPORTANT Lenze Choice Info C625* Skip frequency 1 480.00 0.00 {0.02 Hz} 480.00 C626* Skip frequency 2 480.00 0.00 {0.02 Hz} 480.00 C627* Skip frequency 3 480.00 0.00 {0.02 Hz} 480.00...
Page 172: Pid Controller As Process Controller
Configuration 7.5.10 PID controller as process controller Only “HVAC” controllers Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C070 Gain 1.00 0.00 {0.01} 300.00 0.0 = P-component not active PID controller C071 Integral action time 9999 See table under 9999 = I-component “Adjustment”...
Page 173 Configuration Normalisation Adaptation of a field related parameter to an application datum to be controlled (e.g. pressure, temperature, flow rate, humidity, speed) under C500 and C501. The following codes are normalised at the same time: - C010, C011 C017, C019, C037, C038, C039, C046, C049, C050, C051, C181, C625, C626, C627 After a normalisation, the output frequency [Hz] (C050) can only be recalculated with the display factors C500 and C501 (see formulas in chapter 7.6.3).
Page 174 Configuration Influence PID controller When using a process control with frequency precontrol (C238 = -1-), the control factor is very important. The control factors is calculated from the difference of the values under C050 and C051. The control factor determines the influence C074 of the PID controller. The influence (C074) refers to f (C011).
Page 175 Configuration Subtractive influence Conditions: of the process controller C051 = Positive actual value C181 = Select positive setpoint C238 = -1- (with frequency precontrol) Potentiometer connections of the dancer - Beginning (A) = + 10 V - End (E) = GND The direction of control action of the process controller is substracted from the main setpoint.
Page 176: 7.5.10.1 Reset Integral Component And Influence
The signal levels are indicated for C114 = -0- (see chapter 7.5.14.1) 7.5.10.2 Setpoint selection for the process controller Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C181* Setpoint PID 0.00 -480.00 {0.02 Hz} 480.00 controller Function Selection of a frequency setpoint, e.g.
Page 177: 7.5.10.3 Frequency Precontrol
Configuration 7.5.10.3 Frequency precontrol Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C238¤ Frequency No precontrol precontrol With setpoint precontrol Function C238 = -1- The process controller has only limited influence on the process. The following setpoint precontrol is possible: A The setpoint of the process controller is derived from the precontrol value (C181 = 0).
Page 178: Setpoint Input
Configuration 7.5.11 Setpoint input 7.5.11.1 Analog setpoint input Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C026 Offset adjustment 0.00 -10.00 {0.01 V} 10.00 HVAC only Not effective with analog input C005 = -0- C027 Scaling factor of 100.0 -200.0...
Page 179 Configuration Only series “HVAC”: Adjustment Scaling factor of the analog channel via C027: C027 = 0.0 % ... 200.0 % - Set-value input C027 = -200.0 % ... -0.1% - Inverse setpoint input Offset adjustment of the analog channel via C026: The adjustment of -10.00 V ...
Page 180: 7.5.11.2 Setpoint Input Using The Keypad
Configuration 7.5.11.2 Setpoint input using the keypad Function If you select the operating mode C001 = -1-, the setpoint can be selected by means of the keypad of the operating module. Adjustment 1.Press key 2.The display changes and indicates the current setpoint together with SET. 3.Set the setpoint using - If the controller is enabled, the changed setpoint has a direct effect on the drive.
Page 181: 7.5.11.3 Setpoint Input Via Jog Frequencies
Configuration 7.5.11.3 Setpoint input via JOG frequencies Code Name Possible settings IMPORTANT Lenze Choice Info C037 JOG value 1 20.00 0.00 {0.02 Hz} 480.00 -480.00 {0.02 Hz} 480.00 HVAC only C038 JOG value 2 30.00 0.00 {0.02 Hz} 480.00 -480.00 {0.02 Hz} 480.00 HVAC only...
Page 182: 7.5.11.4 Setpoint Input Via Function "Motor Potentiometer
Configuration 7.5.11.4 Setpoint input via function ”Motor potentiometer” Function The setpoint input via the function ”Motor potentiometer” is only active, if C007 is set accordingly. (Series “Standard”: see chapter 7.8, “Code table”; series “HVAC”: see chapter 7.9, ”Code table”). The field frequency is changed via the set acceleration and deceleration times. Activation Series “Standard”: C007 = -10-, -11-, -12-, -13-, -21-:...
Page 183 Configuration Only series “HVAC”: Level inversion The function “Motor potentiometer” can be influenced through level inversion. Example C114 = -3- - Terminals E1 and E2 are level inverted. The function “Motor potentiometer” is then activated according to the following table: Function Setpoint = 0 Hz (T , C105)
Page 184: Combination With Jog Value
Configuration 7.5.11.5 Setpoint input via function ”Motor potentiometer in combination with JOG value” Function The setpoint input via the function ”Motor potentiometer in combination with JOG value” is only active, if C007 is set accordingly (see chapter 7.8, ”Code table”). The field frequency is changed: For acceleration over acceleration ramp C012.
Page 185: 7.5.11.6 Setpoint Sum
7.5.11.6 Setpoint sum Only “HVAC” controllers Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C049* Additional setpoint -480.00 {0.02 Hz} 480.00 Display only Function In controlled operation(C005 = -1-, -2-) the setpoint sum can be generated with...
Page 186 Configuration 7.5.12 Controller enable RFR Function Terminal 28 controls the controller enable. Activation LOW level: Controller inhibited HIGH level: Controller enabled Important During operation with the 8201BB operating module, you can inhibit the controller with the STP key and enable it again by pressing the RUN key. Here control terminal 28 and the keypad of the operating module have the same effect as two separate switches connected in series.
Page 187 Configuration 7.5.13 Start conditions/flying-restart circuit Code Name Possible settings IMPORTANT Lenze Choice Info C142¤ Start condition Automatic start inhibited, flying-restart circuit not active Automatic start, if term. 28 HIGH, flying-restart circuit not active Automatic start inhibited, flying-restart circuit active Automatic start, if term. 28 HIGH,...
Page 188 Configuration 7.5.14 Function of the inputs to be configured block by block C007 JOG 1, JOG 2, JOG 3 DC injection brake CW/CCW JOG 1, JOG 2, JOG 3 CW/CCW JOG 1, JOG 2, JOG 3 CW/CCW JOG 1 DC injection brake CW/CCW JOG 1 CW/CCW...
Page 189 Configuration C007 only only -40- TRIP set JOG1 series “HVAC” series “HVAC” -41- TRIP set DC injection brake JOG1 -42- TRIP set DC injection brake -43- TRIP set CW/CCW -44- DOWN -45- CW/CCW -46- JOG1 H/Re -47- JOG1 H/Re CCW/QSP CW/QSP -48- I-OFF...
Page 190 Configuration 7.5.14.1 Level inversion for digital inputs Only “HVAC” controllers Code Name Possible settings IMPORTANT Lenze Choice Info C114¤ Signal level digital 0: Ex is not inverted inputs 1: Ex is inverted -10- -11- -12- -13- -14- -15- Function The levels of the digital inputs E1 ... E4 can be adapted according to the available signal levels.
Page 191 Configuration 7.5.14.2 Priority mask for digital inputs Only “HVAC” controllers Code Name Possible settings IMPORTANT Lenze Choice Info C115¤ Priority mask digital 0: Function Ex inputs depends on C001 1: Function Ex is independent of C001 -10- -11- -12- -13-...
Page 192 Configuration 7.5.14.3 Change of the direction of rotation (CW/CCW) Not failsafe change of the direction of rotation Function Settings C007 = -0- ... -13-, or C007 = -0- ... -13-, -23-, -43-, -45- (only series “HVAC”) enable the change of the motor direction via terminal E4. The change depends on the set times T (C012) and T...
Page 193 Configuration 7.5.14.4 Quick stop QSP Setting range 820X Code Name Possible settings IMPORTANT Lenze Choice Info C013 Deceleration time T 820X 5.00 0.00 {0.05 s} 999.00 Setting range 821X/822X/824X Code Name Possible settings IMPORTANT Lenze Choice Info C105 Deceleration time quick stop 5.00...
Page 194 Configuration 7.5.14.5 DC-injection brake (DCB) Code Name Possible settings IMPORTANT Lenze Choice Info C019 Threshold auto DC brake 821X/822X/824X 0.10 0.10 {0.02 Hz} 5.00 0.00 {0.02 Hz} 5.00 HVAC only C035*¤ Selection DC brake Selection of brake voltage under HVAC only...
Page 195 Configuration Series “HVAC”: Function DC braking enables fast deceleration of the drive to standstill without using a brake unit. The brake torque is lower as for braking in generator mode (via chopper or DC-bus operation). - The possible brake torque is approx. 20 % ... 30 % of the rated motor torque. A brake voltage or a brake current can be selected.
Page 196 Configuration 7.5.14.6 Parameter set changeover PAR Function Switches between the two parameter sets (ONLINE) during controller operation. Activation C007 = -4-, -8-, -15-, -17, -18-, or C007 = -4-, -8-, -15-, -17-, -18-, -35-, -36-, -37-, -44-, -45- (only series “HVAC”) - LOW level at terminal E2 activates PAR1 - HIGH level at terminal E2 activates PAR2 C007 = -1-, -3-, -6-, -7-, -12-, or...
Page 197 Configuration 7.5.14.8 Manual/remote changeover Only “HVAC” controllers Function With manual/remote changeover (H/Re), it is for instance possible to change from remote operation to manual operation in the event of setting-up the drive or service. - For manual operation, the remote operation must not be changed (e. g. LECOM). - In manual operation, the setpoint is entered via potentiometer or motor potentiometer.
Page 198 Configuration 7.5.14.9 Digital frequency input Only “HVAC” controllers Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C425¤* Adjustment of Dig.-freq. Resolution Scanning Max.-freq. digital frequency 100 Hz 1/200 300 Hz 1 kHz 1/200 100 ms 3 kHz...
Page 199 (see chapter 7.5.11.1). The effective current limit is indicated in % in C047. C022 has no influence. The external signal via terminal 8 selects the current limit. C023 remains effective. Example Constant mass flow control: 8200 cold heavy mass flow air/discharge m = const.
Page 200 Configuration Display functions 7.6.1 Display values Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C040 Controller enable Controller inhibited HVAC only *see Operating Instructions 2102 Controller enabled C046 Frequency setpoint -480.00 {0.02 %} 480.00 [Hz] HVAC only...
Page 201 Normalisation of an application datum 820X setting range: This function is not available. Setting range 821X/822X/824X: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C500* Display factor Application datum numerator 821X/822X/824X 2000 25000 C501* Display factor for...
Page 202 Configuration 7.6.4 Elapsed operating time meter Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C178* Operating time Display only C179* Mains connection Display only time Function The following times can be displayed: - Operating time: Time during which the controller is enabled.
Page 203 Monitoring functions 7.7.1 Relay outputs Relay output K1 Code Name Possible settings IMPORTANT Lenze Choice Info C008¤ Function relay K1 Ready for operation TRIP fault message Motor is running Motor is running / CW rotation Motor is running / CCW rotation...
Page 204 Configuration Switching conditions Monitoring functions Relay Ready for operation energised when controller is ready drop-out when TRIP fault message Undervoltage/overvoltage TRIP fault message energised with TRIP fault message 0 Hz Motor is running energised when f 0 Hz, direction of rotation via terminal Motor is running / CW rotation;...
Page 205 Configuration Relay output K2 Setting range 820X/821X: K2 not available. Setting range 822X/824X: Possible settings Code Name IMPORTANT Lenze Choice Info C117¤ Function relay K2 Ready for operation TRIP fault message Motor is running Motor is running / CW rotation...
Page 206 Configuration Switching conditions Monitoring functions Relay Ready for operation energised when controller is ready drop-out when TRIP fault message Undervoltage/overvoltage TRIP fault message energised with TRIP fault message 0 Hz Motor is running energised when f 0 Hz, direction of rotation via terminal Motor is running / CW rotation;...
Page 207 Configuration 7.7.2 Analog output Possible settings Code Name IMPORTANT Lenze Choice Info C108* Gain (C111) C111¤ Monitor signal Field frequency Unit load Motor current DC bus voltage Motor power HVAC only Motor voltage HVAC only Analog output 1/f (1/C050) HVAC only...
Page 208 Configuration Adjustment C111 820X: Voltage at terminal 62, if C108 = 220 821X/822X/824X: Voltage at terminal 62, if C108 = 128 6 V, if f dmax 3 V, if C056 = 100 % 3 V, if C054 = rated controller current 820X: 6 V, if V = 380 VDC...
Page 209 Configuration 7.7.3 Thermal motor monitoring 7.7.3.1 x t monitoring Code Name Possible settings IMPORTANT Lenze Choice Info k t switch-off C120 I {1 %} ¼ t monitoring, self-ventilated three-phase AC motors can be thermally monitored without Function With the I using sensors.
Page 210 Configuration 7.7.3.2 PTC input Setting range 820X/821X: Option, see Accessories Setting range 822X/824X: Code Name Possible settings IMPORTANT Lenze Choice Info C119¤ Function PTC 822X/824X PTC input not active PTC input active TRIP and IMP inhibit are set (OH3 message)
Page 211 Configuration 7.7.4 Motor-phase failure detection Only series “HVAC” Setting range 821X: not possible Setting range 822X/824X: Code Name Possible settings IMPORTANT Lenze Choice Info C597*¤ Activation of Inactive motor-phase failure TRIP detection Warning C599 Current limit for {1 %} motor-phase failure...
Page 212 Configuration 7-74 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 213 EDS8200U--D1 00406185 Manual Part D1 Code table for the series 8200/10/20/40 standard Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 214 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 215: Code Table For "Standard" Series
Name Name of the code. 820X Unit-specific setting possibilities (here for 820X). Without unit designation the code is valid for all unit types. Lenze Factory setting of the code The column ”Important” contains further information Choice {1 %} 99 Min. value {Steps/Unit} Max.
Page 216 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info [C007]* Terminal Page 7-10, configuration 7-44, 7-46, CW rotation CW/CCW GSB JOG1/2/3 7-50, 7-54, CW/CCW PAR JOG1/2/3 7-58, CCW rotation CW/CCW QSP JOG1/2/3 GSB = CW/CCW PAR JOG1...
Page 217 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C013 Deceleration time T Page 7-16, 7-55 820X 5.00 0.00 {0.05 s} 999.00 821X/822X/ 5.00 0.00 {0.02 s} 999.00 824X C014¤ Control mode Page 7-19, 7-22, 7-24 820X...
Page 218 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C036 Voltage/current for 0.00 {0.02 %} 40.00 Page 7-56 *depends on the unit C037œ JOG value 1 20.00 0.00 {0.02 Hz} 480.00 Page 7-43 C038œ JOG value 2 30.00 0.00...
Page 219 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C117¤ Function relay K2 Page 7-65 ff 822X/824X Ready for operation TRIP fault message Motor is running Motor is running / CW rotation Motor is running / CCW rotation...
Page 220 Choice Info C179* Mains connection Page 7-64 Display only time C377*¤ Gain voltage Should only be detection changed by the Lenze Service! 822X/824X C500* Display factor Page 7-63 Application datum numerator 821X/822X/824X 2000 25000 C501* Display factor for Page 7-63...
Page 221 EDS8200U--D2 00406186 Manual Part D2 Code table for the series 8210/20/40 HVAC (V020) Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 222 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 223: Code Table For "Hvac" Series
Name Name of the code. 821X Controller-specific setting possibilities (here for 821X). Without unit designation, the code is valid for all unit types. Lenze Factory setting of the code The column ”Important” contains further information. Choice {1 %} 99 Min. value {Steps/Unit} Max.
Page 224 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C003¤ Save parameter set Data will not be saved on EEPROM; Page 7-8 -0- only valid for all data will be lost when switching C010, C011, C012, off the mains...
Page 225 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C007¤ Terminal TRIP Set = configuration External fault -11- CW/CCW GSB DOWN UP/DOWN = (continued) -12- CW/CCW PAR DOWN Motor potentiometer -13- CW/CCW QSP DOWN functions -14- CCW/QSPCW/QSP GSB...
Page 226 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C008¤ Function relay K1 Ready for operation Page 7-65 TRIP fault message Motor is running Motor is running / CW rotation Motor is running / CCW rotation Field frequency f...
Page 227 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C021 Slip compensation C021 Slip compensation 0.0* 0.0* -50.0 -50.0 {0.1 %} {0.1 %} 50.0 Page 7-28 50.0 Page 7-28 * If C014 = -2-, -3-, * If C014 = -2-, -3-,...
Page 228 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C070 Gain PID controller 1.00 0.00 {0.01} 300.00 Page 7-34 0.0 = P-component not active C071 Integral action time 9999 Page 7-34 9999 = I-component PID controller not active C072 Differential {0.1}...
Page 229 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C111¤ Monitor signal Field frequency Page 7-69 Selection -9- ... -25- corresponds to the Unit load relay output functions Motor current C008 and C117: DC-bus voltage LOW = 0 V...
Page 230 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C115¤ Priority mask digital Page 7-53 0: Function Ex inputs depends on C001 1: Function Ex is independent of C001 Ctrl. inhibit and TRIP reset always have first priority.
Page 231 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C125¤* LECOM baud rate 9600 baud Only for LECOM applications 4800 baud 2400 baud 1200 baud 19200 baud C126* Selection of No TRIP when stopping the communication fault...
Page 232 C304 Password1 C305 Password2 C307 Contents of the Should only be address changed by the changed by the C308 Address Lenze Service! Lenze Service! C377*¤ Gain voltage detection 822X/824X C395 LWORD process input data Only for bus operation Only for bus operation...
Page 233 Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C599*¤ Current limit value Page 7-73 Motor phase failure detection 822X/824X {1 %} C625*œ Skip frequency 1 480.00 0.00 {0.02 Hz} 480.00 Page 7-33 C626*œ Skip frequency 2 480.00 0.00...
Page 234 Configuration 7-96 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 235 EDS8200U--E 00406187 Manual Part E Troubleshooting and fault elimination Maintenance Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 236 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 237: Troubleshooting And Fault Elimination
Troubleshooting and fault elimination Troubleshooting and fault elimination Occuring faults can be easily recognized through the display elements or status information (chapter 8.1). The faults can be analysed with the history buffer (chapter 8.2) and the list in chapter 8.3, which helps you to eliminate the faults. Troubleshooting 8.1.1 Display at the controller...
Page 238: Fault Analysis With The History Buffer
No fault External fault (TRIP-Set) A digital input assigned to the TRIP-Set Check external encoder function has been activated. Internal fault Contact Lenze Motor phase failure - Failure of one or several motor Check motor cables, check V setting, phases connect motor with corresponding power or adapt motor under C599.
Page 239 Troubleshooting and fault elimination Display Fault Cause Remedy Earth fault Earth fault Grounded motor phase Check motor; check cable Excessive capacitive charging current of Use motor cable which is shorter or has a lower the motor cable capacitance Overload inverter during Acceleration time too short (C012) Increase acceleration time acceleration or short circuit...
Page 240: Reset Of Fault Messages
If the TRIP source is still active, the TRIP cannot be reset. Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C170¤ TRIP-reset selection TRIP reset by pressing the STP key or LOW signal at ctrl. enable or fieldbus Auto-TRIP reset or TRIP reset by pressing the STP key or LOW signal at ctrl.
Page 241: Maintenance
Maintenance Maintenance Maintenance services - The controller is free of maintenance, if the prescribed conditions are observed (see chapter 3.3). - If the ambient air is polluted, the air vents of the controller may be obstructed. - Check the air vents periodically (depending on the degree of pollution approx.
Page 242: Service Addresses
Maintenance Service addresses The addresses of your Lenze world-wide representatives are listed on the back cover of every Lenze publication. 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 243: Part F
EDS8200U--F 00406188 Manual Part F Network of several drives Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 244 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 245: 10 Network Of Several Drives
Network of several drives 10 Network of several drives 10.1 Function - A DC-bus network of controllers enables the energy exchange between the connected controllers on the DC-voltage level. - If one or more controllers operate in generator mode (braking), the recovered energy will be fed into the shared DC-voltage bus or the DC source.
Page 246: Conditions For Trouble-Free Network Operation
- Adapt the thresholds of brake units and input and feedback modules. - All supplies should only be operated with the prescribed mains chokes/mains filters! (See page 10-11) 10.2.1 Possible combinations Possible combinations of Lenze controllers in DC-bus connection: Type Data 820X 821X...
Page 247: Mains Connection
Network of several drives 10.2.2 Mains connection 10.2.2.1 Cable protection/cable cross-section - Mains fuses and cable cross-section of the mains cables must be selected according to the mains current which results from the input power P DC100 . Observe national standards, temperatures and other conditions. - Rule of thumb for the mains current in networks: ô...
Page 248: Dc-Bus Connection
Network of several drives 10.2.3 DC-bus connection - Use short cable connections to the shared DC-bus star point. - Cross-section of the DC-bus connection cable áU DC-bus - must be selected according to the fuses F1 ... F3 of the corresponding controller and the local conditions.
Page 249 Network of several drives - Use the assigned DC-bus fuses F4, F5. (For protection, see chapter 10.2.5). The controller is protected by the two-pole, type-dependent protection of the controller and the DC-bus against: - internal short circuit, - internal earth fault, -U - a short circuit +U on the DC-bus,...
Page 250: Fuses And Cable Cross-Sections For A Network Of Several Drives
Network of several drives 10.2.4 Fuses and cable cross-sections for a network of several drives The table values are valid for the operation of 821X/822X/824X controller in DC-bus operation with PDC100 %, i.e. use of the max. rated controller power on the DC-bus level (see page 10-10).
Page 251: Protection In Networks Of Several Drives
Network of several drives 10.2.5 Protection in networks of several drives You have the possibility of selecting a graded protection concept for network operation. The damage risk depends on the type of protection. The following table helps to analyse the risk. Please note: - The rating of the cable cross-section of the common DC-bus must be appropriate for the sum of parallel mains supplies:...
Page 252 Network of several drives Protection by F1 ... F3 with alarm contact Protection of Cable protection Unit protection in the event of No unit protection in the event of overload short circuit on the mains side If a supply/input fails because F1 ... F3 on the DC-bus blows, the remaining controllers which on the motor side...
Page 253: Selection Basics
Network of several drives 10.3 Selection basics In the following table you will find some basic data to select a drive network. Two examples explain the use of the tables. 10.3.1 Conditions The unit data list in the table TAB 1 are only valid, if the network fulfills the following conditions: - All inputs are connected to the three-phase AC mains by means of the mains filters prescribed in TAB 2.
Page 254 Network of several drives Supply power in network operation First 9341 9342 9343 9330 9322 8211 8212 8215 9326 8217 9328 8213 8214 9329 9323 9325 9327 9324 9321 8224 8242 8246 8222 8223 8243 8245 8221 8244 8241 input 8218 8216 with...
Page 255 Network of several drives Filter assignment in network operation Input 9341 9342 9343 9330 9322 8211 8212 8215 9326 8217 9328 8213 8214 9329 9323 9325 9327 9324 9321 8224 8242 8246 8222 8223 8243 8245 8221 8244 8241 with 8218 8216 type...
Page 256: Selection Example For 4 Drives
Network of several drives 10.3.2 Selection example for 4 drives 10.3.2.1 Supply only via controllers Drive data Drive Controller type Motor P Efficiency Drive 1 9328 22 kW Drive 2 9325 5.5 kW h = 0.9 h = 0.9 Drive 3 8214 3.0 kW Drive 4...
Page 257: 10.3.2.2 Supply By Means Of 934X Supply And Feedback Module
Network of several drives 10.3.2.2 Supply by means of 934X supply and feedback module The same drive is to be additionally equipped with 934X. Drive data Drive Controller type Motor P Efficiency Drive 1 9328 22 kW Drive 2 9325 5.5 kW h = 0.9 h = 0.9...
Page 258: Central Supply
Network of several drives 10.4 Central supply The DC-bus is supplied via a central supply source. Supply sources are: - DC source - 820X. - Supply and feedback module - 821X/822X/824X/93XX. - Controller with reserve power. 10.4.1 Central supply of 820X 820xAB 820xAB N -UG +UG...
Page 259: Central Supply Via 934X For 821X/822X/824X/93Xx
Network of several drives 10.4.2 Central supply via 934X for 821X/822X/824X/93XX F1...F3 ϑ Mot1 ϑ Mot2 F4 F5 821X/ 822X 821X/ 822X 934X 824X/ 93XX 824X/ 93XX Mot1 Mot2 FIG 10-3 Principle diagram: Central supply for network operation of 821X/822X/824X/93XX Mains filter/choke Regenerative power supply F1 ...
Page 260: Decentral Supply For 820X
Network of several drives 10.5 Decentral supply The DC-bus is supplied via several controllers or supply units connected in parallel to the mains. 10.5.1 Decentral supply for 820X K10* N/L2 F1 F1* F1 F1* Z1 Z1* Z1 Z1* F4 F5 F4 F5 -UG +UG -UG +UG...
Page 261: Central Supply For 821X/822X/824X/93Xx/934X
Network of several drives 10.5.2 Central supply for 821X/822X/824X/93XX/934X FIG 10-5 Block diagram: Decentral supply of several controllers (821X/822X/824X/93XX/934X) connected to a network F1, F2, F3 Fuses, see Accessories Mains contactor F4, F5 Fuses, DC level, see Accessories Mains choke/mains filter, see Accessories Supply module Brake unit, see Accessories Brake resistor...
Page 262 Network of several drives 10-18 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 263 Network of several drives See: Table of contents of the attached Operating Instructions 10-19 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 264 EDS8200D--G 00393452 Manual Teil G Application of brake units Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 265 Application of brake units 11 Application of brake units See: Table of contents of the attached Operating Instructions 11-1 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 266 Application of brake units 11-2 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 267 EDS8200D--H 00393453 Manual Teil H Automation Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 268 Automation 12 Automation See: Table of contents of the attached Operating Instructions 12-1 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 269: Part I
EDS8200U--I 00406189 Manual Part I Accessories and motors Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 270 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 271: Accessories (Survey)
Accessories 13 Accessories (Survey) A detailed description of the accessories and Lenze three-phase AC motors can be obtained from the corresponding catalogs. 13.1 Accessories for all types Name Order number 8201BB operating module EMZ8201BB Diagnosis terminal (2.5 m cable) EMZ8272BB-V001 Diagnosis terminal (5.0 m cable)
Page 272: Type-Specific Accessories
Accessories 13.3 Type-specific accessories 13.3.1 Types 820X Name Order number 8201 8202 8203 8204 E.l.c.b. EFA1C10A EFA1C16A EFA1C20A EFA1C20A Fuse EFSM-0100ASB EFSM-0150ASB EFSM-0200ASC EFSM-0200ASC Fuse holder EFH30001 EFH30001 EFH30001 EFH30001 Mains filter type “A” EZN2-004A001 EZN2-008A001 EZN2-013A001 EZN2-017A001 Mains choke ELN1-0900H005 ELN1-0500H009 ELN1-0350H014...
Page 273: Types 821X
Accessories 13.3.2 Types 821X Name Name Order number 8211 8212 8213 8214 E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10A Fuse EFSM-0060AWE EFSM-0060AWE EFSM-0100AWE EFSM-0100AWE Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type B EZN3B1500H003 EZN3B0800H004 EZN3B0750H005 EZN3B0500H007 Mains choke ELN3-0700H003 ELN3-0450H004 ELN3-0350H006 ELN3-0250H007 RFI filter...
Page 274: Types 822X
Accessories 13.3.3 Types 822X Name Order number 8221 8222 8223 8224 Mains filter type A EZN3A0110A030 EZN3A0080A042 EZN3A0060H054 Mains filter type B EZN3B0110A030 EZN3B0080A042 EZN3B0060H054 Mains choke ELN3-088H035 ELN3-0075H045 ELN3-0055H055 ELN3-0038H085 Motor filter ELM3-004H055 ELM3-004H055 on request on request Sine filter on request on request on request...
Page 275: Types 824X
Accessories 13.3.4 Types 824X Name Order number 8241 8242 8243 8244 E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10A Fuse EFSM-0060AWE EFSM-0060AWE EFSM-0100AWE EFSM-0100AWE Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type A EZN3A2400H002 EZN3A1500H003 EZN3A0900H004 EZN3A0500H007 Mains filter type B EZN3B2400H002 EZN3B1500H003 EZN3B0900H004 EZN3B0500H007...
Page 276 Accessories 13-6 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 277: Part K
EDS8200U--K 00406190 Manual Part K Selection help Application examples Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 278 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 279 Selection help 14 Selection help will be added 14-1 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 280: Selection Help
Selection help 14-2 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 281: Application Examples
Application examples 15 Application examples 15.1 Pump application with pressure control Frequency inverter 8210/8220/8240 Analog display for actual pressure 2101 Pressure setpoint e.g. from PC/PLC/ keypad Actual pressure Ctrl. enable Down Fault message e.g. PLC Pressure sensor H/RE 0 ... 10 V, 0/4 ... 20 mA (external aux.
Page 282 Application examples Exercise for FIG 15-1: A centrifugal pump is used to ensure constant pressure in a pipeline system (e.g. for water supply of residential and industrial premises). The application does not only require remote control from a central operating panel but also setting possibilities at site.
Page 283 Application examples Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C001 Operating mode Setpoint selection - control, parameter setting via LECOM C005 Configuration Controlled operation, with analog feedback via term. 8 C007 Terminal configuration -26-...
Page 284: Pump Application With Level Control
Application examples 15.2 Pump application with level control Water reservoir Water level setpoint 0 ... 10 V, 0/4 ... 20 mA Ctrl. enable Pressure sensor 0 ... 10 V, 0/4 ... 20 mA (external aux. energy/ supply required Outlet Delivery pump Intake K35.0145_gba L1 L2 L3...
Page 285 E1 with plug-in module 8279IB. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C005 Configuration Operation with closed-loop control; setpoint via terminal 8 with digital frequency feedback via terminal E1 C007¤ Terminal -28- ... -45- or -48- ... -51- Act.
Page 286: Dancer-Position Control (Line Drive)
Application examples 15.3 Dancer-position control (line drive) R1 Dancer potentiometer 1 ... 10 kOhm Ctrl. enable JOG1 INFL_0 Main setpoint ~ 0 ... 10 V, 0/4 ... 20 mA L1 L2 L3 FIG 15-3 Application of a dancer-position control Mains filter required for radio interference level A or B. For mains chokes see chapter 3.4 ff. Motor filter/sine filter required for long motor cables or motors not designed for inverter operation (see chapter 4.2.7.2).
Page 287 8279IB. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Choice Info C005 Configuration Controlled operation; setpoint via Jumper setting for terminal 8 with digital frequency terminal 8 must be feedback via terminal E1 adapted to 5 V (see chapter 4.2.8.2).
Page 288: Air Conditioning System
Application examples 15.4 Air conditioning system 8210/8220/8240 with 8201BB keypad water Speed setpoint Belt Control Condensation unit Ctrl. Water enable injection Speed setpoint Control Heat exchanger Unit 1 Circulating pump Water filters Cold water Ctrl. enable Unit 2 FIG 15-4 Application example of an air conditioning system Mains filter required for radio interference level A or B.
Page 289 Suppression of mechanical resonances Smooth start/stop with S ramps Code settings for unit 1: Code Code Name Name Possible settings Lenze Choice Info C001 Operating mode Setpoint selection via term. 8 (jumper setting see chapter 4.2.8.2) C2001 Control via terminals parameter setting with 8201BB...
Page 290 Application examples Code settings for unit 2: Code Code Name Name Possible settings Lenze Choice Info C001 Operating mode Setpoint selection via term. 8 (jumper setting see chapter 4.2.8.2) Control via terminals parameter setting with 8201BB C005 Configuration Operation with open-loop control via...
Page 291 EDS8200U--L 00406191 Manual Part L Signal-flow charts Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 292 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 293 Signal flow charts 16 Signal-flow charts blank 16-1 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 294: Signal-Flow Charts
Signal flow charts 16.1 Signal-flow chart for types 820X 16.1.1 Control structure FIG 16-1 Signal flow 8200: Control structure 16-2 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 295: Inverter Control
Signal flow charts 16.1.2 Inverter control Control signals Start/Stop Logic ≥1 FIG 16-2 820X signal flow: Inverter control 16.1.3 Monitorings x t - switch off Relay output Monitor signal FIG 16-3 Signal flow 820X: Monitorings 16-3 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 296: Signal-Flow Charts For Types 821X/822X/824X
Signal flow charts 16.2 Signal-flow charts for types 821X/822X/824X 16.2.1 Control structure control mode V/f control FIG 16-4 Signal flow 821X/822X/824X: Control structure control mode V/f-control 16-4 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 297: Control Structure Control Mode Motor Current Control
Signal flow charts 16.2.2 Control structure control mode motor current control FIG 16-5 Signal-flow 821X/822X/824X: Control structure control mode motor current control 16-5 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 298 Signal flow charts 16.2.3 Inverter control FIG 16-6 821X/822X/824X signal flow: Inverter control 16.2.4 Monitorings FIG 16-7 Signal-flow 821X/822X/824X: Monitorings 16-6 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 299: Signal-Flow Charts For Types 821X/822X/824X-Hvac
Signal flow charts 16.3 Signal-flow charts for types 821X/822X/824X-HVAC 16.3.1 Process and speed controller for C005 = -0- K35.0147 FIG 16-8 Process and speed controller for C005 = -0- 16-7 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 300 Signal flow charts 16.3.2 Process and speed controller for C005 = -1- ... -7- K35.0134 FIG 16-9 Process and speed controller for C005 = -1- ... -7- 16-8 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 301 EDS8200U--M 00406192 Manual Part M Glossary Table of keywords Global Drive Frequency inverters 8200 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 302 This Manual is valid for 82XX controllers as of version: 33.820X- (8201 - 8204) 33.8202- -V002 Reduced assembly depth (8202) 33.821X- (8211 - 8218) 33.821X- (8211 - 8218) 33.821X- -V003 Cold plate (8215 - 8218) 33.821X- -V020 HVAC (8211 - 8218) 33.822X- (8221 - 8227) 33.822X-...
Page 303 For data exchange between superimposed control and positioning control, e.g. INTERBUS or PROFIBUS FPDA Freely programmable digital output FPDE Freely programmable digital input Global Drive Control (PC-program (Windows) for Lenze controllers) Ramp generator INTERBUS Industrial communication standard to DIN E19258 Fixed speed or input for fixed speed...
Page 304: Glossary
Glossary 17-2 8200SHB0199 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 305: Table Of Keywords
Table of keywords 18 Table of keywords With fixing brackets, Types 824X: Part B 4-7 With fixing rails Types 820X: Part B 4-3 AC-motor braking: Part D 7-12 Types 821X: Part B 4-4 Acceleration times: Part C 5-4; Part D 7-16 With mains filter: Part B 4-23 Asynchronous standard motors: Part A 1-3 Accessory kit: Part A 1-1...
Page 306 Table of keywords Cold plate, Thermal resistance: Part B 4-15 Connection Analog plug-in module: Part B 4-42 Commissioning: Part C 5-1 Brake unit: Part B 4-34 Control, Connection diagram: Part B 4-41 Condensation: Part C 5-1 Control cables: Part B 4-38 Configuration: Part D 7-1 Mains: Part B 4-28 Accleration and deceleration times: Part C 5-4;...
Page 307 Table of keywords Software version/controller type: Part D 7-64 Switch-on display: Part D 7-62 DC-bus, Cable cross-section: Part F 9-4 Display values: Part D 7-62 DC-bus fuse: Part F 9-5 Disposal: Part A 1-3 DC-injection brake: Part D 7-56 Drive parameters, Factory setting: Part C 5-2 Drive performance, Influence of the motor cable Deceleration times: Part C 5-4;...
Page 308 History buffer: Part E 8-2 Legal regulations: Part A 1-3 Assembly: Part E 8-2 Humidity class: Part B 3-4 Lenze convection coolers Assembly in the control cabinet: Part B 4-18 Wall mounting: Part B 4-20 Level inversion: Part D 7-52...
Page 309 Table of keywords Mounting positions Types 820X: Part B 4-2 Mains conditions: Part B 4-27 Types 8211-8214: Part B 4-2 Types 8215-8218: Part B 4-2 Mains connection: Part B 4-28 Types 822X/824X: Part B 4-2 Protection: Part B 4-29 Mains connection and disconnection, Cyclic: Part C Mains connection time: Part D 7-64 Network of several drives: Part F 9-1 Mains types: Part B 4-27...
Page 310 Table of keywords Operating program: Part D 7-4 Parameter transfer: Part D 7-2 Code level: Part D 7-4 Parameters: Part D 7-5 Operating level: Part D 7-4 PID controller: Part C 5-16; Part D 7-34 Parameter level: Part D 7-5 Air conditioning system: Part C 5-26;...
Page 311 Table of keywords Relay outputs: Part D 7-65 Slip compensation: Part D 7-28 Reluctance motors: Part A 1-3 Software, Operating programs: Part D 7-8 Remote operation: Part D 7-59 Software version: Part D 7-64 Reset, Fault indication: Part E 8-4 Special motors, Operation of: Part D 7-31 Residual hazards: Part A 2-2 Speed oscillations: Part D 7-31...
Page 312 Table of keywords Troubleshooting: Part E 8-1 V/f-rated frequency: Part D 7-22 Display at the operating module: Part E 8-1 87 Hz technique: Part D 7-23 Fault analysis with the history buffer: Part E 8-2 Variant Fault message reset: Part E 8-4 821X-V003: Part B 4-18 Fault messages: Part E 8-2 822X-V003: Part B 4-21...
Page 313 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

Lenze 8200 Manual

1 Preface and General Information

2 Safety Information

Part B

3 Technical Data

4 Installation

5 Commissioning

6 During Operation

7 Configuration

12 Automation

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