Dyaco Z8b-Y69 Service Manual
  1. Manuals
  2. Brands
  3. Dyaco Manuals
  4. Treadmill
  5. Z8b-Y69
  6. Service manual

Dyaco Z8b-Y69 Service Manual

Hide thumbs Also See for Z8b-Y69:
Table of Contents

Advertisement

Quick Links

Z
8
b
-
Y
6
9
T
r
e
a
Z
8
b
-
Y
6
9
T
r
e
a
S
e
r
v
i
c
e
M
a
S
e
r
v
i
c
e
M
a
d
m
i
l
l
d
m
i
l
l
n
u
a
l
n
u
a
l

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z8b-Y69 and is the answer not in the manual?

Questions and answers

Maxime Nantel Major
March 2, 2025

Error speed stall

User image 67c4c7c126bdc
0

Related Manuals for Dyaco Z8b-Y69

Summary of Contents for Dyaco Z8b-Y69

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. Z8B-Y69 Treadmill components ........4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 4. Incline motor...............5 Operation ................7 ..........7 INDOW ISPLAY 1.
  • Page 4 3. controller debugging form......... 22 Diagrams and Schematics ............. 23 APPENDIX A ..............27 1. TREADBELT ADJUSTMENT......... 27 APPENDIX B ..............29 1. TREADMILL LUBRICATION ........ 29 APPENDIX C ..............30 1. RESET SWITCH RESETTING ........ 30 APPENDIX D ..............31 1.

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............23 Figure 3 Mechanical Layout..........23 Figure 4 Main Controller information & voltages....24 Figure 5 Function JK1 connector on Main Controller... 24 Figure 6 Wiring Diagram ............. 25 Figure 7 Schematic Diagram ..........

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. Z8B-Y69 TREADMILL COMPONENTS Safety key: Safety key that fits in the Console to activate all functions. Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Information

    ENERAL NFORMATION CONSOLE Contains touch controls and LCD Display. MAIN CONTROLLER Contains power supply and control circuits. TREADMILL MOTOR Variable speed reversing 0-90 volt DC motor. b) Has three wires red, black and green. If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 9: Operation

    OPERATION INDOW ISPLAY OFF MODE When user doesn t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and LCD windows will display. Please install safety key to start. READY MODE When the treadmill is ON and SAFETY KEY is inserted in console.

  • Page 10: B Function

    UNCTION SPEED Displays the current speed in MPH. b) DISPLAY range is 0.0 to 99.9 MPH. WORK range is 0.6 to 10.0 MPH. d) Press FAST or SLOW to adjust speed, each increment and decrement is 0.1 Mile. INCLINE Display the incline position from 0 to 15. DISPLAY range is 0 to 999.

  • Page 11: Program

    PROGRAM In the Ready Mode the messages show program P0 to H2. DISTANCE Displays the current distance in kilometer. b) DISPLAY range is 0.00 to 99.99. WORK range is 0.00 to 999.9 d) COUNT DOWN setup range is 0.10 to 99.90. CALORIES Displays the cumulative calories burned at any given time during your workout.

  • Page 12: C Function Button I N Main Mode

    UNCTION UTTON READY MODE SAFETY KEY: Put safety key in position to power on the computer. When safety key is pulled away from its position, the computer will be automatically shut down. STOP button: Non-function. START button: Pressing START button to start treadmill, START button, there will be 3 second final When pressing count down on window display, then machine starts running.

  • Page 13: Run Mode

    RUN MODE a) SAFETY KEY: When safety key is pulled away from its position, the computer will be automatically shut down. STOP button: press STOP button to stop treadmill. START button: non-functional. SELECT button: Exchange display speed profile and incline profile.

  • Page 14: D Calibration Procedure

    ALIBRATION ROCEDURE CALIBRATION Turn on power. START and FAST button at the same time. b) Press and hold Inserts the SAFETY KEY on console, all windows will appear blank. d) Matric/English Mode: Press UP/DOWN button to exchange to Martric Mode in Message window and the value is English. Press the ENTER button to the next step.

  • Page 15: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: Troubleshooting Matrix

    TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, 1 Power cord isn t plugged into outlet. 1 Plug the power cord into outlet. ON/OFF switch isn t lit. 2 Power cord isn t plug into unit. 2 Plug the power cord into unit. 3 The voltage of outlet is too low.
  • Page 17 8 Replace console. With no safe key but 1 Reed switch of console is broken. (short) 1 Replace reed switch or console. treadmill could display or 2 Have other magnetic components on console. 2 Remove magnetic component beside safe operate key.
  • Page 18 3. Check power to console. 4.Replace lower controller. LCD displays not bright, 1. LCD displays are broken. 1. Replace with new console and calibrate incomplete or imperfect. When press START 1. Controller experienced unusual shut down; the S_D light will 1.
  • Page 19 7. 12 PIN computer cable is broken. connector and console. *Speed sensor cable was broken,(open) console can t 7. Gray and purple wires got damage, 8. Console is broken. receive the speed. replace the wires. 8. Replace console. SPEED windows display is Monitor is not calibrated.
  • Page 20 After pressing START 1 Controller is broken. 1 Turn off the AC switch and turn on power button, the treadmill stops again. immediately. 2 Replace controller and calibrate it. Erratic pulse display. 1. Another chest belt in use around treadmill. 1.
  • Page 21 6. The connector of SPEED CABLE (UPPER) or SPEED 5. Replace with new cable. ADJUSTMENT SWITCH/W/CABLE is damaged. Speed button just can press FAST, can t press SLOW. 6. Replace with new cable. Speed button just can press SLOW, can t press FAST. UP/DOWN button of 1 The connector of INCLINE CABLE (UPPER) 1 Connect the wires again.
  • Page 22 damaged. Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on 1. Two hands hold the hand pulse. (No pulse displayed on sensor. monitor) 2. The connector of HANDPULSE W/WIRE and Console not 2.
  • Page 23 under treadmill. Noise under motor cover. 1. Worn brushes or bearings on motor. 1. Replace with new motor. 2. Front roller bearings are defective. 2. Replace with new front roller. 3. Drive belt is misadjusted (too tight or too loose). 3.

  • Page 24: Controller Debugging Form

    CONTROLLER DEBUGGING FORM Indicator LED Function Condition Reason Solve Motor speed Normal on when start is pressed. No input. Check fast/slow wires of 12PIN connector. Fault condition if start is pressed & Replace controller. LED off. POWER Controller power If DC voltage is normal, it would be Voltage is not correct.

  • Page 25: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout...

  • Page 26: Figure 4 Main Controller Information & Voltages

    Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...

  • Page 27: Figure 6 Wiring Diagram

    PLUG Black DOWN Brown Orange CONNECTOR FAST Yellow (FEMALE) SLOW Green Blue Purple Gray White Light blue Pink INCLINE MOTOR AC_IN DOWN CONTROLLER YJ-2250L RED WIRE 12 PIN 1200 mm MOTOR BLACK WIRE COMPUTER CABLE (LOWER) YC416 2 pin 1000 mm SENSOR W/WIRE Figure 6 Wiring Diagram...

  • Page 28: Figure 7 Schematic Diagram

    Figure 7 Schematic Diagram...

  • Page 29: Treadbelt Adjustment

    APPENDIX A TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 30: Figure 10 If Tread Belt Shifts Too Far To The Left

    1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...

  • Page 31: Treadmill Lubrication

    APPENDIX B TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 32: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 33: Fuse Replacement

    APPENDIX D Figure 12 Fuse replacement FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...

  • Page 34: Speed Sensor Adjustment

    APPENDIX E SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

Table of Contents