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Home Master GDR02 Operator's Manual

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Operator's Manual
GARAGE DOOR OPENER
MODEL: GDR02
CAUTION:
Before using this Garage Door Opener, Read this manual and follow
All its Safety Rules and Operating Instructions
▓Safety Instructions▓Installation▓Operation Maintenance▓Parts List
Powe r Tool Spe cialists Inc.
Visit our Home Master website: w w w .homemaster-gdo.com
Custome r He lp Line
1 - 8 0 0 - 2 4 3 - 5 1 1 4

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Summary of Contents for Home Master GDR02

  • Page 1 All its Safety Rules and Operating Instructions ▓Safety Instructions▓Installation▓Operation Maintenance▓Parts List Powe r Tool Spe cialists Inc. Visit our Home Master website: w w w .homemaster-gdo.com Custome r He lp Line 1 - 8 0 0 - 2 4 3 - 5 1 1 4...

  • Page 2: Table Of Contents

    Table of Contents Before Y ou Begin............................1 Tools Required for Ass embly........................3 Materials Not Included In The Carton...................... 3 Preparing The Ins tallation Site........................4 As s embling the Garage Door Opener Rail and Chain................5 A) As sem ble the Rail and Attach the Cable..................5 B) Attaching the Rail to Motor As sem bly.....................
  • Page 3 Before Y ou Begin............................1 Tools Required for Ass embly........................3 Materials Not Included In The Carton...................... 3 Preparing The Ins tallation Site........................4 As s embling Rail Component s ........................5 A) Attaching the Trolley & Header Bracket to the Rail..............5 B) Attaching the Rail to the Motor As sembly..................

  • Page 4: Before You Begin

    Before You Begin Before you begin, make sure you have all the loose parts that shipped in the carton 1/2 HP Chain Drive Garage Door Opener...
  • Page 5 1/2 HP Chain Drive Garage Door Opener...

  • Page 6: Tools Required For Ass Embly

    Tools Re quire d for Asse mbly To make sure the installation goes smoothly, have the following tools on hand before you begin: Mate rials Not Include d In The Carton You may need additional hardware (not included) to install this garage door opener, depending on your particular situation: •...

  • Page 7: Preparing The Installation Site

    Preparing The Installation Site You need a minimum of 2” clearance between the top of the garage door opener rail and ceiling. Make sure there is enough room and no obstructions where the garage door opener will be installed. 2” 1/2 HP Chain Drive Garage Door Opener...

  • Page 8: As S Embling The Garage Door Opener Rail And Chain

    Assembling Rail Components Assembling the garage door opener rail components are completed in three main steps: A) Attaching the T rolley & Header Bracket to the Rail B) Attaching the Rail to the Motor Assembly C) Attaching the Chain to the Motor and Rail Assembly A) Attaching the Trolley &...
  • Page 9 3. Secure the Header Section to the rail using four carriage bolts (M6-16) and four nuts (M6). Position header so the square holes are at the bottom of the rail. 1/2 HP Chain Drive Garage Door Opener...

  • Page 10: B) Attaching The Rail To Motor As Sem Bly

    B) Attaching the Rail to the M otor Asse mbly To avoid injury or death: • Be sure to securely assemble garage door opener components. • Never touch any moving part while the garage door opener is in operation. • Do not attempt to fix the garage door opener if it jams or malfunctions.
  • Page 11 3. Attach the two chain spreaders to the end of the rail with one screw (M4-10) and flat washer (#8) for each spreader. 1/2 HP Chain Drive Garage Door Opener...

  • Page 12: C) Attach The Chain To The Motor And Trolley

    C) Attaching the Chain to the M otor and Rail Asse mbly To avoid injury or death: • Be sure to securely assemble garage door opener components. • Never touch any moving part while the garage door opener is in operation. •...
  • Page 13 3. Slide the Inner T rolley and Outer T rolley back together. 4. Attach a pair of locking pliers 8 inches away from the center of the pulley to the rail as s hown to k eep the trolley from moving when you attach the chain. T hen pull on the cable until the trolley is snug against the locking pliers: 5.
  • Page 14 8. Adj ust the chain tension by turning the outer nut with a 13mm wrench until the chain is ½ inch away from the bottom of the rail at the midpoint of the rail. Caution: Use a second wrench to hold the chain from twisting during assembly.

  • Page 15: Mounting The Assembled Garage Door Opener

    Mounting the Assembled Garage Door Opener Mounting the assembled garage door opener is done in three main steps: - Attach the Rail to the Wall - Attach the Motor Assembly to the Ceiling - Attach the Door Brackets to the Garage Door and Garage Door Bracket Attach the Rail to the Wall –...
  • Page 16 If you have a o ne-piece garage door , do the following: a. Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8” to the remainder. For example: 91”...
  • Page 17 NOTE: If there is not enough room or if there is no way to secure the garage door opener to the wall over the spring, you can secure it to the ceiling above the door . Mark the center of the ceiling, no more than 6 inches from the wall.
  • Page 18 3. Lay the rail against the wall (or ceiling) mount and rest the motor assembly on something tall such as a ladder which is enough to support the rail so it does not touch the garage door spring. Some garage doors require this height to attach the rail to the header bracket.

  • Page 19: Attach The Motor Assembly To Ceiling

    Attach the Motor Assembly to Ceiling To avoid injury or death: - Be sure to securely mount the garage door opener. Failure to mount the garage door opener securely can result in damage to property, personal injury and death. - Never touch any moving part while the garage door opener is in operation. - Do not attempt to fix the garage door opener if it jams or malfunctions.

  • Page 20: Ins Tall Safety Sens Ors And Rem Ote Switches

    A) Install Safety Sensors and Remote Switches Installing the door sensors and remotes is done in three main steps: A) Install the Safety Reversing Sensors B) Install the Premium Control Console C) Install the Keyless Entry Control Pad Install the Safe ty Re v ersing Se nsors To avoid injury or death: Be sure to correctly install the safety sensors.
  • Page 21 2. To attach the safety sensor bracket, hook the bottom edge of the bracket on the back side of the wheel track and pull until the bracket snaps onto the track. T hen secure the bracket to the rail with the knobs.
  • Page 22 4. Run the wires back to the garage door motor assembly. Open the side panel on the garage door opener and connect the wires as shown: Connect black (sending) w ire here Connect blue Connect both (receiv ing) white wires wire here here 5.

  • Page 23: B) Install The Door Bell

    B) Install the Door Be ll 1. Position the control console near the inside door into the garage. Approximately five feet above the floor to keep out of the reach of small children. 2. Pull the insulation off the ends of the bell wire, then attach the two ends to the back side of the console as shown.
  • Page 24 Run the wires back to the garage door motor assembly. Open the side panel and connect as shown: NOT E: Be sure to connect the wire with the dotted line to… Connect red (bell) w ire here Connect the white (bell) wire here 1/2 HP Chain Drive Garage Door Opener...

  • Page 25: C) Install The Keyless Entry Control Pad

    C) Install the Keyle ss Entry Control Pad 1. Position the keyless control pad outside of the garage door on the inside door frame and secure with the two M4-20 screws. NOTE: Be sure the pad is not in the path of the garage door. 2.

  • Page 26: Attach The Door Brackets To The Garage Door And Garage Door Bracket

    Attach the Door Bracke ts to the Garage Door and Garage Door Bracke t W ARNING: To avoid inj ury or death: - Be sure to securely mount the garage door opener. Failure to mount the garage door opener properly can result in damage to property, personal injury and death.
  • Page 27 5. Attach the curved bracket to the door bracket with the clevis pin (Ø8-35) and split pin as shown: 6. Raise the trolley safety release lever to the up/locked position, and slide the outer trolley onto the inner trolley so they lock into position as shown: T rolley Safety Release Lever 7.
  • Page 28 8. Bring the straight door arm section and curved door arm section together and secure with two bolts (M6-45), two spring washers and two nuts (M8): 9. Release/lower the trolley safety release lever into the horizonal position. 10. Feed the free end of the emergency release rope through the end of the trolley safety release lever and tie a knot in both the ends of the rope.
  • Page 29 For One-Piece Doors: Mark a centerline on the top of the garage door as you marked for the header bracket (see Fig. B). Position and center the door bracket onto the top of the garage door, mark and drill (2) 5/16” holes for the left and right side of the door bracket (see below).
  • Page 30 Attach the straight bracket to the curved bracket with the longest possible length, so there is a 3-hole overlap as shown below. Secure the two sections together with two bolts (M6-45), two spring washers and two nuts (M8). Fasten the end of the straight arm section to the door bracket using the clevis pin (∅ 8-35) and s plit pin as shown.
  • Page 31 Fully closed position Door parallel to the garage floor Door with a downward slope Connect the Door Arm to the Trolley: Close the door and connect the end of the curved arm section to the connector hole on the trolley with a clevis pin (∅...

  • Page 32: Testing And Adjusting The Garage Door Opener

    Testing and Adjusting the Garage Door Opener Testing and adjusting garage door opener is done in five steps: A) Adjusting the Chain Tension B) Testing and Adjusting the Door Range of Motion C) Testing and Adjusting the Safety Reversing Sensors D) Testing and Adjusting Door Force E) Testing and Adjusting the Safety Reverse Feature A) Adjusting the Chain Te nsion...
  • Page 33 Adj ust Range of Motion To avoid injury or death: - Be sure correctly adjust the door range of motion. Failure to correctly adjust the door range of motion may result in malfunction of the emergency reverse system, which can result in damage to property, personal injury and death.

  • Page 34: C) Testing And Adjus Ting The Safety Revers Ing Sensors

    C) Te sting and Adjusting the Safe ty Rev e rsing Se nsors To avoid injury or death: - Do not stand under the garage door opener when testing the safety sensors. - Do not operate the garage door opener if the safety sensors are not working properly. 1.

  • Page 35: E) Testing And Adjus Ting The Safety Revers E Feature

    T he maximum force adjustment range is about ¾ of a complete turn. Do not force controls beyond that point. T urn force adjustment controls with a screwdriver. 2. Test the DOWN (close) force. Grasp the door bottom when the door is about halfway through DOWN (close) travel and try to stop the door.

  • Page 36: Programming The Remote Controls

    Programming the Remote Controls Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the first push button. Below are instructions for programming your opener to operate with additional remote controls. Programming Remote Control Using the "Learn"...
  • Page 37 Adding a New Code Using the "Learn" Button on the Garage Door Opener 1. Press and release the “learn” button on motor unit. The learn indicator light and warning light w ill glow steadily for 30 seconds 2. Within 30 seconds, enter a four digit personal identification number (PIN) of your choice on the keypad. T hen press and hold the ENTER button for 3 seconds.

  • Page 38: Using Your Garage Door Opener

    Using Your Garage Door Opener To avoid injury or death: - Never permit children to operate the garage door opener. - Make sure the area is clear under the door before operating. - Do not attempted to operate a jammed garage door opener. Consult a garage door opener professional for assistance.

  • Page 39: Caring For Your Garage Door Opener

    Caring for your Garage Door Opener Maintaining the Ope ne r Do the following to maintain your garage door opener: Monthly: Once a month, test that the garage door opener opens and closes properly as seasonal weather change may affect the garage door and garage door opener. If needed, adjust the range of motion and force setting per the instructions on pages 30-31.

  • Page 40: Hom Elink Programm Ing

    Homelink Programming HomeLink is an integrated transceiver (a transmitter and receiver) that can be programmed to activate your garage door opener. HomeLink can be found on over 140 different vehicle models (see your vehicle’s owners manual for detailed information). If your Motor Vehicle is equipped with HomeLink, please follow the below instructions to program: 1.
  • Page 41 Homelink Acce ssorie s If you would like additional information on the HomeLink® Wireless Control System, HomeLink compatible products, programming instructions for other devices or to purchase accessories, please contact HomeLink at 1-800-355-3515 or visit their website at www.homelink.com. Precautions! Do not use the HomeLink®...

  • Page 42: Troubleshooting

    Troubleshooting Use the following table to troubleshoot common problems with the garage door opener. If the following does not resolve the problem, contact technial support or a professional garage door opener repairman. Symptom Possible Cause Solution T he garage door is locked. Unlock the door and try again.
  • Page 43 Symptom Possible Cause Solution T he battery in the control panel is Replace the batteries per the The garage door opener w ill not dead. instructions on page 36. open using the remote control. T he remote control has not yet been Program the remote control per the programmed.

  • Page 44: Parts List And Schematic Diagrams

    Parts List and Schematic Diagrams When servicing use only authorized replacement parts. Use of any other parts may create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this garage door opener may create a HAZARD unless repair is done by a qualified service technician.
  • Page 45 Sche matic A – Rail Asse mbly and Other Parts 1/2 HP Chain Drive Garage Door Opener...

  • Page 46: Parts List: Sche Matic B - Motor Asse Mbly

    Parts List: Sche matic B – Motor Asse mbly I.D. No. Description Size Qty I.D. No. Description Size 2104 FLAT W ASHER 0K FF CR. RE. PAN HD. SCREW M 5x0. 8-8 2236 SET PLATE 0K HX CAP HD. SQ. NECK BOLT M 5X0.
  • Page 47 Sche matic B – Motor Asse mbly 1/2 HP Chain Drive Garage Door Opener...

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