E S I G N E D E A D FWZ Series Oil-Fired Hot Water Boilers INSTALLATION INSTRUCTIONS 7KHVH LQVWUXFWLRQV PXVW EH DI¿[HG RQ RU DGMDFHQW WR WKH ERLOHU Models: FWZ060 WARNING: Improper installation, FWZ080 adjustment, alteration, service or FWZ100 ...
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WARNINGS FOR THE HOMEOWNER FOLLOW ALL INSTRUCTIONS and warnings unless alarms or other safeguards are in place to printed in this manual and posted on the boiler. prevent such damage INSPECT THE BOILER, BURNER AND DO NOT BLOCK AIR FLOW into or around the CONTROLS ANNUALLY.
Crown Boiler Company recommends the use of a chimney to vent the FWZ series boilers. If a power venter must be used, it is the responsibility of the installer and power vent manufacturer to “engineer”...
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V Locating the Boiler WARNING Failure to observe the following location requirements could result in property damage, a fire, explosion or carbon monoxide (CO) hazard. &OHDUDQFHV 2EVHUYH WKH PLQLPXP FOHDUDQFHV VKRZQ EHORZ ([FHSW DV QRWHG WKHVH FOHDUDQFHV DSSO\ WR DOO FRPEXVWLEOH FRQVWUXFWLRQ DV ZHOO DV QRQFRPEXVWLEOH ZDOOV FHLOLQJV DQG GRRUV $OVR VHH )LJXUH )URQW ´...
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'R QRW LQVWDOO WKLV ERLOHU GLUHFWO\ RQ D FRPEXVWLEOH ÀRRU :KHUH LW LV GHVLUHG WR LQVWDOO DQ ):= RQ D QRQFDUSHWHG FRPEXVWLEOH ÀRRU LQVWDOO WKH ERLOHU RQ D EDVH FRQVWUXFWHG DV VKRZQ LQ )LJXUH ,I OLVWHG 7\SH / YHQW LV XVHG IROORZ YHQW SLSH PDQXIDFWXUHU UHFRPPHQGDWLRQV IRU PLQLPXP FOHDUDQFHV 'R QRW LQVWDOO WKLV ERLOHU LQ D ORFDWLRQ ZKHUH JDVROLQH RU RWKHU ÀDPPDEOH YDSRUV RU OLTXLGV ZLOO EH VWRUHG RU XVHG 'R QRW LQVWDOO WKLV ERLOHU LQ DQ DUHD ZKHUH ODUJH DPRXQWV RI DLUERUQH GXVW ZLOO EH SUHVHQW VXFK DV D ZRUNVKRS FIGURE 5.1: INSTALLATION OVER A COMBUSTIBLE FLOOR...
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A. For Buildings of Other than Unusually Tight Construction 'HWHUPLQH ZKHWKHU WKH ERLOHU LV WR EH LQVWDOOHG LQ D FRQ¿QHG VSDFH $ FRQ¿QHG VSDFH LV GH¿QHG DV KDYLQJ D YROXPH OHVV WKDQ FXELF IHHW SHU %78KU LQSXW RI DOO DSSOLDQFHV LQVWDOOHG LQ WKDW VSDFH 7R GHWHUPLQH ZKHWKHU WKH ERLOHU URRP LV D FRQ¿QHG VSDFH D 7RWDO WKH LQSXW RI DOO DSSOLDQFHV LQ WKH ERLOHU URRP LQ WKRXVDQGV RI %78KU 5RXQG WKH UHVXOW WR WKH QH[W KLJKHVW %78KU...
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FIGURE 6.0: BOILER INSTALLED IN CONFINED SPACE, ALL AIR FROM INSIDE FIGURE 6.1: ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC...
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FIGURE 6.2: ALL AIR FROM OUTDOORS, VIA VENTILATED ATTIC FIGURE 6.3: ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM...
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FIGURE 6.4: ALL AIR FROM OUTDOORS, USING HORIZONTAL DUCTS INTO BOILER ROOM...
VII Venting WARNING Improper venting may result in property damage and/or the release of flue gases, which contain deadly carbon monoxide (CO), into the home, which can cause severe personal injury or death. Inspect existing chimney before installing boiler. Failure to clean or replace damaged pipe or tile lining will cause property damage, severe personal injury or death.
VIII System Piping WARNING Install boiler so that the electrical components are protected from water (dripping, spraying, rain, etc.) During appliance operation and service (circulator replacement, etc.). Operation of this boiler with continuous return temperatures below 135°f can cause severe boiler or chimney damage.
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FIGURE 8.4: BYPASS PIPING FIGURE 8.5: ISOLATION OF BOILER FROM SYSTEM WITH A HEAT EXCHANGER...
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IX Fuel Line Piping WARNING Under no circumstances can copper with sweat style connectors be used. Do not use compression fittings. Oil piping must be absolutely airtight or leaks or loss of prime may result. Some jurisdictions require the use of a fusible shutoff valve at the tank and/or the burner. In addition, some jurisdictions require the use of a fusible electrical interlock with the burner circuit.
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X Wiring WARNING All wiring and grounding must be done in accordance with the authority having jurisdiction or, in the absence of such requirements, with the National Electrical Code (ANSI/NFPA 70). Disconnect electrical power to the boiler and heating system before servicing. Positively assure that no voltage is present.
Do not attempt to use EnviraCOM connections for any purpose not explicitly permitted by Crown Boiler Company. Attempting to do so may result in unreliable operation and/ or damage to controls. Do not use the transformer provided on the boiler to power external devices such as...
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FIGURE 10.0: WIRING CONNECTIONS DIAGRAM FOR L7248 AQUASTAT...
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FIGURE 10.1: CONNECTIONS WIRING DIAGRAM FOR BURNER SPECIFIC PRIMARY CONTROL...
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XI Start-up and Checkout WARNI NG Never attempt to fill a hot empty boiler. Make sure that the area around the boiler is clear and free from combustible materials, gasoline, and other flammable vapors and liquids. Safe reliable operation of this boiler requires that the burner be checked and adjusted by a qualified oil serviceman using combustion test instruments.
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WARNING Attempts to use burners or burner configurations other than those shown in Table 11.1 could result in reliability problems, property damage, personal injury or loss of life TABLE 11.1a: BECKETT BURNER CONFIGURATION AND SETUP DATA %2,/(5 02'(/ ):= ):= ):= ):= ):=...
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FIGURE 12.1: BOILER CONTROL MENU STATUS MODE: 6W$=Current Status (Table 12.2) Press and Hold ,, , and for at least 3 Press , to enter OPERATING MODE sec to enter ADJUSTMENT MODE +/= High Limit Setting EW= Current Boiler Temp. +G) = Limit Differential 63= Current Set Point &=Use of 2...
XIII Service and Maintenance WARNING All boiler cleaning must be completed with the burner service switch turned off. Boilers equipped with burner swing door have a potential hazard which can cause severe property damage, personal injury or loss of life if ignored. Before opening swing door, turn off service switch to boiler to prevent accidental firing of burner outside the combustion chamber.
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WARNING The boiler must be connected to an approved chimney in good condition. Serious property damage could result if the boiler is connected to a dirty or inadequate chimney. The interior of the chimney flue must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions.
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Important Product Safety Information Refractory Ceramic Fiber Product Warning: The Parts list designates parts that contain refractory ceramic fibers (RCF). RFC has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RFC changes into crystalline silica, a known carcinogen.
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