Lenze 8210 HVAC Series Operating Instructions Manual
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Lenze 8210 HVAC Series Operating Instructions Manual

Lenze 8210 HVAC Series Operating Instructions Manual

Global drive frequency inverters hvac and pump drives power range 0.75 - 11 kw
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EDB8210UE-V020
400753
Operating Instructions
Lenze
Postfach 101352 ,31763 HAMELN
Frequency Inverters
8210 HVAC Series
HVAC and Pump Drives
Power Range 0.75 - 11 kW
Lenze
Postfach 101352 ,31763 HAMELN
Global Drive

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  • Page 1 Show/Hide Bookmarks EDB8210UE-V020 400753 Operating Instructions Lenze Lenze Postfach 101352 ,31763 HAMELN Postfach 101352 ,31763 HAMELN Global Drive Frequency Inverters 8210 HVAC Series HVAC and Pump Drives Power Range 0.75 - 11 kW...
  • Page 2 Show/Hide Bookmarks These Operating Instructions are valid for the 82XX controllers of the versions: 33.821X- E 1x 3x (8211 - 8218) Type Design: E = Enclosure IP20 IB = Module Hardware level and index Software level and index Variant Explanation Corresponds to the German edition of 06/01/98 Edition of: 01/03/1999...

  • Page 3: Table Of Contents

    Show/Hide Bookmarks Contents 1 Preface and general information ......1.1 About these Operating Instructions ..
  • Page 4 Show/Hide Bookmarks Contents 5 Commissioning ......... 5.1 Before you switch on .

  • Page 5: Preface And General Information

    In the following text used for 82XX Any frequency inverter of the series 8210, 8220, 8240 Controller 82XX frequency inverter Drive system Drive systems with 82XX frequency inverters and other Lenze drive components 1.1.2 Changes in these Operating Instructions Material No. Edition...

  • Page 6: Legal Regulations

    Operating Instructions. The specifications, processes, and circuitry described in these Operating Instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.

  • Page 7: Safety Information

    Show/Hide Bookmarks Safety information 2 Safety information 2.1 General safety information Safety and application notes for controllers (to: Low-Voltage Directive 73/23/EEC) 1. General During operation, drive controllers may have, according to their type of protection, live, bare, in some cases also movable or rotating parts as well as hot surfaces.
  • Page 8 Show/Hide Bookmarks Safety information cases for drive controllers with the CE mark. The compliance with the required limit values demanded by the EMC legislation is the responsibility of the manufacturer of the system or machine. 6. Operation Systems where drive controllers are installed must be equipped, if necessary, with additional monitoring and protective devices according to the valid safety regulations, e.g.

  • Page 9: Layout Of The Safety Information

    Show/Hide Bookmarks Safety information 2.2 Layout of the safety information - All safety notes have a uniform layout: - The icon characterizes the type of danger. - The signal word characterizes the severity of danger. - The note describes the danger and suggests how to avoid the danger.

  • Page 10: Residual Hazards

    Show/Hide Bookmarks Safety information 2.3 Residual hazards Operator’s safety After mains disconnections, the power terminals U, V, W and + U , -U remain live for at least three minutes. Before working on the controller, check that no voltage is applied to the power terminals. Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or + U Protection of devices...

  • Page 11: Technical Data

    Show/Hide Bookmarks Technical Data 3 Technical data 3.1 General data/application conditions Field Values Vibration resistance Germanischer Lloyd, general conditions Humidity class Humidity class F without condensation (average relative humidity 85 %) Permissible during transport of the • ¡ + 70 •...

  • Page 12: Rated Data (Operation With 120 % Overload)

    Show/Hide Bookmarks Technical Data 3.2 Rated data (Operation with 120 % overload) 3.2.1 Operating conditions - Applications: - Pumps with square characteristic - Fans - Operation only with - mains filter or mains choke. - a mains voltage of 3 AC / 400 V / 50 Hz/60 Hz. - a mains voltage of 3 AC / 460 V / 50 Hz/60 Hz and 5% power derating - Chopper frequencies $ 8 kHz (C018).
  • Page 13 Show/Hide Bookmarks Technical Data 120 % overload Type 8211 8212 8213 8214 Order no. EVF8211-E- EVF8212-E- EVF8213-E- EVF8214-E- V020 V020 V020 V020 Ç Motor voltage 0 - 3 / 0Hz ¡ 50Hz, if required up to 480Hz mains Power loss (Operation with I •...

  • Page 14: Types 8215 To 8218

    Show/Hide Bookmarks Technical Data 3.2.3 Types 8215 to 8218 120 % overload Type 8215 8216 8217 8218 Order no. EVF8215-E- EVF8216-E- EVF8217-E- EVF8218-E- V020 V020 V020 V020 á Mains voltage 320 V - 0% 440 V + 0% ; 45 Hz ¡...
  • Page 15 Show/Hide Bookmarks Technical Data 3.3 Rated data (Operation with 150 % overload) Operation permitted with a mains voltage of 3AC / 400 V - 460V / 50/60 Hz 3.3.1 Types 8211 to 8214 150 % overload Type 8211 8212 8213 8214 ¡...

  • Page 16: Types 8215 To 8218

    Show/Hide Bookmarks Technical Data 3.3.2 Types 8215 to 8218 150 % overload Type 8215 8216 8217 8218 ¡ á Mains voltage 320V - 0% 510V + 0%; 45Hz 65Hz rated rated Alternative DC supply 450V - 0% 715V + Mains current with mains filter/mains choke 12.0 15.0...

  • Page 17: Fuses And Cable Cross-Sections

    Show/Hide Bookmarks Technical Data 3.4 Fuses and cable cross-sections 3.4.1 Single drives with 120 % overload The table values are valid for the operation of 82XX controllers as single drives with a matching motor and 150 % overload in pump and fan drives.

  • Page 18: Single Drives With 150 % Overload

    Show/Hide Bookmarks Technical Data 3.4.2 Single drives with 150 % overload The table values are valid for the operation of 82XX controllers as single drives with a matching motor and 150 % overload. Type Type Mains input L1, L2, L3, PE/motor connection U, V, W, PE Operation without mains filter/mains choke Operation with mains filter/mains choke Fuse...

  • Page 19: Analog Plug-In Module

    Show/Hide Bookmarks Technical Data 3.5 Analog plug-in module 3.5.1 Features The analog plug-in module provides a second analog input. It converts an analog input signal (0 ... 10 V oder 0 ... 20 mA) into a digital signal (pulse frequency 0 ... 10 kHz with 15 V level). For operation with 4 ...

  • Page 20: Dimensions

    Show/Hide Bookmarks Technical Data 3.6 Dimensions 3.6.1 Controller dimension The controller dimensions depend on the mechanical installation (see chapter 4.1). 3.6.2 Analog plug-in module 0 - 1 0 V 0 - 2 0 m A 4 , 0 0 c m 4 , 8 0 c m K35.0140 FIG 3-1...

  • Page 21: Installation

    Show/Hide Bookmarks Installation 4 Installation 4.1 Mechanical installation 4.1.1 Important notes - Use the controllers only as built-in devices! - If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): - take suitable preventive measures , e.g. separate air duct, installation of filters, regular cleaning, etc.
  • Page 22 Show/Hide Bookmarks Installation Possible mounting positions for types 8211 to 8214 - In vertical position at the back of the control cabinet, terminals point to the front: - With attached fixing rails. - With special fixing unit on one or two DIN rails. - Turned by 90•...

  • Page 23: Standard Assembly With Fixing Rails Or Fixing Angles

    Installation 4.1.2 Standard assembly with fixing rails or fixing angles 4.1.2.1 Types 8211 to 8214 Lenze P o st fac h10 135 2 , 3 17 63 H AM EL N K35.0074 FIG 4-1 Dimensions 8211 - 8214: Standard assembly...

  • Page 24: Types 8215 To 8218

    Show/Hide Bookmarks Installation 4.1.2.2 Types 8215 to 8218 Lenze Postfach 10 1352,31763HAMELN K35.0148 FIG 4-2 Dimensions 8215 - 8218: Standard assembly Insert the fixing rail here for side assembly Observe the free space required for the connection cables With attachable fieldbus or I/O module:...

  • Page 25: Din-Rail Assembly

    Show/Hide Bookmarks Installation 4.1.3 DIN-rail assembly Le nze P os t fac h 101 352,3176 3 H AMELN > K35.0071 FIG 4-3 Dimensions 8211 - 8214: DIN-rail assembly Assembly on two DIN rails required Observe the free space required for the connection cables With attachable fieldbus or I/O module: Observe assembly depth and assembly space required for connection cables [mm]...

  • Page 26: Assembly Of Analog Plug-In Module

    Show/Hide Bookmarks Installation 4.1.4 Assembly of analog plug-in module F r o n t v i e w S i d e v i e w 8 2 7 9 K35.0141GB FIG 4-4 Analog plug-in module directly mounted onto the controller Assembly - The analog plug-in module is plugged onto the right terminal strip (terminals 20 ...

  • Page 27: Electrical Installation

    With isolated neutral Operation with recommended Mains filter will be destroyed if (IT mains) mains filters is not possible ”earth fault” occurs. Contact Lenze. With grounded phase Operation only possible with one Contact Lenze variant DC supply via + U...

  • Page 28: Power Connections

    Show/Hide Bookmarks Installation 4.2.2 Power connections 4.2.2.1 Mains connection - Connect the mains cables with the screw terminals L1, L2, L3. - Tightening torques Terminals L1, L2, L3, + UG, -UG PE connection Type 8211 - 8218 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) 3.4 Nm (30 lbin) 4.2.2.2 Motor connection Because of the EMC safety we recommend the use of screened...
  • Page 29 Please contact Lenze. - When using unscreened motor cables, the data indicated in the table (see below) are valid for double motor cable lengths. - Please contact Lenze when the absolute or resulting motor-cable lengths are > 200 m. 821XKlimaBA0399...
  • Page 30 Show/Hide Bookmarks Installation Type Permissible control mode C014 Resulting motor-cable length, 0-15 15-25 25 - 50 50 - 100 100 - 200 screened in -2-, -2-, -3- -2-, -3- 8211 -3-, -2-, -3- + motor filter/ + sine filter motor choke -2-, -3- -2-, -3- 8212...

  • Page 31: Connection Diagram

    Show/Hide Bookmarks Installation 4.2.2.3 Connection diagram F1-F3 Fuses Mains contactor Mains filter/mains choke, see Accessories Motor filter/sine filter, see Accessories Brake chopper/brake module, see F1 F2 F3 Accessories Brake resistor, see Accessories Temperature monitoring ϑ - brake resistor Terminal strip in control cabinet 8214/8218 operation only with assigned mains choke/mains...

  • Page 32: Control Connections

    Show/Hide Bookmarks Installation 4.2.3 Control connections 4.2.3.1 Control cables - We recommend the unilateral screening of all cables for analog signals to avoid signal distortion. - Connect the screens of the control cables as follows: - 8211 - 8214: On the front FAST-ON connector. - 8215 - 8218: On the front metal surface (screw length max.12 mm).
  • Page 33 Show/Hide Bookmarks Installation Terminal Level Data (Factory setting is printed in bold) Analog GND 1 inputs inputs Setpoint input, 5 - 6 0 to 20 mA Resolution: 820X: 9 bit, reference: 821X/822X/824X: 10 bit 5 - 6 4 to 20 mA Terminal 7 Resolution: 9 bit 3 - 4...

  • Page 34: Connection Diagrams

    Show/Hide Bookmarks Installation 4.2.3.3 Connection diagrams 82XX GND 2 GND 1 Vref 3k 3k 5,2V 9 K11 K12 K14 20 28 E1 E2 E3 E4 39 R ≥ 1k K35.0077-3 FIG 4-7 Control connections: Supply with internal control voltage 82XX GND 2 GND 1 3k 3k...

  • Page 35: Connection Diagrams Of Analog Plug-In Modules

    Show/Hide Bookmarks Installation 4.2.3.4 Connection diagrams of analog plug-in modules Connection Voltage supply for the 8279 plug-in module: 821X Plug the module on the controller. Bridge terminals 7 and 39. GND2 GND1 Note: VCC15 With this type of wiring there are 2 or more wires 62 7 8 9 K11K12K14 20 28 E1 E2 E3 E4 39 connected to one terminal.

  • Page 36: Installation Of A Ce-Typical Drive System

    Show/Hide Bookmarks Installation 4.3 Installation of a CE-typical drive system General The user is responsible for the compliance of his application with the EC directives. notes - If you observe the following measure you can be sure that the drive system will not cause any EMC problems, i.e.
  • Page 37 Show/Hide Bookmarks Installation Screening Connect the screen of the motor cable with the controller - to the screen connection of the controller. - additionally to the mounting plate with a surface as large as possible. - Recommendation: For the connection, use ground clamps on bare metal mounting surfaces. If contactors, motor-protecting switches or terminals are located in the motor cable: - Connect the screens of the connected cables also to the mounting plate, with a surface as large as possible.
  • Page 38 Show/Hide Bookmarks Installation M a i n s K 1 0 P E S P E S P E S P E S 8 2 X X + U G G N D 2 - U G P E S P E S G N D 1 R B 1 R B 2 + U G...

  • Page 39: Commissioning

    Show/Hide Bookmarks Commissioning 5 Commissioning The controllers are factory-set to drive a corresponding four-pole standard asynchronous motor. Further settings are not necessary. - 230/400 V, 50 Hz - 265/460 V, 60 Hz - 280/480 V, 60 Hz Only a few settings via the 8201 BB operating module or a fieldbus module are necessary to adapt your drive to your application.

  • Page 40: Short Set-Up (Factory Setting)

    Show/Hide Bookmarks Commissioning 5.2 Short set-up (Factory setting) 5.2.1 Switch-on sequence Step 1.Switch on mains voltage 2.Select the direction of rotation. CW rotation: - Apply a LOW signal to terminal E4 (0...+ 3V). CCW rotation: - Apply a HIGH signal to terminal E4 (+ 12...+ 30V). 3.Select the setpoint.

  • Page 41: Adapt Machine Data

    Show/Hide Bookmarks Commissioning 5.3 Adapt machine data 5.3.1 Determine speed range (f dmin, dmax) Possible settings Code Name IMPORTANT Lenze Selection Info C010 Minimum field 0.00 0.00 {0.02Hz} 480.00 frequency C011 Maximum field 50.00 7.5 {0.1Hz} 480.0 (Software 2x) frequency 30.0...

  • Page 42: Adjustment Of Acceleration And Deceleration Times (Tir , T If)

    Show/Hide Bookmarks Commissioning 5.3.2 Adjustment of acceleration and deceleration times (T Possible settings Code Name Lenze Selection Info C012 Acceleration time 5.00 0.00 {0.02s} 1300.00 T C013 Deceleration time 5.00 0.00 {0.02s} 1300.00 T Function The accleration and deceleration times determine the time required by the drive to follow a setpoint change.

  • Page 43: Setting Of The Current Limit (Imax)

    Show/Hide Bookmarks Commissioning 5.3.3 Setting of the current limit (I Possible settings Code Name IMPORTANT Lenze Selection Info C022 I limit {1 %} motor mode C023 I limit {1 %} generator mode Function The controllers are equipped with a current-limit control which determines the dynamic response under load.

  • Page 44: Optimisation Of The Operating Characteristic Of The Drive

    ”V/f-characteristic control”. In chapter 5.4.1 you will find some more information to help you with the selection. 5.4.1 Select the control mode Code Name Possible settings Lenze Selection Info ¤ C014 Operating mode Lin. characteristic V with constant...
  • Page 45 Show/Hide Bookmarks Commissioning Help for decision Motor cable* screened 50 m screened > 50 m unscreened 100 m unscreened > 100 m C014 recommended alternatively recommended alternatively Single drives With constant load With changing loads With heavy start conditions High-dynamic positioning and feed drives Lifts and hoists -2-/-4- Pumps and fan drives...

  • Page 46: Optimisation Of Control Modes

    5.4.2.1 Optimisation of V/f characteristic control with constant V boost Codes required Possible settings Code Code Name Name IMPORTANT IMPORTANT Lenze Selection Info C015 V/f rated 50.00 7.50 {0.02Hz} 960.00 (Software 2x) frequency C016 V 0.00 0.00 {0.02 %} 40.00 (Software 2x)
  • Page 47 Show/Hide Bookmarks Commissioning 3.Set the Vmin boost Load independent boost of the motor voltage for field frequencies below the rated (C016). V/f frequency. You can thus optimize the torque performance of the inverter drive. It is absolutely necessary to adapt the asynchronous motor used, since otherwise, the motor can be destroyed by overtemperatue: Adjustment Please note the thermal characteristic of the connected motor under small field...

  • Page 48: Optimisation Of Motor-Current Control

    Show/Hide Bookmarks Commissioning 5.4.2.2 Optimisation of motor-current control Codes required Code Name Possible settings IMPORTANT Lenze Selection Info C015 V/f rated 50.00 7.50 {0.02Hz} 960.00 frequency C021 Slip -50.0 {0.1 %} 50.0 compensation C088 Rated motor 0.0 ... 2.0 rated output current...
  • Page 49 Show/Hide Bookmarks Commissioning 4.Set slip compensation 4.Set slip compensation Rough setting by means of the motor data: Å (C021): (C021): ô Slip constant (C021) rsyn 100% synchronous motor speed [min rsyn rsyn rated speed to motor nameplate [min ô rated frequency to motor nameplate [Hz] rsyn Number of pole pairs Precise setting:...

  • Page 50: Operation With The Pid Controller

    Show/Hide Bookmarks Commissioning 5.5 Operation with the PID controller The following controls can be implemented with the internal process controller: - Pressure - Temperature - Flow - Humidity - Speed - Dancer-position. Settings Configuration Set C005 -6- or -7- for controlled operation with a PID controller. Setpoint The setpoint can be set via terminal 8 or terminal E1.

  • Page 51: Standardisation Of A Process Value

    Show/Hide Bookmarks Commissioning 5.5.1 Standardisation of a process value Setting range 821X/822X /824X: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C500* Display factor 2000 25000 process value numerator C501* Display factor 25000 process value denominator Function...
  • Page 52 Show/Hide Bookmarks Commissioning 5-14 821XKlimaBA0399...

  • Page 53: Application Examples

    Show/Hide Bookmarks Commissioning 5.6 Application examples 5.6.1 Air conditioning K35.82K001 FIG 5-1 Application example of an air conditioning system Mains filter required for radio interference level A or B. Motor filter required for motor cables: screened as from 50 m, unscreened as from 100 m. Sine filter required for motor cables: screend as from 100 m, unscreened as from 200 m.
  • Page 54 Removal of mechanical resonances Smooth start/stop with S ramps Code settings - unit 1: Code Code Name Name Possible settings Lenze Selection C001 Operating mode Setpoint selection via term. 8 Control via term. parameter setting with 8201BB C2001 C005 Configuration...
  • Page 55 Commissioning Code settings - unit 2: Code Code Name Name Possible settings Lenze Selection C001 Operating mode Setpoint selection via term. 8. Control via terminals. Parameter setting via 8201BB C005 Configuration Operation with open-loop control via terminal 8 C014 Operating mode...

  • Page 56: Pump Application With Pressure Control

    Show/Hide Bookmarks Commissioning 5.6.2 Pump application with pressure control K35.82K002 FIG 5-2 Application of a pump with pressure control Mains filter required for radio interference level A or B. Motor filter required for motor cables: screened as from 50 m, unscreened as from 100 m. Sine filter required for motor cables: screend as from 100 m, unscreened as from 200 m.
  • Page 57 - Electrical controller inhibit. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C001 Operating mode Setpoint selection via LECOM C005 Configuration Operation with closed-loop control, setpoint via frequency input E1 with analog feedback via terminal 8...

  • Page 58: Pump Application With Level Control

    Show/Hide Bookmarks Commissioning 5.6.3 Pump application with level control K35.82K003 FIG 5-3 Application of a pump with level control Mains filter required for radio interference level A or B. Motor filter required for motor cables: screened as from 50 m, unscreened as from 100 m. Sine filter required for motor cables: screend as from 100 m, unscreened as from 200 m.
  • Page 59 8279. Code settings: Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection C005 Configuration Operation with closed-loop control; setpoint via terminal 8 with digital frequency feedback via terminal E1 C070 PID controller gain 1.00 1.00 Adapt to process...

  • Page 60: Signal-Flow Charts

    Show/Hide Bookmarks Commissioning 5.7 Signal-flow charts K35.0147GB FIG 5-4 Process and speed controller for C005 = 0 5-22 821XKlimaBA0399...
  • Page 61 Show/Hide Bookmarks Commissioning K35.0134GB FIG 5-5 Process and speed controller for C005 = 1 ... 7 5-23 821XKlimaBA0399...
  • Page 62 Show/Hide Bookmarks Commissioning 5-24 821XKlimaBA0399...

  • Page 63: During Operation

    Show/Hide Bookmarks During operation 6 During operation - Replace defective fuses with the prescribed type only when no voltage is applied. There are no fuses in the controller. - Cyclic mains switching: - Do not switch on the controller more than every 3 minutes, otherwise the internal initial-current limitation can be overloaded.
  • Page 64 Show/Hide Bookmarks During operation 821XKlimaBA0399...

  • Page 65: Configuration

    Show/Hide Bookmarks Configuration 7 Configuration 7.1 Basics - The configuration of the controller is used to adapt the drive to your applications. - For this, you have the following functions available: - Operating functions - Control function - Display functions - Monitoring functions - The possible function settings are organized in codes: - Codes are numerically sorted, starting from the code with...

  • Page 66: Code Table

    Name Name of the code. 820X Unit-specific setting possibilites (here for 820X). Without unit designation the code is valid for all unit types. Lenze Factory setting of the code The column ”Important” contains further information Selection {1 %} 99 Min. value {Steps/Unit} Max.
  • Page 67 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C001 Operating mode Setpoint selection via term. 8 ¤ Control via terminals Parameter setting via 8201BB Setpoint selection via 8201BB or via LECOM Control via terminals Parameter setting via 8201BB Setpoint selection via term.
  • Page 68 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C005 Configuration Operation with open-loop control via Selections -4- ¤ terminal 8 and -5- are only permitted for Operation with open-loop control via motor-current terminal 8 with setpoint summation via...
  • Page 69 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C007 Terminal -11- CW/CCW DC brake DOWN Trip-Set = ¤ configuration External fault -12- CW/CCW DOWN UP/DOWN = -13- CW/CCW DOWN (conti Motor -14- CCW/QSP CW/QSPDC brake...
  • Page 70 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C008 Function relay K1 Ready for operation ¤ TRIP fault message Motor is running Motor is running / CW rotation Motor is running / CCW rotation...
  • Page 71 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info Chopper 4kHz reduced power loss C018 frequency 8kHz reduced power loss ¤ 12kHz reduced power loss 16kHz reduced power loss 16kHz reduced power loss 4kHz reduced noise emission...
  • Page 72 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C047* Torque setpoint Only display limit value C005 = 4. 5 - Torque setpoint C005 = 1. 2. 3. 6. 7 limit value (C022) C049* Additional...
  • Page 73 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C093* Type Only display 821X 821X 822X 822X 824X 824X C099* Software version 82 3x (Software 3x) Only display C105 Deceleration time 5.00 0.00 {0.02s} 1300.00 C106 Holding time for 0.02...
  • Page 74 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C114 Signal level 0: Ex is not ¤ digital inputs inverted 1: Ex is inverted -10- -11- -12- -13- -14- -15- C115 Priority mask 0: Function Ex ¤...
  • Page 75 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C126* Selection of No TRIP when stopping the communication Only for bus communication in the process channel operation errors TRIP (-CEO-) when stopping the communication in the process channel...
  • Page 76 ¤ range Unipolar C304 Password1 C305 Password2 C306 Contents of the Should only be address changed by the changed by the Lenze Service! C307 Address C377* Gain Zk-voltage ¤ detection 822X/824X C395 LWORD process Only for bus input data operation...
  • Page 77 Show/Hide Bookmarks Configuration Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C427* Offset adjustment -12.5 {0.1 %} 12.5 frequency input C500* Display factor 2000 25000 application datum application datum numerator C501* Display factor for 25000 process variable...
  • Page 78 Show/Hide Bookmarks Configuration 7-14 821XKlimaBA0399...

  • Page 79: Troubleshooting And Fault Elimination

    Show/Hide Bookmarks Troubleshooting and fault elimination 8 Troubleshooting and fault elimination You can recognize immediately whether a fault has occured by display elements or status information (chapter 8.1). The faults can be analysed by using the history buffer (chapter 8.2) and the list in chapter 8.3.

  • Page 80: Maloperation Of The Drive

    Show/Hide Bookmarks Troubleshooting and fault elimination 8.1.3 Maloperation of the drive Maloperation Possible causes Motor does not DC-bus voltage too low rotate (Red LED is blinking every 0.4 seconds; message LU is displayed) Controller inhibited (green LED is blinking, display of the operating module: OFF, STOP or AS_LC) Setpoint = 0 DC braking active...
  • Page 81 Show/Hide Bookmarks Troubleshooting and fault elimination Display Fault Cause Remedy Internal fault Contact Lenze Undervoltage DC-bus voltage too low Check mains voltage Check supply module Short circuit Short circuit Find out cause of short circuit; check cable Excessive capacitive charging...
  • Page 82 Show/Hide Bookmarks Troubleshooting and fault elimination Display Fault Cause Remedy It is absolutely necessary to repeat the Faulty parameter PAR1 and PAR2 are defective. data transfer or load the factory setting transfer via the before enabling the controller. before enabling the controller. operating module Faulty PAR1 transfer PAR1 is defective.

  • Page 83: Reset Of Fault Indications

    If the TRIP source is still active, the TRIP cannot be reset. Code Code Name Name Possible settings IMPORTANT IMPORTANT Lenze Selection Info C170 ¤ TRIP-reset TRIP-reset by pressing the STP selection key or a LOW signal at ctrl. enable...
  • Page 84 Show/Hide Bookmarks Troubleshooting and fault elimination 821XKlimaBA0399...

  • Page 85: Accessories (Overview)

    Show/Hide Bookmarks Accessories 9 Accessories (Overview) 9.1 Accessories for all types Name Order number 8201BB operating module EMZ8201BB Diagnosis terminal (2.5 m cable) EMZ8272BB-V001 Diagnosis terminal (5.0 m cable) EMZ8272BB-V002 Diagnosis terminal (10 m cable) EMZ8272BB-V003 Digital display EPD203 Setpoint potentiometer ERPD0001k0001W Rotary button for potentiometer ERZ0001...

  • Page 86: Type-Specific Accessories

    Show/Hide Bookmarks Accessories 9.3 Type-specific accessories Name Name Order number 8211 8212 8213 8214 E.l.c.b. EFA3B06A EFA3B06A EFA3B10A EFA3B10A Fuse EFSM-0060AWE EFSM-0060AWE EFSM-0100AWE EFSM-0100AWE Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type B EZN3B1500H003 EZN3B0800H004 EZN3B0750H005 EZN3B0500H007 Mains choke ELN3-0700H003 ELN3-0450H004 ELN3-0350H006...
  • Page 87 Show/Hide Bookmarks Accessories Name Name Order number 8215 8216 8217 8218 E.l.c.b. EFA3B13A EFA3B20A EFA3B25A EFA3B32A Fuse EFSM-0160AWE EFSM-0200AWE EFSM-0250AWH EFSM-0320AWH Fuse holder EFH10001 EFH10001 EFH10001 EFH10001 Mains filter type B EZN3B0400H009 EZN3B0300H013 EZN3B0250H015 EZN3B0150H024 Mains choke ELN3-0160H012 ELN3-0160H012 ELN3-0120H017 ELN3-0120H025 RFI filter Operating with mains choke...
  • Page 88 Show/Hide Bookmarks Accessories 821XKlimaBA0399...

  • Page 89: Index

    Show/Hide Bookmarks Index Index Connection diagram Control connections, 4-14 Acceleration times, 5-4 Analog plug-in module, 4-15 Power connection, 4-11 Adapt the motor, 5-6 Connections, Power, 4-8 Analog plug-in module Control cables, 4-12 Assembly, 4-6 Control connections, 4-12 Features, 3-9 Technical data, 3-9 Control mode, permissible, 5-6 Application, as directed, 1-2 Control terminals, 4-12...
  • Page 90 Show/Hide Bookmarks Index Factory setting Jumper, Analog setpoint selection, 4-13 Important drive parameters, 5-2 Short set-up, 5-2 Switch-on sequence, 5-2 Labelling, Controller, 1-2 Fault analysis, 8-2 LED, 8-1 Fault messages, 8-2 Reset, 8-5 Legal regulations, 1-2 Field frequency Liability, 1-2 Maximum, 5-3 Minimum, 5-3 Frequency inverter, 1-1...
  • Page 91 Show/Hide Bookmarks Index Signal-flow charts, 5-22 Switch-on, Initial, 5-1 Packaging, 2-1 Switch-on sequence, Factory setting, 5-2 PID controller, 5-12 Power connections, 4-8 Technical data, 2-1 Analog plug-in module, 3-9 Features, 3-9 Rated data General data/application conditions, 2-1 Types 8211-8214 Temperature ranges, 2-1 120 % overload, 3-2 150 % overload, 3-5 Transport, storage, 2-1...
  • Page 92 Show/Hide Bookmarks Index 10-4 821XKlimaBA0399...
  • Page 93 Show/Hide Bookmarks Index 10-5 821XKlimaBA0399...
  • Page 94 Show/Hide Bookmarks Index 10-6 821XKlimaBA0399...

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