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FireRock 3620 Avenue C Product Manual

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FIREPLACE
PRODUCT MANUAL
Corporate Mailing Address:
Manufacturing Address:
1500 1st Ave N #75
3620 Avenue C
Birmingham, AL 35203
Fairfield, AL 35064
Tel: 888.876.1025
Tel: 888.876.1025
Fax: 205.639.5015
Fax: 205.639.5015
FireRock Building Materials
Version: 1.0 Revised: 1/12/2018

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  • Page 1 FIREPLACE PRODUCT MANUAL Corporate Mailing Address: Manufacturing Address: 1500 1st Ave N #75 3620 Avenue C Birmingham, AL 35203 Fairfield, AL 35064 Tel: 888.876.1025 Tel: 888.876.1025 Fax: 205.639.5015 Fax: 205.639.5015 FireRock Building Materials Version: 1.0 Revised: 1/12/2018...

  • Page 2: Technical Support

    • Call 205-259-5957 or email dispatch@firerock.us to schedule your pickup • Orders must be picked up no later than 3 days after you are notified that the order is ready. After that time period, FireRock will ship the order to your location •...

  • Page 3: Table Of Contents

    Vent Free Fireplace................50 Vent Free Lite Fireplace...............58 Outdoor Fireplace Conventional.............66 Outdoor Fireplace Arched..............72 B-Vent Installation..................78 LiteRock Installation................80 Round Fire Pit..................82 Square Fire Pit..................84 FireRock Terms and Conditions............86 DuraChimney Catalog................90 DuraChimney Installation Instructions..........102 Outside Air Kit Installation Instructions........114 Firebox Installation Instructions............115...
  • Page 4 TOP 5 REASONS TO CHOOSE FIREROCK FIREPLACES 1. 3X STRONGER THAN THE COMPETITION FireRock fireplaces are 3x stronger than the leading competitor and are less likely to suffer wear and tear or damage during initial transit. 2. TRUE FINISHED OPENINGS The dimensions after installing the firebrick is the true finished opening size.

  • Page 5: Indoor Fireplaces

    • Design: Traditional-style firebox with angled back wall for better heat reflection • Options: A more modern, straight back wall option is available (California Conventional) • Chimney: Accommodates FireRock masonry or approved metal chimney system (UL 103) • Compliances: UL 127, ANSI Z21.60, wind load, seismic testing, ICC report issued •...
  • Page 6 • Design: Taller opening with straight back wall – great for homes with high ceilings • Chimney: Accommodates FireRock masonry or approved metal chimney system (UL 103) • Compliances: UL 127, ANSI Z21.60, wind load, seismic testing, ICC report issued •...
  • Page 7 INDOOR FIREPLACES VENT-FREE • Available Sizes: 30”, 36”, 42”, 48” • Approved for indoor and outdoor use • Design: Allows for a true masonry fireplace without a chimney. Angled or straight back wall options available • Compliances: ANSI Z21.91, seismic testing, ICC report issued •...

  • Page 8: Installation Methods

    (erected steel may be substituted). Concrete pad must be supported by a full masonry tower to withstand the weight of the firebox and flue system. This type of foundation is approved for all FireRock models 3. Combustible Sub floor – A combustible sub floor (i.e. wooden sub floor) has restricted applications. See detail below for FireRock B-Vent System installation technique.

  • Page 9: Outdoor Fireplaces

    • Design: Traditional-style firebox with a straight back wall and no radius lintel • Options: Classic Tuscan-styled Arched Front and Conventional • Chimney: Accommodates FireRock masonry chimney system – 2-3 feet included in fireplace kit; both firebox and chimney system components deliver on a single pallet •...

  • Page 10: Outdoor Fire Pits

    OUTDOOR FIRE PITS For that “around the campfire” experience choose a FireRock Fire Pit. Our round and square Fire Pits are a low maintenance focal point that can enhance any outdoor living area. This product may be installed as a wood burning installation or may be installed with a gas burner.

  • Page 11: Firebrick And Mortar

    Protection Association NFPA-211. A compliant firebrick lining is a minimum of 1 ¼” or 2 ½”. Although you can use either firebrick thickness to line the sides, back and floor of the firebox, FireRock recommends using the 2 ½” thick firebrick to line the floor.

  • Page 12: Accessories

    ISOMETRIC SIDE • FireRock’s masonry chimney is the industry’s largest with a 15” interior diameter • To increase the solid block chimney’s strength even more, insert rebar and mortar into the “hurricane” holes • NOTE: Solid Block Chimney is required if your plans call for a Bricking Flange. Refer to installation manual and local building codes for minimum and maximum height requirements.

  • Page 13: Fireplace Accessories

    • Outside air kits should be installed and used in accordance with requirements of the standard for fireplaces under national code NFPA 211 • FireRock recommends installing the outside air kit above the first course of firebrick near the front of the fireplace •...
  • Page 14 FireRock offers some of the highest quality and reasonably priced chimney pots on the market today. Compatible with all FireRock products, these chimney pots can even improve the overall draw of a fireplace, leading to a higher performing fireplace while protecting the chimney from the elements and extreme weather.

  • Page 15: Installation Kits

    For added convenience, FireRock offers installation kits for each indoor and outdoor product. Standard kit items include the following: # of Bags of FireRock Adhesive Mortar needed to complete your installation of firebox and firebrick • # of Firebricks needed for firebox in specified design and color •...

  • Page 16: Compatibility Guide

    FIREPLACE COMPATIBILITY GUIDE CONVENTIONAL RUMFORD SEE THROUGH VENT FREE B-VENT √ √ √ √ √ INDOOR √ √ √ √ OUTDOOR √ √ √ √ √ COMMERCIAL √ √ √ √ √ RESIDENTIAL √ √ √ √ √ CUSTOM FINISH √...

  • Page 17: Clearances To Combustibles

    CLEARANCES TO COMBUSTIBLES Please refer to the following chart for framing clearances. For any foundational requirements, please see the installation manual or contact 888-876-1025. FIREROCK MINIMUM CLEARANCE TO COMBUSTIBLES FIREBOX & SMOKE SMOKE CHAMBER TO OPENING TO OPENING TO MAN-...

  • Page 18: Fireplace Dimensions

    FIREPLACE DIMENSIONS SIZE MODEL WEIGHT SMOKE OVERALL OVERALL OVERALL FIREBOX OPENING OPENING FIREBOX CHAMBER WIDTH DEPTH HEIGHT HEIGHT WIDTH HEIGHT DEPTH HEIGHT 30” CONVENTIONAL/CA 38” 28.5” 59.875” 37.5” 22.375” 32.5” 33.75” 22.5” 1800 lbs 36” 44” 28.5” 69” 37.5” 31.5” 38.5”...
  • Page 19 FIREPLACE DIMENSIONS Correlate the framing dimensions on the previous page with the diagram above.
  • Page 21 PRODUCT PAGES...

  • Page 22: Conventional Fireplace

    AVAILABLE ACCESSORIES 8 " 0 " Do not install framing header until - Outside Air Kit firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Solid Block Chimney - Damper - Offset Block 30” MODEL - Log Lighter...
  • Page 23 CHIMNEY PLAN FireRock Specifications 30” Conventional FR0030 Approved for Indoor/Outdoor Use | 6" 2" 1'-10" 2" 6" 8" 1'-10" 8" 2 3 4 " 2'-8 1 2 " 2 3 4 " 6" 1 3 4 " 1 3 4 "...
  • Page 24 FireRock. 8 " 0 " AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 36” MODEL - Brick Flange - Log Lighter 47.5”...
  • Page 25 CHIMNEY PLAN FireRock Specifications 36” Conventional FR0036 Approved for Indoor/Outdoor Use | 9" 2" 1'-10" 2" 9" 8" 2'-4" 8" 1 3 4 " 1 3 4 " 3" 1'-10" 2 3 4 " 3'-2 1 2 " 2 3 4 "...
  • Page 26 FireRock. 8 " 0 " AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 42” MODEL - Brick Flange - Log Lighter 4 "...
  • Page 27 CHIMNEY PLAN FireRock Specifications 42” Conventional FR0042 Approved for Indoor/Outdoor Use | 8" 2'-10" 8" 9" 5" 1'-10" 5" 9" 1 3 4 " 1 3 4 " 3" 1'-10" 2 3 4 " 3'-8 1 2 " 2 3 4 "...
  • Page 28 FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 48” MODEL - Brick Flange - Log Lighter 47.5”...
  • Page 29 FireRock Specifications 48” Conventional FR0048 Approved for Indoor/Outdoor Use |...

  • Page 30: Oversized Conventional Fireplace

    FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 60” MODEL - Brick Flange - Log Lighter 47.5”...
  • Page 31 FireRock Specifications 60” Conventional FR0060 Approved for Indoor/Outdoor Use | ENT NAME COMPONENT NAME THROAT LEFT SIDE SIDE THROAT RIGHT SIDE SMOKE CHAMBER FRONT AND BACK BACK- STRAIGHT BACK BLOCK UNIVERSAL SMOKE CHAMBER SIDES BACK- LEVEL 3 CHIMNEY BASE BACK- LEVEL 4...
  • Page 32 FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Height Extension Kit - Offset Block - Installation Kit 72” MODEL...
  • Page 33 FireRock Specifications 72” Conventional FR0072 Approved for Indoor/Outdoor Use | NENT NAME COMPONENT NAME LATE THROAT LEFT SIDE X SIDE THROAT RIGHT SIDE SMOKE CHAMBER FRONT AND BACK X BACK- STRAIGHT BACK BLOCK UNIVERSAL SMOKE CHAMBER SIDES X BACK- LEVEL 3...

  • Page 34: Rumford Fireplace

    FireRock. AVAILABLE ACCESSORIES Do not install framing header until - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit firebox is installed. - Solid Block Chimney - Installation Kit - Offset Block - Damper 30”...
  • Page 35 FireRock Specifications 30” Rumford FR0530 | Approved for Indoor/Outdoor Use...
  • Page 36 FireRock. AVAILABLE ACCESSORIES Do not install framing header until - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit firebox is installed. - Solid Block Chimney - Installation Kit - Offset Block - Damper...
  • Page 37 FireRock Specifications 36” Rumford FR0536 Approved for Indoor/Outdoor Use |...
  • Page 38 FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 42” MODEL - Brick Flange - Log Lighter 56.25”...
  • Page 39 FireRock Specifications 42” Rumford FR0542 Approved for Indoor/Outdoor Use |...
  • Page 40 FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit - Solid Block Chimney - Installation Kit - Offset Block - Damper 48” MODEL - Brick Flange - Log Lighter 64.75”...
  • Page 41 FireRock Specifications 48” Rumford FR0548 Approved for Indoor/Outdoor Use |...

  • Page 42: See-Through Fireplace

    FireRock. AVAILABLE ACCESSORIES Do not install framing header until - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit firebox is installed. - Solid Block Chimney - Installation Kit - Offset Block - Top Seal Damper...
  • Page 43 FireRock Specifications | 30” See-Through FR0330 Approved for Indoor/Outdoor Use Note: Firebox side walls can 1’ - 10” be installed with angled side facing in or out. 2’ - 8.5” Note: Base plate is installed upside down for this model.
  • Page 44 RECOMMENDED FRAMING DIMENSIONS The numbers listed are the minimum framing dimensions recommended by AVAILABLE ACCESSORIES FireRock. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit Do not install - Solid Block Chimney - Installation Kit framing header until firebox is installed.
  • Page 45 FireRock Specifications 36” See-Through FR0336 Approved for Indoor/Outdoor Use | Note: Firebox side walls can 2’ - 4” be installed with angled side facing in or out. 3’ - 2.5” Note: Base plate is installed upside down for this model.
  • Page 46 RECOMMENDED FRAMING DIMENSIONS The numbers listed are the minimum framing dimensions recommended by AVAILABLE ACCESSORIES FireRock. - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit Do not install framing header until - Solid Block Chimney - Installation Kit firebox is installed.
  • Page 47 FIREBOX ALT. PLAN FireRock Specifications 42” See-Through FR0342 Approved for Indoor/Outdoor Use | Note: Firebox side walls can 2’ - 10” be installed with angled side facing in or out. CHIMNEY PLAN 3’ - 8.5” 4’ - 2” CHIMNEY PLAN...
  • Page 48 FireRock. AVAILABLE ACCESSORIES Do not install framing header until - FireRock Adhesive Mortar (Mandatory) - Outside Air Kit firebox is installed. - Solid Block Chimney - Installation Kit - Offset Block - Top Seal Damper...
  • Page 49 FireRock Specifications 48” See-Through FR0348 Approved for Indoor/Outdoor Use | Note: Firebox side walls can be installed 3’ - 4” with angled side facing in or out. 4’ - 2.5” Note: Base plate is installed upside down for this model.

  • Page 50: Vent Free Fireplace

    The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 30” MODEL 44” 29” 39”...
  • Page 51 FireRock Specifications | 30” Vent Free FR0230 Approved for Indoor/Outdoor Use...
  • Page 52 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 36” MODEL 44” 29” 45”...
  • Page 53 FireRock Specifications 36” Vent Free FR0236 Approved for Indoor/Outdoor Use |...
  • Page 54 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 42” MODEL 44” 29” 51”...
  • Page 55 FireRock Specifications 42” Vent Free FR0242 Approved for Indoor/Outdoor Use |...
  • Page 56 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 48” MODEL 44” 29” 57”...
  • Page 57 FireRock Specifications 48” Vent Free FR0248 Approved for Indoor/Outdoor Use |...

  • Page 58: Vent Free Lite Fireplace

    The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 30” MODEL 41.5” 24.5” 39”...
  • Page 59 FireRock Specifications | 30” Vent Free Lite FR0630 Approved for Indoor/Outdoor Use...
  • Page 60 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 36” MODEL 41.5” 24.5” 45”...
  • Page 61 FireRock Specifications 36” Vent Free Lite FR0636 Approved for Indoor/Outdoor Use |...
  • Page 62 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 42” MODEL 41.5” 24.5” 51”...
  • Page 63 FireRock Specifications 42” Vent Free Lite FR0642 Approved for Indoor/Outdoor Use |...
  • Page 64 The numbers listed are the minimum framing dimensions recommended by FireRock. AVAILABLE ACCESSORIES Do not install framing header until firebox is installed. - FireRock Adhesive Mortar (Mandatory) - Installation Kit - Height Extension Kit - Firebrick 48” MODEL 41.5” 24.5” 57”...
  • Page 65 FireRock Specifications 48” Vent Free Lite FR0648 Approved for Indoor/Outdoor Use |...

  • Page 66: Outdoor Fireplace Conventional

    *Overall height includes 24” chimney block *Always maintain published minimum clearances to combustibles. 30” OUTDOOR CONVENTIONAL PRE-ENGINEERED MODEL AVAILABLE ACCESSORIES - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 24”) - Height Extension Kit - Installation Kit...
  • Page 67 FireRock Specifications | 30” Outdoor Conventional FR0730 Approved for Outdoor Use Only...
  • Page 68 *Overall height includes 24” chimney block *Always maintain published minimum clearances to combustibles. 36” OUTDOOR CONVENTIONAL PRE-ENGINEERED MODEL AVAILABLE ACCESSORIES - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 24”) - Height Extension Kit - Installation Kit...
  • Page 69 FireRock Specifications | 36” Outdoor Conventional FR0736 Approved for Outdoor Use Only...
  • Page 70 THROAT SMOKE C UNIVERSA CHIMNEY CHIMNEY CHIMNEY AVAILABLE ACCESSORIES 42" SYSTEM TION A-A ISOMETRIC FRONT ELEVATION - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 36”) - Height Extension Kit - Installation Kit - Firebrick...
  • Page 71 FireRock Specifications | 42” Outdoor Conventional FR0742 Approved for Outdoor Use Only CHIMNEY PLAN FIREBOX PLAN SECTION A-A FIREBOX PLAN FRONT 42" SYSTEM 42" SYSTEM SECTION A-A SECTION A-A FRONT ELEVATION FRONT ELEVATION ISOMETRIC ISOM...

  • Page 72: Outdoor Fireplace Arched

    *Overall height includes 24” chimney block *Always maintain published minimum clearances to combustibles. 30” OUTDOOR CONVENTIONAL PRE-ENGINEERED MODEL AVAILABLE ACCESSORIES - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 24”) - Height Extension Kit - Installation Kit...
  • Page 73 FireRock Specifications | 30” Arched Outdoor Conventional FR1230 Approved for Outdoor Use Only...
  • Page 74 *Overall height includes 24” chimney block *Always maintain published minimum clearances to combustibles. 36”ARCHED OUTDOOR PRE-ENGINEERED MODEL AVAILABLE ACCESSORIES - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 24”) - Height Extension Kit - Installation Kit...
  • Page 75 FireRock Specifications | 36” Arched Outdoor Conventional FR1236 Approved for Outdoor Use Only...
  • Page 76 *Overall height includes 36” chimney block *Always maintain published minimum clearances to combustibles. 42”ARCHED OUTDOOR PRE-ENGINEERED MODEL AVAILABLE ACCESSORIES - FireRock Adhesive Mortar (Mandatory) - Solid Block Chimney (if desired height more than 36”) - Height Extension Kit - Installation Kit...
  • Page 77 FireRock Specifications | 42” Arched Outdoor Conventional FR1242 Approved for Outdoor Use Only...

  • Page 78: B-Vent Installation

    10” metal chimney pipe (purchased separately). The B-Vent fireplace also requires an accessory kit (see below) which FireRock stocks, along with a gas log set specifically sized for the firebox. This masonry fireplace model can be in- stalled directly onto a combustible sub floor.
  • Page 79 FireRock Specifications B-Vent Installation Kit FIREBOX SIDE FIREBOX BACK- STRAIGHT BACK BLOCK FIREBOX SIDE FIREBOX BACK- LEVEL 3 FIREBOX BACK- STRAIGHT BACK BLOCK FIREBOX BACK- LEVEL 4 FIREBOX BACK- LEVEL 3 RADIUS THROAT FRONT FIREBOX BACK- LEVEL 4 SQUARE THROAT BACK...

  • Page 80: Literock Installation

    FIREBOX BACK- STRAIGHT BACK BLOCK FIREBOX BACK- LEVEL 3 - Simpson DuraChimney II Metal Chimney - Outside Air Kit FIREBOX BACK- LEVEL 4 - FireRock Adhesive Mortar (Mandatory) - Firebrick RADIUS THROAT FRONT - Installation Kit SQUARE THROAT BACK - Height Extension Kit...
  • Page 81 FireRock Specifications LiteRock Installation Kit FIREBOX SIDE FIREBOX BACK- STRAIGHT BACK BLOCK FIREBOX BACK- LEVEL 3 FIREBOX BACK- LEVEL 4 FIREBOX SIDE RADIUS THROAT FRONT FIREBOX BACK- STRAIGHT BACK BLOCK SQUARE THROAT BACK FIREBOX BACK- LEVEL 3 THROAT LEFT SIDE...

  • Page 82: Round Fire Pit

    • Generally, a concrete pad 4-6” thick with footings as dictated by local building codes, is the best surface on which to erect any fire feature • With proper ground preparation, such as the gravel and sand layering under a paver patio, a FireRock Fire Ring may be installed without a concrete foundation...
  • Page 83 FireRock Specifications | FireRing FRRING Approved for Outdoor Use Only...

  • Page 84: Square Fire Pit

    Square Fire Pit FRSQ60 | FireRock Specifications Approved for Outdoor Use Only Please consult the manufacturer’s installation FireRock manual for all details and requirements before Square Fire Pit making a final design layout decision SQUARE FIRE PIT DIMENSIONS MODEL HEIGHT...
  • Page 85 FireRock Specifications | Square Fire Pit FRSQ60 Approved for Outdoor Use Only...

  • Page 86: Firerock Terms And Conditions

    FIREPLACE TERMS AND CONDITIONS KEEP THIS INFORMATION FOR YOUR RECORDS 1. ENTIRE AGREEMENT Fire Rock Products, LLC (“Fire Rock”), agrees to sell certain goods (the “Goods”) to you (“Buyer”) on the following terms and conditions of sale (these “Terms and Conditions”), which supersede any additional or inconsistent terms of Buyer. These Terms and Conditions and the order or other contract documents to which they are attached constitute the entire agreement between Fire Rock and Buyer with respect to the Goods (collectively, this “Agreement”), and the terms and conditions of this Agreement prevail over any of Buyer’s general terms and conditions of purchase regardless of whether or when Buyer has submitted its purchase order or such terms.
  • Page 87 10. OPERATING WARRANTY SERVICE To obtain warranty service authorization, Buyer must contact the “Fire Rock Technical Service De- partment” in writing at 1500 1st Avenue North #75, Birmingham, AL 35203, or at such address as may be posted at www.firerock.us, within thirty (30) calendar days after Buyer purchases the Goods from Fire Rock or its authorized distributor.
  • Page 88 FIREPLACE TERMS AND CONDITIONS KEEP THIS INFORMATION FOR YOUR RECORDS 12. LIMITATION OF LIABILITY TO THE FULLEST EXTENT ALLOWED BY LAW, FIRE ROCK ALSO EXCLUDES FOR ITSELF, MANUFAC- TURER, ITS SUPPLIERS AND THEIR RESPECTIVE SHAREHOLDERS, MEMBERS, OFFICERS, DIRECTORS, EMPLOYEES AND AGENTS, ANY LIABILITY, WHETHER BASED IN CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHER LEGAL THEORY, FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, OR PUNITIVE DAMAGES OF ANY KIND, OR FOR THE LOSS OF REVENUE OR PROFITS, LOSS OF BUSINESS, LOSS OF PROPERTY, OR OTHER FINANCIAL LOSS ARRISING OUT OF OR IN CONSEQUENCE WITH THE...
  • Page 89 FIREPLACE TERMS AND CONDITIONS KEEP THIS INFORMATION FOR YOUR RECORDS 20. CUMULATIVE REMEDIES All remedies of Fire Rock set forth herein shall be cumulative and shall be in addition to any other remedies available to Fire Rock, whether at law, equity or otherwise. 21.

  • Page 90: Durachimney Catalog

    DURACHIMNEY II AIR-COOLED CHIMNEY FOR MASONRY FIREPLACES UL 103...
  • Page 91 Specifications UL 103 and ULC S604 System DuraChimney® II Applications DuraChimney II is a double-wall, DuraChimney II is an exceptional factory-built alternative to air-cooled chimney system for use with pre-fabricated masonry chimneys. DuraChimney II is a unitized, masonry fireplaces which burn wood, lightweight design which eliminates the need for field assembly oil, coal, or gas.

  • Page 92: Typical Installations

    All-Fuel Chimney DuraChimney II Typical Installations Installation Key Chimney Cap Stabilizer Storm Collar Firestop Chase Top Flashing Attic Insulation Shield Roof Radiation Shield Anchor Plate/ Anchor Plate with Damper Chimney Section Supplementary Support Elbow Wall Strap Elbow Strap Refer to our Typical Installation drawings to select the appropriate component parts for your installation.
  • Page 93 DuraChimney II All-Fuel Chimney Planning Your Installation The following recommendations are a general guideline to assist in the layout and selection of the chimney components needed for your installation. Always follow DuraVent Installation instructions enclosed with the cap or support box before installing your 2 FT.
  • Page 94 DuraChimney II All-Fuel Chimney Chimney Pipe DuraChimney II pipe is available in 12“, 18”, 36”, and 48“ lengths. To calculate the installed length of DuraChimney II pipe, subtract 1” from each length of chimney pipe. For stainless steel outer wall, call Customer Service for quote and part number.
  • Page 95 DuraChimney II All-Fuel Chimney Elbow Strap Use between two elbows to support the weight of the chimney. SIZE 10” 12” 14” 16” 13 3⁄ 8 ” 15 3⁄ 8 ” 17 3⁄ 8 ” 19 3⁄ 8 ” 10DCA-ES 12DCA-ES 14DCA-ES 16DCA-ES ORDER #...

  • Page 96: Attic Insulation Shield

    DuraChimney II All-Fuel Chimney Anchor Plate Use as a starter section for DuraChimney II. Bolts directly to fireplace outlet. SIZE 10” 12” 14” 16” 10” 12” 14” 16” 13” 15” 17” 19” ØB 15” 17” 19” 21” 10” 10DCA-AP 12DCA-AP 14DCA-AP 16DCA-AP ORDER #...
  • Page 97 DuraChimney II All-Fuel Chimney Roof Radiation Shield Required at top of chase enclosure or where chimney passes through the roof. Roof Radiation Shield is not required if chimney 2” is unenclosed in the attic. Four plates (included) make up one shield.

  • Page 98: Chimney Cap

    All-Fuel Chimney DuraChimney II Chimney Cap Use to terminate chimney system. Required on all installations. Slides over previous section of DuraChimney II pipe to allow for chimney height adjustment. Includes Spark Arrestor. ØC For stainless steel outer wall, call Customer Service. DuraChimney 7.7”...
  • Page 99 DuraChimney II All-Fuel Chimney Elbow Offset Chart Elbow Chimney Size 10" I.D. Size 12" I.D. Size 14" I.D. Size 16" I.D. Angle Length Offset Rise Offset Rise Offset Rise Offset Rise From Between Inches Inches Inches Inches Inches Inches Inches Inches Vertical Elbows...
  • Page 100 DuraChimney II DuraChimney II is an exceptional factory-built alternative to pre-fabricated masonry chimneys. DuraChimney II is a unitized, lightweight design with eliminates the need for field assembly of pipe sections, allowing for faster installation. DuraChimney II is designed to stay cool on the outside, to provide a hot draft on the inside and to provide a fire-safe design that protects both the chimney and the building.
  • Page 101 Chimney Cap Storm Collar Chase Top Collar Roof Radiation Shield Attic Insulation Shield Firestop Elbow Strap Elbow Firestop Wall Strap Chimney Pipe Anchor Plate /Anchor Plate with Damper Planning your installation: The following recommendations are a general guideline to assist in the layout and selection of the chimney components needed for your installation.

  • Page 102: Durachimney Installation Instructions

    Installation Instructions Air-Cooled, All-Fuel Chimney for Masonry Fireplaces...
  • Page 103 A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE THAT DuraChimney II BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. NOTE: Dear Customer, Installer, or End User: Read through all of these instructions I welcome any comments regarding matters before beginning your installation.

  • Page 104: Installation Notes

    Saber or Keyhole Saw CLEARANCES Level Always allow at least a 2-inch clearance Dependable Ladder between DuraChimney II pipe and any Tape Measure combustible materials. Never fill any required proper Gloves and Shoes clearance space with insulation or any other eye protection materials.

  • Page 105: Chimney Height

    CHIMNEY HEIGHT 2 FEET ABOVE ANY POINT The national Fire protection Association WITHIN 10 FEET Standard #211 states: “Chimneys shall extend 3 FEET MINIMUM HORIZONTAL ABOVE ROOFLINE at least three feet above the highest point where it passes through the roof of a building, and at least two feet higher than any portion of a building within ten feet.”...
  • Page 106 MASONRY Table 1 ANCHORS HI-TEMP Diameter Framing Dimension SEALANT 10" 17" x 17" 12" 19" x 19" 14" 21" x 21" 16" 23" x 23" Figure 2 3. Mount Anchor Plate: Chimneys for masonry fireplaces begin with an Anchor Plate. TERMINATION Important: be sure the surface of the masonry STORM...
  • Page 107 FRAMING clearances and dimensions as specified in Table 1. 6. Cut Roof Opening: Determine and cut an opening in the roof directly above the opening ANCHOR below, and at least 4-inches larger than the PLATE chimney’s outside diameter to provide at least a 2-inch clearance all around the chimney.
  • Page 108 legs to nearby framing using plumber’s tape or guy-wires (Fig. 8). note: the Stabilizer does ATTIC not support the weight of the chimney, it is only ATTIC used to keep chimney centered within a chase. INSULATION SHIELD 10. Install Attic Insulation Shield: The Attic Insulation Shield must be installed where the chimney passes into an attic.
  • Page 109 roof framing exposed to the chimney. Secure the roof radiation Shields to the top of the framing members using at least (3) nails or screws for each shield (Fig. 11). 12. Attach Flashing: For chase enclosures, use a Chase Top Flashing. The Chase Top Flashing allows for a 1-1/2”...
  • Page 110 such as rafters, ridgepoles, or joists, you are ELBOW STRAP only allowed to use 1 pair of elbows in any one chimney system . horizontal runs of chimney violate building code and are not allowed. 1. Attach Elbows: Attach elbow to Chimney Section or other elbow by mating the male and female ends with each other and using 30°...
  • Page 111 warrants as being non-corrosive to the inspected at least once every month during the chimney. Simpson Dura-Vent will assume no heating season to determine if creosote or soot liability for damage resulting from the use of has built up. Check spark arrestor screens chemical cleaners.
  • Page 112 SIMPSON DURA-VENT LIMITED LIFETIME WARRANTY Simpson Dura-Vent (“Simpson”) warrants the products identified below to the original purchaser to be free from substantial defects in material or manufacturing for the lifetime of the product, if properly installed, maintained and used. This Warranty does not cover normal wear and tear, smoke damage or damage caused by chimney fires, or any Product that was: (1) purchased other than from an authorized Simpson dealer, retailer or distributor;...
  • Page 113 Specifications UL 103 and ULC S604 System DuraChimney® II Applications DuraChimney II is a double-wall, DuraChimney II is an exceptional factory-built alternative to air-cooled chimney system for use with pre-fabricated masonry chimneys. DuraChimney II is a unitized, masonry fireplaces which burn wood, lightweight design which eliminates the need for field assembly oil, coal, or gas.

  • Page 114: Outside Air Kit Installation Instructions

    MASON’S CHOICE OUTSIDE AIR KIT INSTALLATION INSTRUCTIONS January 2008, Revision C www.dalsinmfg.com FIREPLACE REQUIREMENTS 1. Install and use the MASON’S CHOICE OUTSIDE AIR KIT only in masonry fireplaces constructed in accordance with the requirements of the standard for chimneys, fireplaces and vents, NFPA 211.

  • Page 115: Firebox Installation Instructions

    FIREBOX INSTALLATION ALL FIREROCK MODELS The following pages include general installation tips for all FireRock fireplace models. This does not replace the published installation manual. Please consult the full installation manual included with firebox upon delivery when installing.
  • Page 116 8" on either side of the firebox opening. A concrete slab installation can be achieved with or without the FireRock firebox base plate. In order to achieve the correct finished hearth height, you may elect to chalk line the outer dimensions and erect the side blocks directly on the slab.
  • Page 117 STEP THREE: THROAT A piece of angled steel (2” x 2” x 1/4” thick) has been provided with your FireRock fireplace kit (30” - 48” only). The length of this angled steel piece corresponds with the overall width of your firebox model. It should be installed across the top of the firebox opening - angle up for maximum firebox opening, or angle down for additional “smoke lip.”...
  • Page 118 VENT FREE INSTALLATION CREATING VENT-FREE VERSION The vent-free firebox assembles the same way as the traditional model. The vent-free enclosure is available in 30", 36", 42" and 48" firebox openings. TOP PLATE INSTALLATION After sides and backs are all in place, the final step is to put a mortar bed around the top edge of the final layer and place the top plate.
  • Page 119 MULTI-FLOOR STACKING DIAGRAM 42" OVER 36" 42" CONV. UNIT COMPONENT NAME CHIMNEY CLEARANCES BASE PLATE THE CHIMNEY HAS BEEN TESTED AND IS APPROVED FOR "ZERO TOLERANCE" FIREBOX SIDE TO FRAMING WHEN VERTICAL FIREBOX BACK- STRAIGHT BACK BLOCK FIREBOX BACK- LEVEL 3 1”...
  • Page 120 BRICKING FLANGE BRICKING FLANGE The FireRock Bricking Flange is a component that allows for a 5” wide ledge of true brick or stone veneer above the roof line. Most local building codes do not allow masonry to be supported by combustible material. Our bricking flange is designed to carry the weight of a brick or stone veneer only where you see it.
  • Page 121 CHIMNEY COMPLETION CHIMNEY COMPLETION Flashing for the solid block chimney should be done by a qualified roofer. Chimney shall be terminated at a point 2 feet above 10 feet horizontal from its nearest roof line. CHIMNEY MAINTENANCE It is important to have the chimney inspected once each year by a certified chimney sweep.
  • Page 122 THE BURNING OF SOME FUELS MAY RELEASE CARBON MONOXIDE. Be aware that the burning of some fuels, such as charcoal, can generate carbon monoxide. Inhalation of carbon monoxide may cause injury or death. FireRock recommends that only homes with operating smoke detectors install this fireplace product.

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