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Related Manuals for Broseley Hotspur 9
Summary of Contents for Broseley Hotspur 9
- Page 1 Installation & Operating Instructions Covering Models: Hotspur 5 Hotspur 9 Wood Burning Stoves (Optional Coal Kit Available) Tested to EN 13240 These appliances must be installed and commissioned by a HETAS registered engineer Hotspur 5 & 9 Issue 2 December 2017...
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Page 2: Table Of Contents
Contents Introduction Packing List Health & Safety Specifications Dimensions Hearth Requirements & Clearances Chimney Requirements Ventilation Requirements Assembly Smoke Control Area Specification Internal Component’s Controls Layout Controls Explained Appropriate Fuels Lighting the Stove Kindling Stage Burning Wood & Burning Coal Smoke Control Areas Warning Notes Maintenance... -
Page 3: Introduction
Approved Document J. Please note that it is a requirement under the Broseley Fires warranty system that the installation of the stove is carried out by a Competent Person registered with a Government approved Competent Persons Scheme. -
Page 4: Health & Safety
Health & Safety Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met. Installation This appliance MUST be installed and commissioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland. -
Page 5: Specifications
In the UK these stoves have been approved by HETAS Ltd as intermittent heating appliances for burning coal suitable for a closed appliance and wood logs only. Hotspur 5 Hotspur 9 Nominal Heat Output (Wood) kW Nominal Heat Output (Coal) kW... -
Page 6: Dimensions
Dimensions Hotspur 5 Hotspur 9 Hotspur 5 & 9 Issue 2 December 2017... -
Page 7: Hearth Requirements & Clearances
50mm 100mm 300mm 100mm Combustible 170mm 250mm 1200mm 1200mm Hotspur 9 Non-combustible 50mm 100mm 300mm 100mm Please note that for non-combustible materials the clearances are much lower. These are minimum clearances and may not provide sufficient space in your installation to provide adequate access for maintenance. - Page 8 Hearth Requirements & Clearances Installation options when fitting Hotspur 5 to Combustibles Installation options when fitting Hotspur 9 to Combustibles Hotspur 5 & 9 Issue 2 December 2017...
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Page 9: Chimney Requirements
If a flexible liner is required the liner diameter must not be less than 5” / 125mm for the HOTSPUR 5 and 6” / 150mm for the Hotspur 9. Any bend in the chimney or connecting fluepipe should not exceed 45°. 90° bends are not permitted. - Page 10 Chimney Requirements Rear Flue Installations – Using optional rear flue spigot (HOTSPUR 5 ONLY) If fitting the appliance with a rear flue outlet, the top spigot will need to be replaced with the optional reaf spigot (not supplied as standard). The optional rear spigot replaces the top spigot and allows for a rear flue.
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Page 11: Ventilation Requirements
The DEAS will provide 100% of the operational combustion air. The appliance has been designed and tested for safe when using a Broseley Fires supplied DEAS Kit. It is therefore required that only the Broseley Fires DEAS Kit is used when an external air supply is required. - Page 12 Ventilation Requirements Only install a dedicated external air kit supplied or specified by Broseley Fires, and which is installed in a way that meets all required provisions of the manufacturer’s instructions, local Building Regulations requirements and appropriate standards. The details and minimum specification below must be followed at all times. Broseley Fires stocks the Direct External Air Supply Kit that suits this product.
- Page 13 Age of Property Refurbished Type of Ventilation Recommendation Post 2008(Class 1) Significantly reduced energy demand due to air Firstly follow building regs recommendation tightness of the building. Typically double/triple on Air Permeability of the building. Special glazed windows with high levels of roof and attention needs to be made to any extractor cavity insulation.
- Page 14 Ventilation Requirements To carry out a risk assessment it will be necessary to grade the risks associated with the property, including construction of property and ventilation. HETAS have designed a risk assessment template that should accompany the table above and be completed at all times.
- Page 15 Ventilation Requirements Fitting the DEAS KIT Once suitable risk assessments have been performed the DEAS can be fitted to the stove. Only Broseley Fires supplied kits should be used. Step 1. Using appropriate construction methods (for the building material of your property) mark andcut a 4 Inch/100mm diameter hole into the external wall.
- Page 16 Ventilation Requirements Fitting the DEAS KIT Step 3. Cut away any excess ducting. Feed the second Jubilee clip over the duct pipe (on the external facing end). Attach the back plate to the duct pipe and tighten to form a tight seal.
- Page 17 Ventilation Requirements Fitting the DEAS KIT Step 5. Finally screw the grille ventilator to the back plate using the 4 x screws supplied. As mentioned previously it is important to ensure the air duct ventilator does not become blocked from snow or debris and to prevent water and vermin ingress.
- Page 18 Ventilation Requirements Commissioning Testing Once a suitable flue draught has been established, and to ensure that during start-up operation and refuel that spillage does not occur, it is advised to carry out the following 3 step spillage test procedures and record the results using the On Site Verification of HETAS Spillage Test Procedure Form.
- Page 19 Ventilation Requirements 5. If applicable, correct any highlighted issues and re-test using steps 1-4 above. If smoke continues to spill after opening a window, this indicates a more serious problem (i.e. flue blockage) which much be addressed and then this commissioning process repeated.
- Page 20 If the extractor fan is fitted within a large open plan living area then the tests above should be carried out as a minimum. Broseley Fires do not guarantee the appliance will pass its spillage test in such cases. Hotspur 5 & 9 Issue 2 December 2017...
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Page 21: Assembly - Smoke Control Area Specification
Assembly – Smoke Control Area Specification Your appliance will be delivered ready to be installed into a smoke control area. The appliance has a permanent mechanical stop on the secondary (wood) air supply (this ensures that the air intake cannot close completely). This mechanical stop cannot be modified. -
Page 22: Controls Layout
Controls Layout The stove is fitted with two air controls which need to be correctly operated in order to light and maintain a fire. Both controls are situated below the door of the stove (as indicated on the diagram below) and are in the form of left/right sliders. Controls Explained Primary Air Intake The primary air intake is the right slider situated below the door at the front of the stove. - Page 23 Your stove has been supplied as a wood burner only. In order to burn coal efficiently coal hoppers will need to be used. These hoppers are an optional extra and can be purchased from Broseley Fires. The codes when ordering are: S-HOTSPUR5/COAL – Hopper set for Hotspur 5 Stove S-HOTSPUR9/COAL –...
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Page 24: Appropriate Fuels
Appropriate Fuels Both the Hotspur 5 and the Hotspur 9 are designed tested and approved as wood burning appliances. However an optional coal kit can be purchased to allow the burning of certain coals. The kit consists of two refractory bricks which must be present in the stove at all times whilst burning coal. -
Page 25: Lighting The Stove
Lighting the Stove Curing On initial firing you will notice a very pungent odour, this is caused through the curing of the paint, we recommend starting with short burning sessions (with smaller quantities of fuel) and build up gradually to allow the components of the stove to settle. Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room. -
Page 26: Burning Wood & Burning Coal
Burning Wood Once you have kindled your stove (see previous page) and your chimney (flue) is sufficiently heated, you are now ready to start adding you logs. Stage 4 Place 1-3 small logs onto the bed of hot embers using the gloves provided, close the door and reduce the Primary Air Control to approximately half way. -
Page 27: Smoke Control Areas
Smoke Control Areas The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area. It is an offence to emit smoke from a chimney of a building, from a furnace or from any fixed boiler if located in a designated smoke control area. -
Page 28: Warning Notes
Warning Notes Over-Firing It is extremely important that you do NOT leave both of the air controls in the fully open position for extended periods or run the appliance with the door open. Leaving the air controls fully open (or running with the doors open) will lead to “over-firing”. Over-firing is caused when too much heat is generated within the fire chamber, this will lead to warping, buckling and general damage to the stove and its internal components. -
Page 29: Maintenance
Maintenance Ash Removal The ash pans can be removed by using the ash tool to hook it forward so that you can grasp the pan using the gloves provided. We would recommend emptying the ash into a metal bucket for transportation. You should only empty the ash when the appliance and ashes are completely cool and can be disposed of in your normal household refuse. -
Page 30: Trouble-Shooting
Trouble-shooting Smoke comes out of the stove when the loading door is opened. The chimney cavity into which the flue pipe has been installed may be less than the minimum requirement. Deposits (soot or other obstructions) may have built up in the chimney and be restricting the flow of waste products. -
Page 31: Commissioning Form
Commissioning Form Commissioning Statement and Check-list Stove Purchased From:_________________________________________________________________ Address:_______________________________________________________________ Telephone Inc area code:_________________________________________________ Installation Date:_____/_____/__________ Stove Name:________________________ year service is due 1 year from this date Product Serial Number:________________ Invoice Number:_____________________ Stove installed by:_______________________________________________________ Address:_______________________________________________________________ Telephone Inc area code:_________________________________________________ HETAS Registration Number:______________________________________________ Check-list (please indicate Yes or No by circling or ticking appropriately) Is the flue system the correct length and diameter for stove:... -
Page 32: Spare Parts
Spare Parts Steel Door Version 1: Grate, 2: Vermiculite set, 3: Door, 4: Glass, 5: Door Handle, 6: Ash pan, 7: Log Retainer, 8: Tertiary Air Bar, 9: Vermiculite Bracket, 10: Top Flue Outlet Spigot, 11: Lid, 12: Side Panel L&R, 13: Front Panel, 14: DEAS Air Stub, 15: Steel Baffle, Hotspur 5 &... -
Page 33: Annual Service Record
Annual Service Record 1ST YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: . COMPANY ADDRESS: . POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: . COMPANY ADDRESS: . POSTCODE: CONTACT NUMBER 3RD YEAR SERVICE completion date: SERVICE ENGINEER: REG. -
Page 34: Product Fiche
Energy Labelling Directive - (EU) 2015/1187 for Solid Fuel Boilers and Packages of Solid Fuel Boilers, Supplementary Heaters. Temperature Controls and Solar Devices. Manufacturer Name: Broseley Fires Ltd Hotspur 5 Model Name: Energy Efficiency Class: Nominal Heat Output to Room:... - Page 35 Hotspur 5 & 9 Issue 2 December 2017...
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Page 36: Warranty
Energy Labelling Directive - (EU) 2015/1187 for Solid Fuel Boilers and Packages of Solid Fuel Boilers, Supplementary Heaters. Temperature Controls and Solar Devices. Manufacturer Name: Broseley Fires Ltd Hotspur 9 Model Name: Energy Efficiency Class: Nominal Heat Output to Room:... - Page 37 Hotspur 5 & 9 Issue 2 December 2017...
- Page 38 Should you wish to claim under the warranty, please contact the supplier / dealer from whom you purchased the appliance. Do not claim directly to Broseley Fires, as they are unable to process any direct claim from an end user.