Table Of Contents - Forney 235 Operating Manual

Table of Contents

WARRANTY ................................................................................................................................................4
SAFETY SUMMARY .....................................................................................................................................5
PRINCIPAL SAFETY STANDARDS ............................................................................................................5
CALIFORNIA PROPOSITION 65 WARNING ............................................................................................5
EMF INFORMATION..............................................................................................................................5
PERSONAL PROTECTION ......................................................................................................................6
FIRE PREVENTION .................................................................................................................................7
HIGH FREQUENCY RADIATION .............................................................................................................8
ARC WELDING .....................................................................................................................................8
ELECTRIC SHOCK ..................................................................................................................................8
NOISE ..................................................................................................................................................9
ADDITIONAL SAFETY INFORMATION ....................................................................................................9
TABLE OF CONTENTS ................................................................................................................................10
ASSEMBLY ................................................................................................................................................11
INSTALLATION ..........................................................................................................................................11
WELDER SPECIFICATIONS ...................................................................................................................11
POWER SOURCE CONNECTION ........................................................................................................12
OPERATION ..............................................................................................................................................13
DESCRIPTION .....................................................................................................................................13
SELECTING AC OR DC WELDING OUTPUT ..........................................................................................13
AC OUTPUT CONNECTIONS ..............................................................................................................14
DC OUTPUT CONNECTIONS ..............................................................................................................14
ADJUSTING AMPERAGE .....................................................................................................................14
LEARNING TO WELD ..........................................................................................................................14
WELDING PREPARATION ....................................................................................................................15
WELDING POSITIONS .........................................................................................................................15
PREPARING THE JOINT ........................................................................................................................15
GROUND CLAMP CONNECTION ........................................................................................................16
SELECTING THE PROPER AMPERAGE ...................................................................................................16
SELECTING THE ELECTRODE ................................................................................................................16
STRIKING THE ARC .............................................................................................................................17
ARC WELDING TECHNIQUES ..............................................................................................................18
TYPES OF COMMONLY USED WELD BEADS ........................................................................................18
MAINTENANCE & SERVICING ...................................................................................................................19
GENERAL MAINTENANCE ..................................................................................................................19
TROUBLESHOOTING .................................................................................................................................19
WIRING DIAGRAM ...................................................................................................................................21
SPARE PARTS LIST .....................................................................................................................................22
SPARE PARTS DIAGRAM ............................................................................................................................23
USER NOTES ............................................................................................................................................24
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