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Gorilla Playsets Cafe Climber Manual
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Gorilla Playsets Cafe Climber Manual

Boxes: 2300-1, 2300-2, 2300-3, (110 or 1513) glider box & slide box
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play sets
play sets
Café Climber
Model: 2300
(BOXES: 2300-1, 2300-2,
2300-3 , (110 or 1513), Glider
Box & Slide Box)
Copyright © 2014 Gorilla Playsets
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.gorillaplaysets.com
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Summary of Contents for Gorilla Playsets Cafe Climber

  • Page 1 ™ ™ play sets play sets Café Climber Model: 2300 (BOXES: 2300-1, 2300-2, 2300-3 , (110 or 1513), Glider Box & Slide Box) Copyright © 2014 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
  • Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
  • Page 4 Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
  • Page 5 WARRANTY REGISTRATION - Café Climber - Gorilla Playsets manufactures 3 EASY WAYS TO REGISTER the finest quality products that Mail this completed form to: are designed for outstanding Fax this completed form to: Gorilla Playsets strength and durability. OPTION 1...
  • Page 6 IMPORTANT – PLEASE READ As fresh lumber acclimates to its new environment, the natural tendencies of the tree can show itself in the form of checks, or “cracks” in the lumber. In almost all cases this is normal and it will not affect the structural integrity of your play set.
  • Page 7 Model: 2300 (BOXES: 2300-1, 2300-2, 2300-3, (110 OR 1513) Glider Box & Slide Box) REV: 4.28.2014...
  • Page 8 TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 3-6 Leveling Fort, General Information and Definitions………………………....Pages 6-8 How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and Swing Beam Loading…..................Pages 9-13 Site Plan, Required Tool List and Kit Contents………..………...…....Pages 14-15 Hardware, Lumber and Accessory Checklists……..……..…………..……..Pages 16-36 Arranging Corner Posts and adding T-nuts to Corner Posts…………...…..
  • Page 9 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 10 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 11 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 12 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 13 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 14 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 15 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 16 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 17 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled into place. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part. Example: a tag reads "2-4-3600-BPB" •...
  • Page 18 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
  • Page 19 SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 20 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 20'-7 7/8" 8'-0" 1'-6 4 " 3'-1 " 10'-0" 3'-11 " 9'-9 " Glider Swing Trapeze Swing- 14'-3 " Swing Belt Bench with Umbrella 3'-2"...
  • Page 21 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 9/64”, 11/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
  • Page 22 11-0055 #8 X 1-1/4" 2300 HARDWARE WOOD SCREW PAGE 1 OF 2 QTY: 84 REV C: 4/11/2014 JH #8 X 1-1/2" WOOD SCREW QTY: 116 #8 X 1-3/4" WOOD SCREW QTY: 162 #8 X 2" WOOD SCREW QTY: 330 #8 X 2-1/2" WOOD SCREW QTY: 52 #8 X 3"...
  • Page 23 3/8 x 3-1/2" 5/16 x 3-1/2" 11-0055 LAG SCREW LAG SCREW 2300 HARDWARE QTY: 12 QTY: 40 PAGE 2 OF 2 REV C: 4/11/2014 JH #2 SQUARE DRIVE TIP QTY:1 PLASTIC BOLT CAP 3/8 x 9" 3/8 x 7" 3/8 x 6-1/2" 3/8 x 3-1/2"...
  • Page 24 PICTURE DESCRIPTION QTY. 5/4 X 2 X 9" LOWER ROOF RAY SUN 125-2-0900-LRRS 5/4 X 2 X 10" UPPER SMALL 125-2-1000-USR 5/4 X 2 X 15" LOWER ROOF RAY SUN 125-2-1500-LRRS 5/4 X 2 X 16" UPPER LARGE 125-2-1600-ULR 5/4 X 3 X 17-1/2" TIC TAC TOE MOUNT 125-3-1750-TTTM...
  • Page 25 PICTURE DESCRIPTION QTY. 5/4 X 3 X 42" UPPER SUN SUPPORT 125-3-4200-USS 5/4 X 4 X 38-1/2" LOWER ROOF SUN SUPPORT 125-4-3850-LRSS 5/4 X 4 X 40-3/8" DECK SPACER 125-4-4038-DS 5/4 X 5 X 40-3/8" DECK BOARD MIDDLE 125-5-4038-DBM 5/4 X 5 X 47-1/8" DECK BOARD 125-5-4713-DB 5/4 X 6 X 10"...
  • Page 26 PICTURE DESCRIPTION QTY. 5/4 X 6 X 23-7/8" BOTTOM ROCK WALL BOARD 125-6-2388-BRWB 5/4 X 6 X 23-7/8" ROCK WALL BOARD 125-6-2388-RWB 5/4 X 6 X 28-1/2" PANEL SLAT 125-6-2850-PS 5/4 X 6 X 47-3/8" PICNIC TABLE TOP BOARD 125-6-4738-PTTB 5/4 X 6 X 47-1/2"...
  • Page 27 PICTURE DESCRIPTION QTY. 1 X 3 X 10" DOOR SUPPORT 1-3-1000-DS 1 X 3 X 18" WALL PANEL BRACE 1-3-1800-WPB 1 X 3 X 29-1/2" WALL PANEL BRACE 1-3-2950-WPB 1 X 3 X 40" WALL PANEL BRACE 1-3-4000-WPB 1 X 4 X 11-1/2" UPPER WALL PANEL BOARD 1-4-1150-UWPB...
  • Page 28 PICTURE DESCRIPTION QTY. 1 X 4 X 38" LOWER ROOF STARTER 1-4-3800-LRS 1 X 4 X 51-1/2" WALL PANEL BOARD 1-4-5150-WPB 1 X 5 X 25" UPPER WALL PANEL BOARD 1-5-2500-UWPB 1 X 5 X 36-5/8" UPPER ROOF PEAK 1-5-3663-URP 1 X 5 X 38"...
  • Page 29 PICTURE DESCRIPTION QTY. 1 X 6 X 7" WALL PANEL BOARD 1-6-0700-WPB 1 X 6 X 7" WALL PANEL BOARD DOOR 1 1-6-0700-WPBD1 1 X 6 X 11-1/2" UPPER WALL PANEL BOARD 1-6-1150-UWPB 1 X 6 X 25" ARCH DOOR BOARD 1-6-2500-ADB 1 X 6 X 29-5/8"...
  • Page 30 PICTURE DESCRIPTION QTY. 1 X 6 X 38" LOWER ROOF FINISHER 1-6-3800-LRF 1 X 6 X 51-1/2" WALL PANEL BOARD DOOR 1-6-5150-WPBD 1 X 6 X 51-1/2" WALL PANEL BOARD 1-6-5150-WPB 2 X 4 X 11" PICNIC TABLE SEAT SUPPORT 2-4-1100-PTSS 2 X 4 X 15"...
  • Page 31 PICTURE DESCRIPTION QTY. 2 X 4 X 18" ANGLE SUPPORT 2-4-1800-AS 2 X 4 X 18-1/2" PICNIC TABLE LEG 2-4-1850-PTL 2 X 4 X 25" VERTICAL LOWER ROOF SUPPORT 2-4-2500-VLRS 2 X 4 X 30-1/8" LOWER ROOF SUPPORT 2-4-3013-LRS 2 X 4 X 35-1/4" UPPER ROOF SUPPORT LEFT 2-4-3524-URSL...
  • Page 32 PICTURE DESCRIPTION QTY. 2 X 4 X 36-5/8" LOWER ROOF SUPPORT LEFT 2-4-3663-LRSL 2 X 4 X 36-5/8" LOWER ROOF SUPPORT RIGHT 2-4-3663-LRSR 2 X 4 X 47-1/4" BOTTOM PANEL BOARD DOOR 2-4-4725-BPBD 2 X 4 X 47-1/2" TOP WALL PANEL BOARD 2-4-4750-TWPB 2 X 4 X 47-1/2"...
  • Page 33 PICTURE DESCRIPTION QTY. 2 X 4 X 66" LADDER RIGHT SIDE 2-4-6600-LRS 2 X 4 X 66" ROCK WALL SIDE 2-4-6600-RWS 2 X 4 X 70" CENTER DECK SUPPORT 2-4-7000-CDS 2 X 4 X 70" DECK SUPPORT 2-4-7000-DS 2 X 4 X 96" SANDBOX BOARD LEFT 2-4-9600-SBL...
  • Page 34 PICTURE DESCRIPTION QTY. 2 X 6 X 16" 2-6-1600-S 2 X 6 X 43-1/8" UNDER SUN SUPPORT 2-6-4313-USS 2 X 6 X 47-1/4" BOTTOM SANDBOX BOARD 2-6-4725-BSB 2 X 6 X 47-1/2" END SANDBOX/ PANEL BOARD 2-6-4750-ESPB 2 X 6 X 70" BACK TOP PANEL BOARD 2-6-7000-BTPB...
  • Page 35 PICTURE DESCRIPTION QTY. 2 X 6 X 70" FRONT TOP PANEL BOARD 2-6-7000-FTPB 4 X 4 X 47-1/2" SWING BEAM MOUNT 4-4-4750-SBM 4 X 4 X 86-1/8" CORNER POST RIGHT 4-4-8613-CPR 4 X 4 X 108" SWING LEGS 4-4-10800-SL 4 X 4 X 110" CORNER POST LEFT 4-4-11000-CPL...
  • Page 36 PICTURE DESCRIPTION QTY. WAVE SLIDE 03-0013 GLIDER 04-0020 TELESCOPE 07-0001 CROWN 07-0019 90 GREEN BRACKET 11-5013...
  • Page 37 PICTURE DESCRIPTION QTY. SPRING CLIP 11-4003 IRON DUCTILE SWING HANGER 11-4012 FLAG KIT 09-1014 GROUND STAKE (2 STAKES ARE IN ONE BAG) 07-0016...
  • Page 38 PICTURE DESCRIPTION QTY. UNASSEMBLED DORMER (110 BOX OR 1513 BOX) UNASSEMBLED CHIMNEY (110 BOX OR 1513 BOX) SWING W/CHAINS 04-0002 TRAPEZE W/CHAINS 04-0006...
  • Page 39 PICTURE DESCRIPTION QTY. SWING PLATE 11-5002 CLIMBING ROCK (5 ROCKS ARE IN ROCKS BAG) 07-0008 A-FRAME SWING BRACKET 11-5010 HARDWARE HARDWARE BOX: 2300 11-0055...
  • Page 40 PICTURE DESCRIPTION QTY. MANUFACTURER (NOT SHOWN) LOGO PLATE TIC TAC TOE (UNASSEMBLED) 07-0010 STEERING WHEEL 07-0004 SAFETY HANDLE (2 HANDLES ARE IN ONE BAG) 07-0005 TELEPHONE 07-0014...
  • Page 41 PICTURE DESCRIPTION QTY. DINNER BELL 09-0001 LEMONADE STAND SIGN 07-0024 WINDOW 07-0013 ROCK WALL ROPE...
  • Page 42 PICTURE DESCRIPTION QTY. UMBRELLA 09-0013...
  • Page 43 STEP 1: CORNER POST LAYOUT 1: THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY. IF ANY MISTAKES ARE MADE HERE, YOU WILL NEED TO DIS-ASSEMBLE AND THE RE-ASSEMBLE TO MAKE YOUR CORRECTIONS. 2: LAY OUT EACH OF THE 4 X 4 X 86-1/8" CORNER POST RIGHT, 4 X 4 X 110" CORNER POST MIDDLE AND 4 X 4 X 110"...
  • Page 44 STEP 2: INSERTING T-NUTS INTO CORNER POSTS 1: USE A HAMMER TO SEAT THE T-NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW. 2: THE BARREL OF THE T-NUT SHOULD GO IN THE HOLE FIRST. HAMMER THE T-NUT UNTIL IT IS FLUSH/ALMOST FLUSH TO THE CORNER POSTS.
  • Page 45 STEP 3: ASSEMBLING THE RIGHT SIDE FRAME 1: LAY THE 2 X 6 X 47-1/4" BOTTOM SANDBOX BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS. THE HOLES IN THE SANDBOX BOARD MUST BE OFFSET DOWN. 2: USE 5/16 X 4-1/2"...
  • Page 46 STEP 4: ASSEMBLING THE LEFT SIDE FRAME 1: LAY THE LEFT SIDE CORNER POSTS ON THE GROUND IN THEIR PROPER ORIENTATION. 2: LAY THE 2 X 6 X 47-1/2" SANDBOX BOARD ON TOP OF THE LEFT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS.
  • Page 47 STEP 5: DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP. 1: WITH HELP, STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES. 2: FASTEN THE 2 X 4 X 70" DECK SUPPORTS TO THE HOLES AT 54-3/4" WITH 5/16 X 4-1/2" HEX BOLTS AND 5/16"...
  • Page 48 STEP 6: MIDDLE CORNER POST 1: PLACE THE 4 X 4 X 110" CORNER POST MIDDLE BETWEEN THE LEFT AND RIGHT SIDE FRAMES . 2: USE A 5/16 X 4-1/2" HEX BOLT AND A 5/16" WASHER THROUGH THE DECK SUPPORT AND POSTS HOLE INTO THE T-NUT TO ATTACH THEM.
  • Page 49 STEP 7: FRONT FRAME ASSEMBLY 1: PLACE THE 2 X 4 X 96" SANDBOX BOARD LEFT ON THE FRONT OF THE CORNER POSTS. THE CENTER HOLE IN THE SANDBOX BOARD LEFT SHOULD BE OFFSET UP. 2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE HOLES OF THE SANDBOX BOARD LEFT TO THE T-NUTS INSTALLED ON THE CORNER POSTS.
  • Page 50 STEP 8: REAR FRAME ASSEMBLY 1: PLACE THE 2 X4 X 96" SANDBOX BOARD RIGHT ON THE BOTTOM REAR OF THE CORNER POSTS. THE CENTER HOLE IN THE SANDBOX BOARD RIGHT MUST BE OFFSET UP. 2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE HOLES OF THE SANDBOX BOARD TO THE T-NUTS INSTALLED ON THE CORNER POSTS.
  • Page 51 STEP 9: LEVELING THE PLAY SET AND LAGS 1: INSTALL LAG SCREWS ONLY IN THE FOUR 2 X 6 BOARDS AT DECK HEIGHT AT THIS TIME. SQUARE EACH OF THESE FOUR BOARDS TO THE CORNER POSTS AND THEN INSTALL THE LAG SCREWS.
  • Page 52 STEP 10: BOTTOM BOARDS 1: PLACE THE 2 X 4 X 47-1/2" BOTTOM BOARDS ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP ON RIGHT AND LEFT SIDE OF THE SET, FASTEN TO THE CORNER POSTS WITH 5/16"...
  • Page 53 STEP 11: DECK SPACERS 1: PLACE THE 5/4 X 4 X 40-3/8" DECK SPACER AT ONE END OF THE FORT. CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2" WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW. NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER.
  • Page 54 STEP 12: CENTER DECK SUPPORT 1: FIND THE 2 X 4 X 70" CENTER DECK SUPPORT WITHOUT HOLES. 2: PLACE THE CENTER DECK SUPPORT UNDER THE CENTER OF THE DECK SPACERS (USE THE HOLE ON CENTER AS A GUIDE) AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE.
  • Page 55 STEP 13: DECK BOARDS 1: START WITH A 5/4 X 5 X 47-1/8" DECK BOARD AT ONE END OF THE FORT. CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM BOARD AND PLACE 5/4 X 5 X 40-3/8" DECK BOARD MIDDLE BETWEEN THE CORNER POST MIDDLE AND ATTACH THE DECK BOARDS WITH 2"...
  • Page 56 STEP 14: BOTTOM PANEL BOARD DOOR 1: FASTEN THE 2 X 4 X 47-1/4" BOTTOM PANEL BOARD DOOR (OFFSET DOWN) TO THE CORNER POSTS MIDDLE. USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE BOTTOM PANEL BOARD DOOR. 5/16"...
  • Page 57 STEP 15: WALL PANEL BOARDS 1: PLACE THE 2 X 4 X 36-1/2" WALL PANEL BOARDS UNDER OF THE 2 X 6 X 70" FRONT FACE BOARD AND 2 X 6 X 70" BACK FACE BOARD. FASTEN TO THE CORNER POSTS LEFT AND CORNER POSTS MIDDLE WITH 5/16"...
  • Page 58 STEP 16: ROCK WALL 1: FIND TWO 2 X 4 X 66" ROCK WALL SIDES. 2: POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY. 3: INSERT T-NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER. T-NUT DETAIL A SCALE 1 : 3...
  • Page 59 STEP 17: ROCK WALL 1: FIND ELEVEN 5/4 X 6 X 23-7/8" ROCK WALL BOARDS, AND ONE 5/4 X 6 X 23-7/8" BOTTOM ROCK WALL BOARD(1 HOLE). 2: STARTING FROM THE TOP, PLACE ONE ROCK WALL BOARD ON TOP OF THE ROCK WALL SIDES, FLUSH TO THE TOP OF THE ROCK WALL SIDES, AND ATTACH WITH TWO 2"...
  • Page 60 STEP 18: ROCK WALL 1: FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5/16 X 1-1/2" HEX BOLTS AND 5/16" WASHERS. 2: DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T-NUTS AT THIS TIME. 90 GREEN BRACKET 5/16"...
  • Page 61 STEP 19: ROCK WALL 1: FIND TEN ROCKS AND THIRTY 1-1/4" PAN HEAD SCREWS WITH WASHERS. 2: MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS. THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL. NOTE: THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL.
  • Page 62 STEP 20: ATTACHING THE ROCK WALL 1: PLACE THE ROCK WALL INTO POSITION CENTERED ON THE FRONT - LEFT CUT OUT AREA OF THE FORT AS SHOWN BELOW. THE GREEN BRACKETS SHOULD BE 3/4" ABOVE THE BOTTOM OF THE FRONT FACE BOARD. USING THE 90 GREEN BRACKETS AS A TEMPLATE; DRILL A 3/8” HOLE THROUGH THE FRONT FACE BOARD.
  • Page 63 STEP 21: LADDER 1: FIND TWO 2 X 4 X 66" LADDER SIDES. 2 X 4 X 66" LADDER SIDE 2: POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH OTHER AND ARE PARALLEL. 3: INSERT T-NUTS INTO THE OUTSIDE OF THE LADDER SIDES AND SET WITH A HAMMER.
  • Page 64 STEP 22: LADDER TO FORT 1: PLACE THE LADDER INTO POSITION CENTERED ON THE REAR - LEFT CUT OUT AREA OF THE FORT AS SHOWN BELOW. THE GREEN BRACKETS SHOULD BE 3/4" ABOVE THE BOTTOM OF THE BACK FACE BOARD. USING THE 90 GREEN BRACKETS AS A TEMPLATE; DRILL A 3/8" HOLE THROUGH THE FRONT FACE BOARD.
  • Page 65 STEP 23: ANGLE SUPPORTS 1: TWO 2 X 4 X 18" ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE RIGHT SIDE OF THE PLAY SET TO THE 2 X 6 PANEL BOARD. THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2: AT THE TOP USE 2-1/2"...
  • Page 66 STEP 24: ATTACHING PICNIC TABLE WALL BOARD 1: PLACE THREE 5/4 X 6 X 47-1/2" PICNIC TABLE WALL BOTTOM (WITH FOUR HOLES)ON TOP OF THE 2 X 6 BOTTOM SANDBOX BOARD ON THE RIGHT SIDE OF THE FORT. FASTEN TO THE CORNER POSTS RIGHT WITH #8 X 2"...
  • Page 67 STEP 25: PICNIC TABLE TOP BOARD 1: PLACE THE 5/4 X 6 X 47-3/8" PICNIC TABLE TOP BOARD (WITH NINE HOLES)HORIZONTALLY ON TOP OF THE 5/4 X 6 X 47-1/2" PICNIC TABLE WALL TOP. FASTEN TO THE 5/4 X 6 X 47-1/2" PICNIC TABLE WALL TOP WITH THREE #8 X 2"...
  • Page 68 STEP 26: PICNIC TABLE SUPPORT 1: PLACE THREE 2 X 5 X 6" PICNIC TABLE SUPPORTS AGAINST THE 5/4 X 6 X 47-3/8" PICNIC TABLE TOP BOARD AND THE 5/4 X 6 X 47-1/2" PICNIC TABLE WALL TOP. THE ANGLE SUPPORTS SHOULD BE CENTERED UNDER/BEHIND THE PRE-DRILLED HOLES .
  • Page 69 STEP 27: LEFT SIDE WALL BOARDS 1: FIND SIX 1 X 6 X 51-1/2" WALL PANEL BOARDS AND TWO 1 X 4 X 51-1/2" WALL PANEL BOARDS WITH PRE-DRILL HOLES. 2: PLACE WALL PANEL BOARDS ON THE LEFT SIDE OF THE FORT AGAINST THE TOP WALL PANEL BOARD AND SANDBOX BOARD AS SHOWN BELOW.
  • Page 70 STEP 28: ATTACHING WALL PANEL BRACE 1: PLACE THE 1 X 3 X 40" WALL PANEL BRACE AT CENTER OF THE WALL PANEL BOARDS. FASTEN WITH # 8 X 1-1/4" WOOD SCREWS. WALL BOARDS # 8 X 1-1/4" WOOD SCREW 1 X 3 X 40"...
  • Page 71 STEP 29: FRONT AND REAR WALL PANEL BOARD 1: FIND FOUR 1 X 5 X 51-1/2" WALL PANEL BOARDS, TWO 1 X 6 X 29-5/8" WALL PANEL BOARDS AND TWO 1 X 6 X 7" WALL PANEL BOARDS WITH PRE-DRILLED HOLES. 2: PLACE WALL BOARDS INSIDE THE REAR OF THE FORT AGAINST THE WALL PANEL BOARD AND SANDBOX BOARD RIGHT AS SHOWN BELOW.
  • Page 72 STEP 30: INSTALL WINDOWS 1: FIND TWO PLASTIC WINDOWS. PLACE EACH WINDOW ON THE FRONT AND REAR OF THE FORT IN THE OPENING WITH THE 1" WIDE SECTION OF THE WINDOW FRAME AT THE TOP. ATTACH EACH WINDOW WITH FOUR 1-1/4" WOOD SCREWS. WINDOW 1"...
  • Page 73 STEP 31: ATTACHING WALL PANEL BRACE 1: PLACE THE 1 X 3 X 29-1/2" WALL PANEL BRACE FLUSH WITH THE BOTTOM OF THE WINDOWS. FASTEN WITH # 8 X 1-1/4" WOOD SCREWS. 2: PLACE THE 1 X 3 X 18" WALL PANEL BRACE FLUSH WITH THE TOP OF THE WINDOWS. FASTEN WITH # 8 X 1-1/4"...
  • Page 74 STEP 32: RIGHT SIDE WALL PANEL BOARD 1: FIND FOUR 1 X 6 X 51-1/2" WALL PANEL BOARDS, TWO 1 X 6 X 7" WALL PANEL BOARD DOOR 1 AND TWO 1 X 6 X 6" WALL PANEL BOARD DOOR 2 WITH PRE-DRILLED HOLES. 2: PLACE WALL BOARD BETWEEN THE CORNER POST MIDDLE AGAINST THE WALL PANEL BOARD AND 2 X 4 X 47-1/4"...
  • Page 75 STEP 33: ATTACHING DOOR SUPPORTS 1: PLACE THE 1 X 3 X 10" DOOR SUPPORT CENTERED ON THE WALL PANEL BOARDS. FASTEN WITH #8 X 1-1/4" WOOD SCREWS. 2: PLACE THE 1 X 6 X 25" ARCH DOOR BOARD FLUSH WITH ARCH WALL PANEL BOARD DOOR. FASTEN WITH # 8 X 1-1/4"...
  • Page 76 STEP 34: PANEL SLATS 1: FIND THIRTEEN 5/4 X 6 X 28-1/2" PANEL SLATS 2: INSTALL THE PANEL SLATS AT EQUAL LENGTHS. SEE DETAIL BELOW FOR MEASUREMENTS. 3: ATTACH THE PANEL SLATS TO THE FORT WITH 2" WOOD SCREWS IN THE PRE-DRILLED HOLES. 5/4 X 6 X 28-1/2"...
  • Page 77 STEP 35: SWING BEAM PLATE 1: PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM MOUNT, LINING UP THE PILOT HOLES. 2: FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT USING 3-1/2" CARRIAGE BOLTS ON TOP, AND 3/8" LOCK NUTS WITH 3/8" WASHERS FROM UNDERNEATH, IN THE COUNTER-SUNK HOLES OF THE SWING BEAM MOUNT.
  • Page 78 STEP 36: IRON DUCTILE SWING HANGERS 1: LINE UP THE HOLES OF THE IRON DUCTILE SWING HANGERS WITH THE HOLES IN THE SWING BEAM. IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP; THE SWING HANGERS WILL BE ON THE BOTTOM. 2: FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7"...
  • Page 79 STEP 37: ATTACH SWING LEGS TO BRACKET 1: PLACE THE 4 X 4 X 108" SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET. 2: FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8"...
  • Page 80 STEP 38: REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP. 1: REST THE SWING BEAM ON TOP OF THE FORT RAILINGS. THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE.
  • Page 81 STEP 39: MOUNT SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM, AND 3/8" LOCK NUTS WITH 3/8" WASHERS FROM UNDERNEATH. 2: USE A 3/8 X 3-1/2"...
  • Page 82 STEP 40: MOUNT SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP. 1: HAVE ONE PERSON WALK THE SWING BEAM OUT TO THE END OF THE FORT FROM INSIDE THE FORT WHILE THE OTHER PERSON CARRIES IT BY THE LEGS. 2: LINE UP THE PILOT HOLE AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE.
  • Page 83 STEP 41: LEVEL SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL. LEVEL IMPORTANT NOTE: THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND (DOWN SLOPE).
  • Page 84 STEP 42: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 58" SWING LEG CROSS-MEMBER AGAINST THE SWING BEAM LEGS. 2: LEVEL CROSS-MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS-MEMBER HOLES. 3: USE 3/8 X 3-1/2" LAG SCREWS WITH 3/8" WASHERS TO SECURE THE CROSS-MEMBER TO THE SWING BEAM LEGS.
  • Page 85 STEP 43: ROOF SUPPORT ASSEMBLIES 1: LOCATE TWO 2 X 4 X 35-1/4" ROOF SUPPORT (LEFT), TWO 2 X 4 X 35-1/4" ROOF SUPPORT (RIGHT) AND TWO 5/4 X 6 X 10" ROOF PEAK SUPPORT PIECES. 2: FIND A FLAT SURFACE TO WORK ON. LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING DOWN.
  • Page 86 STEP 44: ROOF SUPPORTS 1: PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES AT THE CORNER POSTS LEFT AND CORNER POST MIDDLE 2: THE (TRIANGLE) ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE. 3: ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE POSTS WITH 5/16" X 4-1/2" HEX BOLTS WITH 5/16"...
  • Page 87 STEP 45: LOWER ROOF SUPPORTS 1: LOCATE TWO 2 X 4 X 25" VERTICAL ROOF SUPPORTS, A 2 X 4 X 36-5/8" LOWER ROOF SUPPORT RIGHT AND A 2 X 4 X 36-5/8" LOWER ROOF SUPPORT LEFT. 2: FIND A FLAT SURFACE TO WORK ON. LAY THE VERTICAL ROOF SUPPORT DOWN AND LOWER ROOF SUPPORT RIGHT ON THE FLAT SURFACE.
  • Page 88 STEP 46: LOWER ROOF SUPPORT ASSEMBLIES 1: PLACE THE LOWER ROOF SUPPORT RIGHT ASSEMBLY ON THE REAR OF THE FORT . THE TOP SHOULD BE 2" FROM THE TOP OF THE CORNER POST MIDDLE . 2: ATTACH LOWER ROOF SUPPORT RIGHT ASSEMBLY TO THE CORNER POST MIDDLE WITH A 5/16" X 3- 1/2"...
  • Page 89 STEP 47: LOWER ROOF SUPPORT ASSEMBLIES 1: LOCATE FOUR 2 X 4 X 30-1/8" LOWER ROOF SUPPORT, AND TWO 5/4 X 6 X 10" ROOF PEAK SUPPORT PIECES. 2: FIND A FLAT SURFACE TO WORK ON. LAY THE LOWER ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH TWO HOLES ON TOP.
  • Page 90 STEP 48: LOWER ROOF SUPPORTS 1: PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES INSIDE THE LOWER ROOF SUPPORTS. 2: THE (TRIANGLE) ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE. 3: ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER ROOF SUPPORT WITH A #8 X 2-1/2" WOOD SCREW ON TOP AND A #8 X 2" WOOD SCREW ON THE BOTTOM. LOWER ROOF SUPPORT LEFT #8 X 2-1/2"...
  • Page 91 STEP 49: LOWER ROOF STARTER 1: PLACE THE 1 X 4 X 38" GROOVE-ONLY LOWER ROOF STARTER BOARDS AT THE PEAK OF THE ROOF. THE HOLES IN THE ROOF STARTERS SHOULD BE CENTERED ON THE LOWER ROOF SUPPORTS. THE SMOOTH ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING.
  • Page 92 STEP 50: LOWER ROOF PEAK 1: PLACE THE 1 X 5 X 38" LOWER ROOF PEAK ON TOP OF THE LOWER ROOF STARTER BOARDS. 2: FASTEN THE LOWER ROOF PEAK TO THE LOWER ROOF STARTER BOARDS WITH #8 X 1-1/4" WOOD SCREWS.
  • Page 93 STEP 51: UPPER LEVEL ROOF 1: PLACE A 1 X 6 X 38" LOWER ROOF BOARD ON TOP OF THE LOWER ROOF SUPPORTS, FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER. EACH SIDE OF THE ROOF GETS FOUR ROOF BOARDS.
  • Page 94 STEP 52: UPPER ROOF STARTER 1: PLACE THE 1 X 4 X 36-5/8" GROOVE-ONLY UPPER ROOF STARTER BOARDS AT THE PEAK OF THE ROOF. THE HOLES IN THE UPPER ROOF STARTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS, AND THE SMOOTH ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING.
  • Page 95 STEP 53: UPPER ROOF PEAK 1: PLACE THE 1 X 5 X 36-5/8" UPPER ROOF PEAK ON TOP OF THE UPPER ROOF STARTER BOARDS. 2: FASTEN THE UPPER ROOF PEAK TO THE UPPER ROOF STARTER BOARDS WITH #8 X 1-1/4" WOOD SCREWS.
  • Page 96 STEP 54: UPPER ROOF BOARDS 1: PLACE A 1 X 6 X 36-5/8" UPPER ROOF BOARD ON TOP OF THE ROOF SUPPORTS, FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER. EACH SIDE OF THE ROOF GETS SIX ROOF BOARDS.
  • Page 97 STEP 55: LOWER SUN SUPPORT ASSEMBLY 1: CENTER A 2 X 6 X 16" SUN ON TOP OF A 5/4 X 4 X 38-1/2" LOWER SUN SUPPORT. THE BOTTOM OF THE SUN SHOULD BE 1" BELOW THE TOP OF THE LOWER ROOF SUN SUPPORT. 2 X 6 X 16"...
  • Page 98 STEP 56: LOWER SUN SUPPORT 1: PLACE THE ASSEMBLY MADE IN THE PREVIOUS STEP UNDERNEATH THE LOWER ROOF BOARDS ON THE INSIDE OF THE ROOF SUPPORTS. THE SUN SHOULD BE ON THE OUTSIDE. MAKE SURE THE ASSEMBLY IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP. 2: FASTEN THE LOWER SUN SUPPORT ASSEMBLY TO THE FORT WITH #8 X 2"...
  • Page 99 STEP 57: LOWER ROOF SUN RAYS 1: LOCATE SIX 5/4 X 2 X 9" LOWER ROOF RAY SUN AND ONE 5/4 X 2 X 15" LOWER ROOF RAY SUN . 2: PLACE THE 5/4 X 2 X 15" LOWER ROOF RAY SUN CENTERED OVER THE MIDDLE OF THE SUN ON THE INSIDE OF THE LOWER SUN SUPPORT ASSEMBLY.
  • Page 100 STEP 58: UNDER SUN SUPPORT 1: PLACE THE UNDER SUN SUPPORT UNDERNEATH THE ROOF SUPPORTS. MAKE SURE THE UNDER SUN SUPPORT IS LEVEL BEFORE PROCEEDING TO THE NEXT STEP. 2: FASTEN THE UNDER SUN SUPPORT TO THE ROOF SUPPORTS WITH 2" WOOD SCREWS ON THE BOTTOM AND 3"...
  • Page 101 STEP 59: UPPER SUN SUPPORT ASSEMBLY 1: CENTER A 2 X 6 X 16" SUN ON TOP OF A 5/4 X 3 X 42" UPPER SUN SUPPORT. THE BOTTOM OF THE SUN SHOULD BE 1" ABOVE THE BOTTOM OF THE UPPER SUN SUPPORT. 2 X 6 X 16"...
  • Page 102 STEP 60: UPPER SUN SUPPORT 1: PLACE THE ASSEMBLY MADE IN THE PREVIOUS STEP UNDERNEATH THE UPPER ROOF BOARDS ON THE INSIDE OF THE ROOF SUPPORTS. THE SUN SHOULD BE ON THE OUTSIDE. MAKE SURE THE ASSEMBLY IS LEVEL AND EVEN WITH UNDER SUN SUPPORT BEFORE PROCEEDING TO THE NEXT STEP.
  • Page 103 STEP 61: UPPER SUN RAYS 1: LOCATE SIX 5/4 X 2 X 10" UPPER SMALL RAYS AND ONE 5/4 X 2 X 16" UPPER LARGE RAY. 2: PLACE THE 5/4 X 2 X 16" UPPER LARGE RAY CENTERED OVER THE MIDDLE OF THE SUN ON THE INSIDE OF THE UPPER SUN SUPPORT ASSEMBLY.
  • Page 104 STEP 62: WALL PANEL BOARDS 1: PLACE THE 2 X 4 X 36-1/2" WALL PANEL BOARD AT THE TOP OF THE CORNER POST MIDDLE AND CORNER POST RIGHT ON THE FRONT OF THE FORT. MAKE THE WALL PANEL BOARD FLUSH WITH UPPER ROOF SUPPORT .
  • Page 105 STEP 63: FRONT UPPER WALL PANEL BOARD 1: FIND FOUR 1 X 5 X 25" UPPER WALL PANEL BOARDS , ONE 1 X 6 X 11-1/2" UPPER WALL PANEL BOARD AND ONE 1 X 4 X 11-1/2" UPPER WALL PANEL BOARD. 2: INSTALL THE UPPER WALL PANEL BOARDS AT THE DIMENSIONS SHOWN ON THE DIAGRAM.
  • Page 106 STEP 64: INSTALL FRONT WINDOW 1: FIND A PLASTIC WINDOW. PLACE THE WINDOW INTO THE FRONT OPENING WITH THE 1" WIDE SECTION OF THE WINDOW FRAME AT THE TOP. ATTACH WINDOW WITH FOUR 1-1/4" WOOD SCREWS. WINDOW 1" SECTION AT THE TOP...
  • Page 107 STEP 65: REAR UPPER WALL PANEL BOARD 1: FIND FOUR 1 X 5 X 25" UPPER WALL PANEL BOARD AND TWO 1 X 6 X 11-1/2" UPPER WALL PANEL BOARD. 2: INSTALL THE UPPER WALL PANEL BOARDS AT THE DIMENSIONS SHOWN ON THE DIAGRAM. 3: ATTACH THE UPPER WALL PANEL BOARDS TO THE REAR OF THE FORT WITH 1-3/4"...
  • Page 108 STEP 66: INSTALL REAR WINDOW 1: FIND PLASTIC WINDOW. PLACE THE WINDOW INTO THE REAR IN THE OPENING WITH THE 1" WIDE SECTION OF THE WINDOW FRAME AT THE TOP. ATTACH WINDOW WITH FOUR 1-1/4" WOOD SCREWS. WINDOW 1" SECTION AT TOP...
  • Page 109 STEP 67: INSTALLING THE ROCK WALL ROPE 1: TIE A KNOT AT ONE END OF THE 10' ROPE AND THREAD IT THROUGH THE BACK SIDE OF THE HOLE IN THE ROPE LADDER SUPPORT. 2: THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD. TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND.
  • Page 110 STEP 68: STEERING WHEEL 1: PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL. 2: USE THE HARDWARE INCLUDED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM. DO NOT OVER-TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL, OR IT WILL NOT TURN.
  • Page 111 STEP 69: TIC TAC TOE ASSEMBLY 1: LOCATE THE 5/4 X 3 X 17-1/2" TIC TAC TOE MOUNTS. DRILL A 1/8" HOLE IN EACH END OF THE MOUNT AS SHOWN BELOW. 2: FASTEN THE TIC TAC TOE MOUNTS TO THE GREEN TIC TAC TOE BRACKETS WITH THE SCREWS PROVIDED IN THE TIC TAC TOE BOX.
  • Page 112 STEP 70: MOUNTING TIC TAC TOE PANEL 1: PLACE THE TIC TAC TOE PANEL ASSEMBLY FROM THE PREVIOUS STEP ONTO THE SWING BEAM WALL. THE LOWER TIC TAC TOE MOUNT BOARD SHOULD BE 4" ABOVE THE DECK. 2: ATTACH EACH TIC TAC TOE MOUNT TO THE PANEL SLATS WITH #8 X 1-3/4 WOOD SCREWS. #8 X 1-3/4"...
  • Page 113 STEP 71: MOUNTING THE TELESCOPE 1: WITH THE 1-1/4" WOOD SCREWS PROVIDED IN THE TELESCOPE BAG, FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE. 2: PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET. 3: FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1-1/4"...
  • Page 114 STEP 72: FLAG KIT 1: PLACE A FLAG ON THE CORNER POST AND VERTICAL LOWER ROOF SUPPORT AT THE FRONT OF THE FORT. 2: ATTACH THE BASE OF THE FLAG WITH THE 1/2" PHILLIPS HEAD SCREWS PROVIDED. **DO NOT OVER-TIGHTEN** 1/2"...
  • Page 115 STEP 73: PLASTIC SUN 1: PLACE THE PLASTIC SUN ON TOP OF THE WOOD SUN ON THE RIGHT SIDE AND SECURE USING #8 X 1-1/4" WOOD SCREWS. NOTE: PLASTIC SUN IS ONLY INSTALLED ON THE FRONT WOOD SUN. PLASTIC SUN...
  • Page 116 STEP 74: MOUNTING THE SLIDE 1: PLACE THE SLIDE IN THE OPENING AT THE FRONT RIGHT OF THE FORT. LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK. 2: PREDRILL 1/8" HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS. 3: ATTACH THE SLIDE TO THE DECK BOARDS WITH #14 X 1-1/4"...
  • Page 117 STEP 75: SAFETY HANDLES 1: LOCATE THE SAFETY HANDLE BAG. PLACE A SAFETY HANDLE ON THE CORNER POST LEFT AND CORNER POST MIDDLE. ADJUST THE HEIGHT TO SUIT THE NEEDS OF YOUR CHILD. 2: USE THE HARDWARE INCLUDED WITH THE SAFETY HANDLES TO ATTACH EACH HANDLE TO THE CORNER POST LEFT OR CORNER POST MIDDLE.
  • Page 118 STEP 76: INSTALL PICNIC TABLE 1: LOCATE FOUR 2 X 4 X 18-1/2" PICNIC TABLE LEGS AND TWO 2 X 4 X 11" PICNIC TABLE SEAT SUPPORTS. 2: FIND A FLAT SURFACE TO WORK ON. LAY TWO 2 X 4 X 18-1/2" PICNIC TABLE LEG DOWN ON THE FLAT SURFACE WITH THE PRE-DRILL HOHES FACING DOWN.
  • Page 119 STEP 77: INSTALL PICNIC TABLE 1: LOCATE TWO 5/4 X 6 X 14" PICNIC TABLE LEG BRACES. 2: PLACE A 5/4 X 6 X 14" PICNIC TABLE LEG BRACE ON TOP OF THE TWO 2 X 4 X 18-1/2" PICNIC TABLE LEGS AS SHOWN.
  • Page 120 STEP 78: INSTALL PICNIC TABLE 1: LOCATE TWO 5/4 X 6 X 50" PICNIC TABLE SEAT. 2: PLACE A 5/4 X 6 X 50" PICNIC TABLE SEAT ON TOP OF THE TWO PICNIC TABLE LEGS YOU JUST ASSEMBLED AS SHOWN. THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW. 3: USE #8 X 2"...
  • Page 121 STEP 79: INSTALL PICNIC TABLE 1: LOCATE TWO 2 X 4 X 15" PICNIC TABLE SEAT ANGLE SUPPORT. 2: PLACE A 2 X 4 X 15" PICNIC TABLE SEAT ANGLE SUPPORT UNDER THE 5/4 X 6 X 50" PICNIC TABLE SEAT AS SHOWN BELOW. 3: USE TWO 2-1/2"...
  • Page 122 STEP 80: INSTALL PICNIC TABLE 1: LOCATE A 2 X 4 X 17-1/2" PICNIC TABLE UMBELLA SUPPORT. 2: PLACE A 2 X 4 X 17-1/2" PICNIC TABLE UMBELLA SUPPORT UNDER THE 5/4 X 6 X 50" PICNIC TABLE SEAT AS SHOWN BELOW. 3: USE #8 X 2"...
  • Page 123 STEP 81: INSTALL PICNIC TABLE 1: PLACE THE PICNIC TABLE ASSEMBLY BETWEEN OF THE SANDBOX LEFT AND SANDBOX RIGHT AS SHOWN BELOW. 2: USE #8 X 2-1/2" WOOD SCREWS TO ATTACH THE PICNIC TABLE ASSEMBLY TO THE SANDBOX BOARDS AS SHOWN BELOW. PICNIC TABLE ASSEMBLY PICNIC TABLE UMBELLA...
  • Page 124 STEP 82: DINNER BELL 1: PLACE THE BASE OF THE DINNER BELL ON THE CORNER POST RIGHT RIGHT ON THE FRONT OF THE FORT AND ATTACH WITH PROVIDED SCREWS. 2: ASSEMBLE THE BELL AND TIGHTEN TO THE BASE WITH THE PROVIDED NUT. CORNER POST RIGHT DINNER BELL...
  • Page 125 STEP 83: PHONE 1: PLACE THE PHONE BASE ON THE SIDE OF CORNER POST RIGHT REAR . 2: PLACE THE BLACK RUBBER WASHER OVER THE END OF THE 1" LONG PHILLIPS HEAD SCREW. INSERT THE SCREW INTO THE HOLE IN THE PHONE BASE AND SCREW IT INTO THE CORNER POST RIGHT.
  • Page 126 STEP 84: INSTALL LEMONADE STAND SIGN 1: PLACE THE LEMONADE STAND AT THE CENTER OF THE 2 X 6 X 47-1/2" PANEL BOARD. 2: SCREW THE HOOKS UNDERNEATH OF THE PANEL BOARD AS SHOWN BELOW. THEN PUT THE CHAIN THROUGH THE HOLE OF LEMONADE STAND PLATE.
  • Page 127 STEP 85: UMBRELLA 1: PLACE THE LOWER SECTION OF THE UMBRELLA WITH THE POINTED END THROUGH THE HOLE IN THE PICNIC TABLE UMBRELLA SUPPORT. PLACE A BLOCK OF WOOD ON TOP OF THE LOWER SECTION AND HAMMER IT INTO THE GROUND 3 TO 4 INCHES. 2: RELEASE THE CATCH ON THE LOWER UMBRELLA SECTION.
  • Page 128 STEP 86: GROUND STAKES AND NAME PLATE 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. 2: ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A #8 X 2" WOOD SCREW PROVIDED WITH THE GROUND STAKE.
  • Page 129 STEP 87: HANGING THE SWINGS 1: START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM. 2: ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP. 3: ADJUST HEIGHT AS NEEDED. IRON DUCTILE SPRING CLIP SWING CHAIN...

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