Lincoln Electric RANGER 305D CE Operator's Manual
Lincoln Electric RANGER 305D CE Operator's Manual

Lincoln Electric RANGER 305D CE Operator's Manual

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IM2024
10/2017
REV01
RANGER 305D CE
OPERATOR'S MANUAL
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA
www.lincolnelectric.eu
English
I
English

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Summary of Contents for Lincoln Electric RANGER 305D CE

  • Page 1 IM2024 10/2017 REV01 RANGER 305D CE OPERATOR’S MANUAL THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA www.lincolnelectric.eu English English...
  • Page 2: The Lincoln Electric Company

    THE LINCOLN ELECTRIC COMPANY EC DECLARATION OF CONFORMITY     Manufacturer and technical  The Lincoln Electric Company  documentation holder:  22801 St. Clair Ave.    Cleveland Ohio 44117‐1199  USA    EC Company:  Lincoln Electric Europe S.L.   c/o Balmes, 89 ‐ 80 2a  08008 Barcelona SPAIN    Hereby declare that welding equipment:  Ranger 305D with CE marking     Product number:  K2279 (may contain prefixes and suffixes)    Is in conformity with Council   Machinery Directive 2006/42/EC; Directives and amendments:  Low Voltage Directive 2014/35/EU  Electromagnetic Compatibility (EMC) Directive 2014/30/EU    Noise emission in the environment by equipment for use outdoors    2000/14/EC.   ...
  • Page 3: Table Of Contents

    12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products.  Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For future reference record in the table below your equipment identification information. Model Name, Code &...
  • Page 4: Technical Specifications

    Technical Specifications ® RANGER 305D (CE) (K2279-1, K2279-2, K2279-3) INPUT – DIESEL ENGINE Displacement Model Description Speed (RPM) Starting System Capacities (cu. cm) 3 cylinder, 4 stroke 12VDC Battery & Fuel: 45L 15.9 HP (12KW) High Idle 3100 Starter Net intermittent Bore x Stroke Kubota Oil: 3.2L...
  • Page 5: Electromagnetic Compatibility (Emc)

    Electromagnetic Compatibility (EMC) This machine has been designed in accordance with all relevant directives and standards. However, it may still generate electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
  • Page 6: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.
  • Page 7: Installation And Operator Instructions

    CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or transport gas cylinders with the protection cap removed.
  • Page 8: Vehicle Mounting

    roughness of surface on which the trailer will be Lifting operated; environmental conditions; like maintenance. The machine weighs approximately 374 kg. (824 lbs)  Conformance with laws in nation / region to be with a full tank of fuel. A lift bail is mounted to the used.
  • Page 9: Engine Cooling System

    Machine Grounding Engine Cooling System Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an WARNING earth ground, unless the machine is connected to Air to cool the engine is drawn in the base sides and premises wiring (home, shop, etc.).
  • Page 10: Cable Installation

    Cable Installation Connection of Lincoln Electric Wire Install the welding cables to your machine as follows: Feeders The diesel engine must be OFF to install welding Connection of the LN-15 to the RANGER® 305D cables. (CE) Remove the flanged nuts from the output terminals.
  • Page 11: Welding Controls

     Set the "ARC CONTROL" knob to "0" initially and Break-in Period adjust to suit.  Set the "IDLE" switch to the "AUTO" position. When Any engine will use a small amount of oil during its not welding, the RANGER® 305D (CE) engine will “break-in”...
  • Page 12  In the CV-WIRE mode, if the wire feeder has CV-WIRE mode: In this mode, turning the ARC voltage control capability, when the control cable is CONTROL clock wise from –10 (soft) to +10 connected to the 14-Pin Connector, the auto- (crisp) changes the arc from soft and washed-in sensing circuit automatically makes OUTPUT to crisp and narrow.
  • Page 13 14. Idler Switch: Has two positions as follows: WARNING In the HIGH position, the engine runs at the  Do not allow the starter motor to run continuously high idle speed controlled by the engine for more than 20 seconds. governor.
  • Page 14 The ARC CONTROL dial sets the short circuit current TIG WELDING (arc force) during stick welding to adjust for a soft or The TOUCH START TIG setting of the MODE switch is crisp arc. Increasing the dial from –10 (soft) to +10 for DC TIG (Tungsten Inert Gas) welding.
  • Page 15: Arc Gouging

    When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-pin Connector the Auxiliary Power OUTPUT dial is used to set the maximum current range Start the engine and set the IDLER control switch to the of the CURRENT CONTROL of the Amptrol.
  • Page 16: Engine Oil Change

    Engine Maintenance Components Please see Engine Owners Manual for Warranty Statement in detail. Kubota D722 Diesel Engine Item Make and Part Number Oil Filter Kubota 70000-15241 Air Filter Element Donaldson P822686 Engine Oil Change Fuel Filter Element Kubota 15231-43560 Drain the engine oil while the engine is warm to assure Battery Kubota group 58, 550 CCA rapid and complete draining.
  • Page 17: Tightening The Fan Belt

     Refill the crankcase with the specified amount of the Tightening the Fan Belt recommended engine oil. Reinstall the oil filler cap and tighten securely. If the fan belt is loose, the engine can overheat and the  Start the engine and check for oil filter leaks. battery lose its charge.
  • Page 18: Engine Adjustment

    cable first and the negative cable last. Failure to do so Engine Adjustment can result in damage to the internal charger components. Follow the instructions of the battery Adjustments to the engine are to be made only by a charger manufacturer for proper charger settings and Lincoln Service Center or an authorized Field Service charging time.
  • Page 19 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,...
  • Page 20: Diagrams

    Diagrams Engine Welders/LN-25 across the Arc Connection Diagram with Optional K857 Remote Control WARNING  Do not operate with panels open.  Disconnect NEGATIVE (-) Battery lead before servicing.  Do not touch electrically live parts. WARNING  Keep guards in place ...
  • Page 21 Engine Welders/LN-25 across the Arc Connection Diagram with Optional K444-1 Remote Control WARNING  Do not operate with panels open.  Disconnect NEGATIVE (-) Battery lead before servicing.  Do not touch electrically live parts. WARNING  Keep guards in place ...
  • Page 22 Engine Welders/LN-742 Connection Diagram WARNING  Do not operate with panels open.  Disconnect NEGATIVE (-) Battery lead before servicing.  Do not touch electrically live parts. WARNING  Keep guards in place  Keep away from moving parts.  Only qualified personnel should install, use or service this equipment TO LN-742 INPUT CABLE PLUG...
  • Page 23 Engine Welders/K930 Tig Module Connection Diagram WARNING  Do not operate with panels open.  Disconnect NEGATIVE (-) Battery lead before servicing.  Do not touch electrically live parts. WARNING  Keep guards in place  Keep away from moving parts. ...
  • Page 24 Engine Welders/K1587-1 Cobramatic Connection Diagram WARNING  Do not operate with panels open.  Disconnect NEGATIVE (-) Battery lead before servicing.  Do not touch electrically live parts. WARNING  Keep guards in place  Keep away from moving parts. ...
  • Page 25: Weee

    WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.

This manual is also suitable for:

K2279-1K2279-2K2279-3

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