Gorilla Playsets Blue Ridge Mountaineer Assembly Manual
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Gorilla Playsets Blue Ridge Mountaineer Assembly Manual

For children ages 3 to 11
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Mountaineer
Blue Ridge
ASSEMBLY MANUAL
©
Copyright
2010 Gorilla Playsets
All Rights Reserved
Gorilla Playsets
190 Etowah Industrial Court
Canton, GA 30114
(800) 882-0272
10/FEB/2010 – Version 1.5.1

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Summary of Contents for Gorilla Playsets Blue Ridge Mountaineer

  • Page 1 Mountaineer Blue Ridge ASSEMBLY MANUAL © Copyright 2010 Gorilla Playsets All Rights Reserved Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114 (800) 882-0272 10/FEB/2010 – Version 1.5.1...
  • Page 2 IMPORTANT – PLEASE READ As fresh lumber acclimates to its new environment, the natural tendencies of the tree can show itself in the form of checks, or “cracks” in the lumber. In almost all cases this is normal and it will not affect the structural integrity of your play set.
  • Page 3 RETAILER DIRECT. THE RETAILER DOES NOT STOCK COMPONENTS. PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. CONTACT INFO: Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114 Tel. (800) 882-0272 Fax.
  • Page 4 Blue Ridge M ount a ine e r TABLE OF CONTENTS Warranty and Safety Guidelines………………………….……………………….pg 4-11 Kit Contents and Tool List…………..……………………….……………………pg 11-29 Framing the play set...………………………………………...……………..…...steps 1-7 Constructing deck and upper panel boards………………..……………..…..steps 8-10 Constructing rock wall and securing to fort…………………………..…..steps 11-15 Constructing and attaching ladder..….……..………….…………………….steps 16-17 Installing panel slats and Tic-Tac-Toe Panel..…..………..…………...…………step 18 Assembling Swing……………………………..………..…..………..…..steps 19-26...
  • Page 5 Quality Lumber At Gorilla Playsets, we use only the finest, hand selected lumber available. You can be assured that our lumber is strong, durable, and conforms to the national standards for use in children’s play equipment.
  • Page 6 Limited Manufacturers Warranty ® Gorilla Playsets (“Gorilla”) warrants its play sets to be free from defects in workmanship and materials, under normal use and conditions at its original installation, for 10 years for structural wood components and for one year for all other components (e.g., hardware, plastics, tarps, rope ladder, etc.).
  • Page 7 WEI GHT LI MI TS FOR GORI LLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEI GHT • SWI NG BELTS: 175 LBS. • GLI DER SWI NGS: 70 LBS. PER CHI LD • TRAPEZE: 125 LBS. • FULL BUCKET SWI NG: 50 LBS. •...
  • Page 8 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 9 Safety and Maintenance Tips for Your New Play Set: ( continued) Playgrounds should be inspected on a regular basis. I f any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections •...
  • Page 10 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) Handbook for Public Playground Safety offers from its . The guide can be downloaded in full at www.cpsc.gov/ cpscpub/ pubs/ 325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 11 LEVELI NG YOUR FORT DURI NG ASSEMBLY • Complete the steps which will be the basic frame of the fort { i.e. four corner posts with base (sand box boards) and deck supports} • Position in the most level area chosen for the play set, keeping in mind the location and size of the swing beam, ladder, slides, etc.
  • Page 12 Blue Ridge Mountaineer KIT CONTENTS COMPONENTS Description Check List (Swings, Slides, Accessories) Swingbelts w/ Chains __________ Rope Climber __________ 10’ Extreme Wave Slide __________ Rad Ride Slide __________ The Mountaineer Assembly Manual __________ Rockwall Grips (assorted colors) __________ Trapeze Swing w/Chains...
  • Page 13 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 23’ LADDER ROPE LADDER SWING BELTS (2) 13’ TRAPEZE ARM (1) RAD RIDE 10’ WAVE ROCK WALL SLIDE Playset height: 11 ’...
  • Page 14 Helpful Installation Hints • Depending on your experience, assembly of Gorilla Playsets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly.
  • Page 15 T his pa ge is a list of de finit ions a nd e x pla na t ions use d t hroughout our inst ruc t ions t o a id you in t he a sse m bly of your pla y se t . Offset Holes Throughout the installation procedures we will refer to parts with offset holes.
  • Page 16 Common installation practice I nstalling T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut I nsert the barrel of the T-nut into the predrilled hole.

  • Page 17: Table Of Contents

    # 8 X 1-1/ 2" WO O D SC REW Q TY: 140 # 8 X 2" WO O D SC REW Q TY: 196 # 8 X 2-1/ 2" WO O D SC REW # 14 X 1-1/ 4" Q TY: 135 PA N HEA D SC REW Q TY: 8...
  • Page 18 5/ 16 X 3-1/ 2" 3/ 8 X 3-1/ 2" HEX LA G SC REW HEX LA G SC REW Q TY: 34 Q TY: 12 # 2 SQ UA RE DRILL BIT Q TY: 1 PLA STIC 3/ 8 x 9" 3/ 8 x 3-1/ 2"...

  • Page 19: Q Ty

    PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 21 " BO TTO M PA NEL BO A RD 2 X 4 X 15" PIC NIC TA BLE SUPPO RT 2 X 4 X 23" PIC NIC TA BLE BENC H SUPPO RT 2 X 4 X 30"...

  • Page 20: Q Ty

    PIC TURE DESC RIPTIO N Q TY. 2 X 4 X 58" SWING BEA M C RO SS MEMBER 2 X 4 X 66" RO C K WA LL SIDE 2 X 4 X 70" C ENTER DEC K SUPPO RT 2 X 4 X 70"...

  • Page 21: Q Ty

    PIC TURE DESC RIPTIO N Q TY. 2 X 6 X 47 " END PA NEL/ SA NDBO X BO A RD 2 X 6 X 70" BO TTO M PA NEL/ SA NDBO X BO A RD 2 X 6 X 70" FRO NT FA C E BO A RD 2 X 6 X 70"...

  • Page 22: Q Ty

    PIC TURE DESC RIPTIO N Q TY. X 28 " PA NEL SLA T X 33" PA NEL SLA T X 42" SUN SUPPO RT X 40 " DEC K SPA C ER X 22 " DEC K SPA C ER X 14 "...

  • Page 23: Q Ty

    PIC TURE DESC RIPTIO N Q TY. X 10" RO O F PEA K SUPPO RT X 6 X 51" PIC NIC TA BLE SEA T A ND TO P 1 X 4 X 47 " TO NG UE O NLY RO O F FINISHER 1 X 4 X 47 "...

  • Page 24: Q Ty

    PIC TURE DESC RIPTIO N Q TY. 2 X 6 X 21 " END PA NEL BO A RD 4 X 4 X 96" PLA STIC C O A TED C O RNER PO ST 4 X 4 X 108" PLA STIC C O A TED SWING LEG 4 X 6 X 120"...

  • Page 25: Q Ty

    PIC TURE DESC RIPTIO N Q TY. RA D RIDE 5 RO PE LA DDER A SSEMBLY SW ING S W / C HA INS TRA PEZE BA R W / C HA INS...

  • Page 26: Q Ty

    PIC TURE DESC RIPTIO N Q TY. SW ING PLA TE C LIMBING RO C KS A -FRA ME SW ING BRA C KET HA RDW A RE BO X NO T SHO W N EA . INSTRUC TIO NS...

  • Page 27: Q Ty

    PIC TURE DESC RIPTIO N Q TY. IRO N DUC TILE SW ING HA NG ERS TIC -TA C -TO E A SSEMBLY 10' RO PE...

  • Page 28: Q Ty

    PIC TURE DESC RIPTIO N Q TY. G REEN BRA C KET SPRING C LA MP SA FETY HA NDLE (PA IR) FLA G KIT...

  • Page 29: Q Ty

    PIC TURE DESC RIPTIO N Q TY. 10' EXTREME W A VE SLIDE TELESC O PE UNA SSEMBLED C HIMNEY UNA SSEMBLED DO RMER...
  • Page 30 STEP 1: A TTA C HING T-NUTS TO THE C O RNER PO STS 1: THIS STEP IS C RITIC A L TO BUILDING THE FO RT PRO PERLY. IF A NY M ISTA KES A RE M A DE HERE, YO U W ILL NEED TO DIS-A SSEM BLE A ND THEN RE-A SSEM BLE TO M A KE YO UR C O RREC TIO NS.
  • Page 31 STEP 2: A SSEM BLING THE RIG HT SIDE FRA M E 1: LA Y THE 2 X 6 X 78" RO PE LA DDER RUNNER O N TO P O F THE RIG HT SIDE C O RNER PO STS A T THE BO TTO M O F THE C O RNER PO STS.

  • Page 32: 3/ 8" Wa Sher

    STEP 3: A SSEMBLING THE LEFT SIDE FRA ME 1: LA Y THE 2 X 6 X 47-1/ 2" SA NDBO X BO A RD O N TO P O F THE LEFT SIDE C O RNER PO STS A T THE BO TTO M O F THE C O RNER PO STS.

  • Page 33: 5/ 16" Wa Sher

    STEP 4: DEC K SUPPO RTS YO U W ILL NEED A N EXTRA PERSO N FO R THIS STEP. 1: W ITH HELP, STA ND UP THE LEFT A ND RIG HT SIDE A SSEM BLIES. 2: FA STEN THE 2 X 4 X 70" DEC K SUPPO RTS TO THE HO LES A T 54-3/ 4" W ITH 5/ 16 X 4-1/ 2" HEX BO LTS A ND 5/ 16" W A SHERS FRO M THE INSIDE O F THE FO RT 5/ 16"...
  • Page 34 STEP 5: FRO NT FRA M E A SSEM BLY 1: PLA C E THE 2 X 6 X 70" SA NDBO X BO A RD O N THE FRO NT O F THE C O RNER PO STS. THE O FFSET HO LES IN THE SA NDBO X BO A RD SHO ULD FA C E UP.
  • Page 35 STEP 6: REA R FRA ME A SSEMBLY 1: PLA C E THE 2 X 6 X 70" SA NDBO X BO A RD O N THE REA R O F THE C O RNER PO STS. THE O FFSET HO LES IN THE SA NDBO X BO A RD MUST FA C E UP.
  • Page 36 STEP 7: BO TTO M PA NEL BO A RDS 1: PLA C E THE 2 X 4 X 47-1/ 2" PA NEL BO A RD O N TO P O F THE 2 X 6 PA NEL BO A RD W ITH O FFSET HO LES UP A ND FA STEN TO THE C O RNER PO STS W ITH 5/ 16 X 3-1/ 2"...
  • Page 37 STEP 8: DEC K SPA C ERS THE FO LLO W ING STEP IS REC O M M ENDED TO PREVENT PO SSIBLE SPLITS IN THE W O O D 1: PRE-DRILL THE ENDS O F THE 5/ 4 X 3-3/ 8 X 40-1/ 2" DEC K SPA C ER TO PREVENT INSTA LLA TIO N DA M A G E. PRE-DRILL BO TH ENDS W ITH A 1/ 8"...
  • Page 38 STEP 9: END W A LL SLIDE M O UNT PO ST 1: FIND THE 4 X 4 X 40" END W A LL SLIDE M O UNT PO ST. 2: M EA SURE 26" INC HES FRO M THE FRO NT O F THE FRO NT C O RNER PO ST A ND M A RK THE M EA SUREM ENT O N THE INSIDE O F THE 2 X 4 X 78"...
  • Page 39 STEP 10: DEC K BO A RDS THE FO LLO W ING STEP IS REC O M M ENDED TO PREVENT PO SSIBLE SPLITS IN THE W O O D 1: PRE-DRILL THE ENDS O F THE DEC K BO A RDS TO PREVENT INSTA LLA TIO N DA M A G E. PRE-DRILL BO TH ENDS W ITH A 1/ 8"...
  • Page 40 STEP 11: RO C K W A LL 1: FIND TW O 2 X 4 X 66" RO C K W A LL SIDES. 2: PO SITIO N THE RO C K W A LL SIDES SO THA T THE HO LES IN THE BO A RDS A RE BO TH FA C ING THE SA M E W A Y. 3: INSERT T-NUTS INTO THE INSIDE O F THE RO C K W A LL SIDES A ND SET W ITH A HA M M ER.
  • Page 41 STEP 12: RO C K W A LL 1: FIND ELEVEN 5/ 4 X 6 X 23-7/ 8" RO C K W A LL BO A RDS, A ND O NE 5/ 4 X 6 X 23-7/ 8" BO TTO M RO C K W A LL BO A RD(1 HO LE).
  • Page 42 STEP 13: RO C K W A LL 1: FA STEN THE 90 G REEN BRA C KET TO THE RO C K W A LL SIDES W ITH 5/ 16 X 1-1/ 2" HEX BO LTS A ND 5/ 16" W A SHERS. 2: DO NO T FULLY TIG HTEN THE HEX BO LTS INTO THE T-NUTS A T THIS TIM E.
  • Page 43 STEP 14: RO C K W A LL 1: FIND TEN RO C KS A ND THIRTY 1-1/ 4" PA N HEA D SC REW S A ND W A SHERS. 2: M O UNT THE RO C KS IN A STA G G ERED M A NNER O N THE RO C K W A LL BO A RDS. THREE PA N HEA D SC REW S W ITH W A SHERS W ILL SEC URE EA C H RO C K TO THE W A LL.
  • Page 44 STEP 15: A TTA C HING THE RO C K W A LL 1: PLA C E THE RO C K W A LL INTO PO SITIO N O N THE FO RT A S SHO W N BELO W . USING THE 90 BRA C KETS A S A TEM PLA TE;...
  • Page 45 STEP 16: LA DDER 2 X 4 X 66" 1: FIND TW O 2 X 4 X 66" LA DDER SIDES. LA DDER SIDE 2: PO SITIO N THE LA DDER SIDES SO THA T THE SLO TS IN THE BO A RDS A RE FA C ING EA C H T-NUT O THER A ND A RE PA RA LLEL.
  • Page 46 STEP 17: LA DDER TO FO RT 1: PLA C E THE LA DDER INTO PO SITIO N O N THE FO RT A S SHO W N BELO W . USING THE LA DDER BRA C KETS A S A TEM PLA TE, DRILL A 3/ 8”...
  • Page 47 STEP 18: PA NEL SLA TS/ TIC TA C TO E PA NEL 1: FIND TW ENTY-O NE 5/ 4 X 2-5/ 8 X 28-1/ 2" PA NEL SLA TS. 2: PRE-DRILL THE SLA TS 1" FRO M EA C H END O N C ENTER W ITH A 1/ 8" DRILL BIT. 3: INSTA LL THE PA NEL SLA TS A T EQ UA L LENG THS.
  • Page 48 STEP 19: SW ING BEA M PLA TE 1: PLA C E THE SW ING BEA M PLA TE O N TO P O F THE SW ING BEA M SUPPO RT, LINING UP THE PILO T HO LES. 2: FA STEN THE SW ING BEA M PLA TE TO THE SW ING BEA M SUPPO RT USING 3-1/ 2" C A RRIA G E BO LTS W ITH 1/ 2" W A SHERS O N TO P, A ND 3/ 8"...
  • Page 49 STEP 20: IRO N DUC TILES 1: LINE UP THE HO LES O F THE IRO N DUC TILES WITH THE HO LES IN THE SWING BEA M. 2: FA STEN THE SWING HA NG ER TO THE SWING BEA M USING 7" C A RRIA G E BO LTS WITH TO RQ UE WA SHERS, A ND 3/ 8" WA SHERS WITH 3/ 8"...
  • Page 50 STEP 21: A TTA C H SW ING LEG S TO BRA C KET 1: PLA C E THE 4 X 4 X 108" SW ING LEG S FLUSH TO THE TO P O F THE SW ING LEG BRA C KET. 2: FA STEN THE SW ING LEG S TO THE SW ING LEG BRA C KET W ITH 3/ 8 X 3-1/ 2"...
  • Page 51 STEP 22: REST SW ING BEA M O N FO RT *TW O PEO PLE A RE REQ UIRED FO R THIS STEP 1: LA Y THE SW ING BEA M A C RO SS THE FO RT A ND PO SITIO N THE LEG S UNDERNEA TH THE END O F THE BEA M. 2: LINE UP THE PRE-DRILLED HO LES A ND REST THE SW ING BEA M O N TO P O F THE SW ING BEA M SUPPO RT PLA TE A ND SW ING LEG S.
  • Page 52 STEP 23: MO UNT SWING BEA M TO SWING BEA M LEG S 1: FA STEN THE SWING BEA M TO THE SWING BEA M BRA C KET USING 7" C A RRIA G E BO LTS W ITH TO RQ UE W A SHERS O N TO P O F THE SW ING BEA M, A ND 3/ 8"...
  • Page 53 STEP 24: MO UNT SWING BEA M O N FO RT *A N EXTRA PERSO N IS REQ UIRED FO R THIS STEP 1: A FTER THE LEG S A RE A TTA C HED, HA VE O NE PERSO N O N THE G RO UND PIC K UP THE SW ING BEA M BY THE LEG S, A ND A NO THER PERSO N PIC K UP THE SW ING BEA M FRO M INSIDE THE FO RT A ND W A LK O UT THE SW ING BEA M.
  • Page 54 STEP 25: LEVEL SWING BEA M 1: PLA C E A LEVEL O N TO P O F THE SWING BEA M A ND A DJUST THE BEA M LEG S IN O R O UT A S NEEDED TO MA KE THE SWING BEA M LEVEL.
  • Page 55 STEP 26: SW ING LEG C RO SS-M EM BER 1: PO SITIO N THE 2 X 4 X 58" SW ING LEG C RO SS-M EM BER A G A INST THE SW ING BEA M LEG S. 2: LEVEL C RO SS-M EM BER A ND M A RK THE LO C A TIO N O F THE SEC URING HO LES INSIDE THE C RO SS-M EM BER HO LES. 3: USE 3/ 8 X 3-1/ 2"...
  • Page 56 STEP 27: RO O F SUPPO RTS 1: W ITH O FFSET HO LES DO W N, A TTA C H THE 2 X 4 X 51" RO O F SUPPO RTS TO THE FO RT W ITH 5/ 16 X 4-1/ 2" HEX BO LTS. THE RO O F SUPPO RTS SHO ULD M EET IN THE M IDDLE TO FO RM A RIG HT A NG LE.
  • Page 57 STEP 28: RO O F PEA K SUPPO RT 1: PRE-DRILL HO LES IN THE 5/ 4 X 10" RO O F PEA K SUPPO RT TO THE PA TTERN SHO W N BELO W . 5/ 4 X 10" RO O F PEA K SUPPO RT 2: PLA C E THE 5/ 4 X 10"...
  • Page 58 STEP 29: RO O F 1: PLA C E THE 1 X 4 X 47-1/ 2" G RO O VE-O NLY RO O F STA RTER BO A RDS A T THE PEA K O F THE RO O F. THE HO LES IN THE RO O F STA RTERS SHO ULD BE C ENTERED O N THE RO O F SUPPO RTS, A ND THE SMO O TH ENDS O F THE RO O F STA RTERS SHO ULD BE PLA C ED A S C LO SE TO EA C H O THER A S PO SSIBLE W ITHO UT THE BO A RDS O VERLA PPING .
  • Page 59 STEP 30: RO O F 1: PLA C E THE 47-1/ 2" RO O F PEA K O N TO P O F THE RO O F STA RTER BO A RDS. 2: FA STEN THE RO O F PEA K TO THE RO O F STA RTER BO A RDS W ITH 1-1/ 2" W O O D SC REW S. 47-1/ 2"...
  • Page 60 STEP 31: RO O F 1: PLA C E THE 1 X 6 X 47-1/ 2" RO O F BO A RDS O N TO P O F THE RO O F SUPPO RTS, FITTING THE TO NG UE END INTO THE G RO O VE END O F THE RO O F STA RTERS.
  • Page 61 STEP 32: SUNBURST 1: PRE-DRILL HO LES IN THE 2 X 6 X 16" SUN TO THE PA TTERN SHO W N BELO W . 2 X 6 X 16" 4" 4" 2: PLA C E THE 2 X 6 X 16" SUN C ENTERED A G A INST THE 5/ 4 X 2-5/ 8 X 42" SUN SUPPO RT. FA STEN THE SUN TO THE SUN SUPPO RT W ITH 2"...
  • Page 62 STEP 33: SUNBURST 1: PLA C E THE A SSEM BLY M A DE IN THE PREVIO US STEP A G A INST THE A NG LED RO O F SUPPO RTS, W ITH THE ENDS O F THE SUN SUPPO RT FLUSH TO THE SIDES O F THE A NG LED RO O F SUPPO RTS. M A KE SURE THA T THE BO A RD IS LEVEL BEFO RE PRO C EEDING TO THE NEXT STEP.
  • Page 63 STEP 34: SUNBURST 1: PREDRILL HO LES IN A LL RA YS W ITH A 1/ 8" DRILL BIT A T 3/ 4" O N C ENTER. 2: C ENTER THE 5/ 4 X 2 X 16" LA RG E RA Y O NTO THE HA LF SUN A ND THE RO O F SUPPO RT BO A RDS A ND FA STEN W ITH TW O 1-1/ 2"...
  • Page 64 STEP 35: HA NG ING THE SW ING S 1: STA RT BY A TTA C HING O NE SPRING C LIP TO EA C H IRO N DUC TILE O N THE SW ING BEA M. 2: A TTA C H O NE C HA IN PER A C C ESSO RY TO EA C H SPRING C LIP. 3: A DJUST HEIG HT A S NEEDED SPRING C LIP SW ING C HA IN...
  • Page 65 STEP 36: SA FETY BO A RD 1: M EA SURE 24" FRO M THE BO TTO M O F THE C O RNER PO STS O N THE LEFT SIDE O F THE FO RT. M A RK THESE PO SITIO NS O N THE O UTSIDE O F THE C O RNER PO STS.
  • Page 66 STEP 37: PIC NIC TA BLE 1: PLA C E THE 2 X 4 X 15" PIC NIC TA BLE SUPPO RT O N TO P O F THE 2 X 4 X 30" PIC NIC TA BLE VERTIC A L SUPPO RT A ND PO SITIO N THE BO A RDS A T A RIG HT A NG LE.
  • Page 67 STEP 38: PIC NIC TA BLE 1: M EA SURE 18” FRO M THE G RO UND UP A ND M A RK THIS PO INT O N THE C O RNERPO ST. 2: A TTA C H THE SEA T SUPPO RT TO THE O UTSIDE O F THE C O RNER PO ST SO THA T THE TO P IS A T 18” FRO M THE G RO UND.
  • Page 68 STEP 39: PIC NIC TA BLE 1: A TTA C H THE PIC NIC TA BLE SEA T O N THE SEA T SUPPO RTS W ITH TW O 2” W O O D SC REW S IN EA C H END. 2: A TTA C H THE PIC NIC TA BLE TO PS TO THE TA BLE SUPPO RTS W ITH TW O 2”...
  • Page 69 STEP 40: RO PE LA DDER A SSEM BLY 1: DRILL THREE 1/ 8" PILO T HO LES 2" DEEP INTO THE BO TTO M O F THE RO PE LA DDER SUPPO RT (SEE DIM ENSIO NS BELO W ). 2: PLA C E THE EYEBO LT LA G S INTO THE HO LES A T THE BO TTO M O F THE RO PE LA DDER SUPPO RT A ND TIG HTEN.
  • Page 70 STEP 41: RO PE LA DDER A SSEM BLY 1: PLA C E THE HO O KS O N THE END O F THE RO PE LA DDER A SSEM BLY THRO UG H THE EYE O F THE EYBO LT LA G . 2: THREA D THE BO TTO M O F THE RO PE LA DDER THRO UG H THE HO LES IN THE RO PE LA DDER RUNNER A ND TIE A SEC URE KNO T.
  • Page 71 STEP 42: RA D RIDE 5 A SSEM BLE THE RA D RIDE 5 A ND A TTA C H TO THE STRUC TURE. SEE INSTRUC TIO NS ENC LO SED IN THE RA D RIDE BO X.
  • Page 72 STEP 43: C HIM NEY A ND DO RM ERS A SSEM BLE A ND INSTA LL THE C HIM NEY A ND DO RM ERS.
  • Page 73 STEP 44: A NG LE SUPPO RTS 1: THE FO UR 2 X 4 X 13" A NG LE SUPPO RTS A RE M O UNTED UNDER THE DEC K O N THE FRO NT A ND BA C K O F THE FO RT. 2: USE TW O 2-1/ 2"...
  • Page 74 STEP 45: W A VE SLIDE 1: PLA C E THE SLIDE IN THE O PENING A T THE FRO NT O F THE FO RT. LA Y THE SLIDE O N THE DEC K W ITH THE LIP EXTENDING O NTO THE DEC K. 2: THE FLA RED END O F THE SLIDE W ILL REST O N THE BO TTO M PA NEL BO A RD.
  • Page 75 STEP 46: INSTA LLING THE RO C K W A LL RO PE 1: DRILL A 7/ 8" HO LE THRO UG H THE END PA NEL BO A RD (A BO VE THE RO C K W A LL) FO R THE C LIM BING RO PE.
  • Page 76 STEP 47: SA FETY HA NDLES 1: PLA C E THE SA FETY HA NDLES O N THE UNIT A S SHO W N BELO W A ND A TTA C H W ITH THE PRO VIDED HA RDW A RE.
  • Page 77 STEP 48: TELESC O PE 1: W ITH THE 1-1/ 4" W O O D SC REW S PRO VIDED IN THE TELESC O PE BA G , FA STEN O NE O F THE C IRC LE TELESC O PE BRA C KETS O NTO THE SW ING BEA M M O UNT, BETW EEN THE SW ING BEA M A ND THE C O RNER PO ST.
  • Page 78 STEP 49: FLA G KITS 1: PLA C E THE FLA G KIT IN THE DESIRED LO C A TIO N O N THE FO RT A ND A TTA C H WITH THE HA RDWA RE PRO VIDED. THE REC O MMENDED LO C A TIO N IS O N THE C O RNER PO STS A T THE FRO NT O F THE FO RT.
  • Page 79 ONLY be used to better serve our customers. Remove this page from the manual and mail to the address below . Thank you from everyone here at Gorilla Pla yse t s™! Mail to: or fax: Gorilla Playsets ( 678) 880-3329 190 Etow ah I ndustrial Court Canton, GA 30114...

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