Skyjack SJ46AJ Parts Manual
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Skyjack SJ46AJ Parts Manual

Articulating booms
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PARTS MANUAL
ARTICULATING BOOMS
MODELS
SJ46AJ SJ51AJ
170947AD
November 2016

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Summary of Contents for Skyjack SJ46AJ

  • Page 1 PARTS MANUAL ARTICULATING BOOMS MODELS SJ46AJ SJ51AJ 170947AD November 2016...
  • Page 2 This manual is based on Serial Numbers: SJ46AJ / SJ51AJ: 95 001 105 & Above Please refer to the website - www.skyjack.com for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) 3451 Swenson Ave. St. Charles, Unit 1 Maes Y Clawdd...
  • Page 3 Method Of Listing How To Order Repair Parts Parts are listed in order according to the reference 1. Address all orders to your local SKYJACK number shown in the illustration, followed by a full dealer. description based upon the “NOUN FIRST” method.

  • Page 4: Table Of Contents

    4.10 Pressure Reducing Manifold ......................78 4.11 Rotary Manifold Assembly ......................... 80 4.12 Turret Swing Drive Assembly ......................82 4.13 Fuel Tank Assembly - Deutz D2.9L Engine ..................83 SKYJACK, Page 4 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 5 7.1 Deutz D2.9L Diesel Engine ........................ 154 7.2 Deutz D2011 Diesel Engine ....................... 160 7.3 GM Dual Fuel Engine ......................... 164 7.4 Kubota WG2503 Dual Fuel Engine ....................170 Articulating Boom Series SKYJACK, Page 5 Models SJ46AJ & SJ51AJ 170947...
  • Page 6 9.26 Glazier Tray ............................258 9.27 SGM Assembly ..........................260 9.28 SGE Assembly..........................262 9.29 Platform Control Box Cover ......................264 9.30 Positive Air Shutoff Option - Deutz D2.9L ..................266 SKYJACK, Page 6 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 7 10.9 Labels - Fuel ............................. 292 11.0 TABLES 11.1 Fluids ..............................294 11.2 Grease Locations - Axle Grease Table ..................... 295 11.3 Grease Locations - Gear Grease Table .................... 296 11.4 Filters ..............................297 Articulating Boom Series SKYJACK, Page 7 Models SJ46AJ & SJ51AJ 170947...
  • Page 8 Notes SKYJACK, Page 8 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 9: Platform

    1.0 PLATFORM Platform Control Console Boom/Turret Controller Drive/Steer Controller 1.10 Riser Boom Controller 1.11 Platform Terminal Strip Swing Gate Drop Gate Railing Assembly Load Cell (CE & AS) Footswitch Articulating Boom Series SKYJACK, Page 9 Models SJ46AJ & SJ51AJ 170947...

  • Page 10: Platform

    1.1 Platform 8 11 M163273AB SKYJACK, Page 10 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 11 B, D, F, H 103984 • NUT, Hex head nylon lock (5/16”-18, Grade 5) B, D, F, H 139193 • BOLT, Hex head (3/8”-16 x 0.78”, Grade 8) A, C, E, G Articulating Boom Series SKYJACK, Page 11 Models SJ46AJ & SJ51AJ 170947...

  • Page 12: Railings & Base

    1.2 Railings & Base 10 12 16 M161004AC SKYJACK, Page 12 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 13 • BOLT, Hex head (1/4”-20 x 3/4” Grade 5) 103865 • BOLT, Hex head (5/16”-18 x 2” Grade 5) 700598 • WASHER, Fender (Ref). • LOAD CELL B, D (For components, refer to Section 1.5) Articulating Boom Series SKYJACK, Page 13 Models SJ46AJ & SJ51AJ 170947...

  • Page 14: Swing Gate

    • BOLT, Hex head (1/4”-20 x 2.25”, Grade 5) 103984 • NUT, Hex head nylon lock (5/16”-18, Grade 5) 115649 • NUT, Hex head nylon lock (1/4”-20, Grade 5) SKYJACK, Page 14 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 15: Drop Gate

    • • SPACER (3/8” ID x 0.75” OD x 1.375” long) 103872 • • BOLT, Hex head (3/8”-16 x 2.25”, Grade 5) 104606 • • NUT, Hex head nylon lock (3/8”-16, Grade 5) 103472 • • WASHER, Flat (3/8”) Articulating Boom Series SKYJACK, Page 15 Models SJ46AJ & SJ51AJ 170947...

  • Page 16: Load Cell (Ce & As)

    B, D 148959 • MOUNTING, Rotary Actuator B, D 144574 • SPACER, Load cell B, D 144363 • LOAD CELL, Moba B, D 144365 • WASHER, Safety B, D SKYJACK, Page 16 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 17: Footswitch

    • NUT, K-lock (#10-32, zinc) 700188 • COVER, Footswitch 103891 BOLT, Hex head (1/4”-20 x 0.87”, Grade 5) 700598 WASHER, Fender 115649 NUT, Hex lock (1/4”-20 Grade 5, nylon) Articulating Boom Series SKYJACK, Page 17 Models SJ46AJ & SJ51AJ 170947...

  • Page 18: Platform Control Console

    1.7 Platform Control Console 21 22 M162478AB SKYJACK, Page 18 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 19 • • BLOCK, NC Contact 147051 • • SWITCH HEAD, Emergency stop 138229 • MODULE, Upper indicating 139203 • • BULB, 12V Parts list continued on the following page. Articulating Boom Series SKYJACK, Page 19 Models SJ46AJ & SJ51AJ 170947...
  • Page 20 1.7 Platform Control Console (continued) 21 22 M162478AB SKYJACK, Page 20 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 21 • LABEL ASSEMBLY, Platform controls (For components, refer to Section 10.2) 103856 BOLT, Hex head (1/4”-20 x 0.75”, Grade 5) 103995 WASHER, Flat (1/4”) 115649 NUT, Hex lock (1/4”-20 Grade 5, nylon) Articulating Boom Series SKYJACK, Page 21 Models SJ46AJ & SJ51AJ 170947...

  • Page 22: Boom / Turret Controller Assembly (Dual Axis)

    1.8 Boom / Turret Controller Assembly (Dual Axis) M138225AA SKYJACK, Page 22 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 23 • SCREW, Mounting (M4) 141316 • CAN, Enclosure 141320 • GROMMET, Rubber 141317 • GASKET, Mounting 141319 • SCREW 141318 • O-RING 141324 • SPRING, Compression 141322 • CLIP , Retainer Articulating Boom Series SKYJACK, Page 23 Models SJ46AJ & SJ51AJ 170947...

  • Page 24: Drive / Steer Controller Assembly (Single Axis)

    1.9 Drive / Steer Controller Assembly (Single Axis) M138224AA SKYJACK, Page 24 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 25 • ROCKER 141341 • ROCKER, Axel 141327 • GASKET 141334 • BOOT ASSEMBLY, Standard 141336 • SCREW Mounting 141335 • WASHER, Mounting 141333 • ENCLOSURE 141337 • SCREW, Enclosure Articulating Boom Series SKYJACK, Page 25 Models SJ46AJ & SJ51AJ 170947...

  • Page 26: Riser Boom Controller Assembly (Single Axis)

    RISER BOOM CONTROLLER ASSEMBLY (Single Axis) 154648 • CAP , Handle 141334 • BOOT ASSEMBLY, Standard 141333 • ENCLOSURE 141337 • SCREW, Enclosure 141336 • SCREW, Mount 141335 • WASHER, Mount SKYJACK, Page 26 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 27: Platform Terminal Strip

    Index Skyjack Qty. Description Part No. 168553 TERMINAL STRIP , Platform 137941 • END PLATE 137940 • TERMINAL BLOCK, Through 707147 • END STOP 102874 7” • DIN RAIL Articulating Boom Series SKYJACK, Page 27 Models SJ46AJ & SJ51AJ 170947...
  • Page 28 Notes SKYJACK, Page 28 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 29: Boom

    2.0 BOOM Riser Boom Main & Riser Boom Limit Switches Main Boom E-Chain Fly Boom Jib Boom Jib Manifold Rotary Actuator Articulating Boom Series SKYJACK, Page 29 Models SJ46AJ & SJ51AJ 170947...

  • Page 30: Main & Fly Boom Assembly

    2.1 Main & Fly Boom Assembly M162409AA SKYJACK, Page 30 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 31 (Ref.) • EXTENSION CYLINDER (For components, refer to Section 3.1) (Ref.) • MAIN BOOM LIFT CYLINDER (For components, refer to Section 3.2) Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 31 Models SJ46AJ & SJ51AJ 170947...

  • Page 32: Main & Fly Boom Assembly

    2.1 Main & Fly Boom Assembly M162409AA SKYJACK, Page 32 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 33 (For components, refer to Section 3.5) (Ref.) • SLAVE CYLINDER (For components, refer to Section 3.6) (Ref.) • E-CHAIN HOSE KIT (Not Shown) (For components, refer to Section 8.2) Articulating Boom Series SKYJACK, Page 33 Models SJ46AJ & SJ51AJ 170947...

  • Page 34: Main & Riser Boom Limit Switches

    • BOLT, Hex head (1/4”-20 x 0.75”, Grade 5) 103472 • WASHER, Flat (3/8”) 103864 • BOLT, Hex head (5/16”-18 x 1.00”, Grade 5) 103984 • NUT, Hex head nylon lock (5/16”-18, Grade 5) SKYJACK, Page 34 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 35: Fly Boom Assembly

    704642 • SCREW, Flat head cap (5/16”-18 x 3/4” Grade 5) 149418 • FITTING, Elbow 90° bulkhead (04 JICM - 04 JICM) 143963 • FITTING, Nut bulkhead (04 JIC) Articulating Boom Series SKYJACK, Page 35 Models SJ46AJ & SJ51AJ 170947...

  • Page 36: Riser Boom Assembly

    2.4 Riser Boom Assembly 26 27 31 M162334AA SKYJACK, Page 36 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 37 • RISER LIFT CYLINDER ASSEMBLY (Ref.) • • CYLINDER, Riser lift (For components, refer to Section 3.4) 158770 • • PIN (1.75” diameter x 15.00”) Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 37 Models SJ46AJ & SJ51AJ 170947...

  • Page 38: Riser Boom Assembly

    2.4 Riser Boom Assembly 26 27 31 M162334AA SKYJACK, Page 38 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 39 • PIN (2” diameter x 11.063”) 146898 • KEEPER PIN (5/8”) 148944 • BOLT, Hex head patch (5/8”-11 x 1 3/4” Grade 8) 700782 • WASHER, Flat hardened (5/8”) 103472 • WASHER, Flat (3/8”) Articulating Boom Series SKYJACK, Page 39 Models SJ46AJ & SJ51AJ 170947...

  • Page 40: E-Chain Assembly

    2.5 E-Chain Assembly M161979AD SKYJACK, Page 40 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 41 210078 • • MOUNTING BRACKET SET 210077 • • LINK, E-Chain 210074 • • SEPARATOR, E-Chain 103949 • SCREW, Button head cap (3/8”-16 x 1.00”) 196488 • PAD, Wear Articulating Boom Series SKYJACK, Page 41 Models SJ46AJ & SJ51AJ 170947...

  • Page 42: Jib Boom Assembly

    2.6 Jib Boom Assembly M167645AA SKYJACK, Page 42 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 43 • SCREW, Button head cap (5/16”-18 x 3/4”) 103984 • NUT, Hex lock (5/16”-18 Grade 5, nylon) 103856 • BOLT, Hex head (1/4”-20 x 3/4” Grade 5) 103995 • WASHER, Flat (1/4”) Articulating Boom Series SKYJACK, Page 43 Models SJ46AJ & SJ51AJ 170947...

  • Page 44: Jib Manifold

    2.7 Jib Manifold M167646AB SKYJACK, Page 44 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 45 • BOLT, Hex head (0.25”-20 x 0.75” Grade 5) 120738 • BOLT, Hex head (0.25”-20 x 4.00” Grade 5) 103995 • WASHER, Flat (1/4”) 104000 • WASHER, Lock (1/4”) Articulating Boom Series SKYJACK, Page 45 Models SJ46AJ & SJ51AJ 170947...

  • Page 46: Rotary Actuator

    FITTING, Elbow 45˚ bulkhead (04 JICM - 04 JICM) 143963 FITTING, Nut bulkhead (04) 125883 FITTING, 90˚ (04 JICM - 04 ORBM) 144709 KIT, Seal repair (Rotary Actuator) (Not Shown) SKYJACK, Page 46 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 47: Cylinders

    3.0 CYLINDERS Extension Cylinder Slave Cylinder Riser Cylinder Mounting Jib Cylinder Riser Lift Main Boom Lift Cylinder Master Cylinder Axle Lock Cylinder Articulating Boom Series SKYJACK, Page 47 Models SJ46AJ & SJ51AJ 170947...

  • Page 48: Extension Cylinder

    3.1 Extension Cylinder M148700AA SKYJACK, Page 48 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 49 • BOLT, Hex head (3/8”-16 x 2” Grade 5) 103472 • WASHER, Flat (3/8”) 104606 • NUT, Hex lock (3/8”-16 Grade 5, nylon) 154537 KIT, Seal, 154655 KIT, Seal, Articulating Boom Series SKYJACK, Page 49 Models SJ46AJ & SJ51AJ 170947...

  • Page 50: Main Boom Lift Cylinder

    • • GLAND 154531 • • WELDMENT, Rod 154533 • • BEARING 152326 • • VALVE, Counterbalance 131716 • FITTING, Elbow 45° (04 JICM - 04 ORBM) 154528 KIT, Seal SKYJACK, Page 50 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 51: Riser Cylinder Mounting

    BOLT, Hex head (3/8”-16 x 4” Grade 5) 103472 WASHER, Flat (3/8”) 104606 NUT, Hex lock (3/8”-16 Grade 5, nylon) (Ref.) RISER CYLINDER ASSEMBLY (For components, refer to Section 3.4) Articulating Boom Series SKYJACK, Page 51 Models SJ46AJ & SJ51AJ 170947...

  • Page 52: Riser Cylinder

    149488 • VALVE, Counterbalance 128869 FITTING, Straight (06 JICM - 04 ORBM) 126128 FITTING, Straight (04 JICM - 04 ORBM) 121250 PLUG, Hex socket (04 ORBM) 154562 KIT, Seal SKYJACK, Page 52 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 53: Master Cylinder

    • KEEPER PIN (3/8”) 139193 • BOLT, Hex head patch (3/8”-16 x 7/8” Grade 8, ZP) 103472 • WASHER, Flat (3/8”) 132463 • FITTING, Tee (04MJ04MB04MJ) 154524 KIT, Seal Articulating Boom Series SKYJACK, Page 53 Models SJ46AJ & SJ51AJ 170947...

  • Page 54: Slave Cylinder

    • • GLAND 154519 • • WELDMENT, Rod 154521 • • BEARING 701827 • • VALVE, Counterbalance 126128 • FITTING, Straight (04 JICM - 04 ORBM) 152254 KIT, Seal SKYJACK, Page 54 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 55: Jib Cylinder

    • BOLT, Hex head (5/16”-18 x 2 3/4” Grade 5, zinc) 154555 • WASHER, Flat zinc (5/16”) 126128 • FITTING, Straight (04 JICM - 04 ORBM) 154549 KIT, Seal Articulating Boom Series SKYJACK, Page 55 Models SJ46AJ & SJ51AJ 170947...

  • Page 56: Axle Lock Cylinder

    FITTING, Straight (04 JICM - 04 ORBM) 103069 FITTING, Straight (06 JICM - 06 ORBM) 106447 BOLT, Hex head (1/2”-13 x 2 1/4” Grade 8) 104379 WASHER, Flat hardened (1/2”) 154557 KIT, Seal SKYJACK, Page 56 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 57: Turret

    Main Manifold 4.24 Grease Line 4.13 Deutz D2.9 Fuel Tank Auxiliary Pump Brake Manifold 4.18 4.14 Deutz D2011 Fuel Tank Pressure Reducing 4.10 GM & Kubota Fuel Tank 4.15 Manifold Articulating Boom Series SKYJACK, Page 57 Models SJ46AJ & SJ51AJ 170947...

  • Page 58: Turret Assembly

    4.1 Turret Assembly M162285AG_M210262AB SKYJACK, Page 58 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 59 NUT, Torque lock (0.375”-16 Grade C) 168619 SHROUD, Upper (46AJ) 168623 SHROUD, Upper (51AJ) 168622 SHROUD, Lower (46AJ) 168624 SHROUD, Lower (51AJ) Parts list continued on the next page. Articulating Boom Series SKYJACK, Page 59 Models SJ46AJ & SJ51AJ 170947...

  • Page 60: Turret Assembly

    4.1 Turret Assembly M162285AG_M210262AB SKYJACK, Page 60 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 61 • SCREW, Round head machine (8-32 x 0.875”), 208815 • RING, Protector - plastic, 122249 • WASHER, Lock (#8), 212110 PLATE, Cover, 101297 BOLT, Hex head (0.375”-16 x 1.25” gr 5), 103472 WASHER, Flat (0.375”), Articulating Boom Series SKYJACK, Page 61 Models SJ46AJ & SJ51AJ 170947...

  • Page 62: Cowling Assembly - Engine Side

    4.2 Cowling Assembly - Engine Side M148615AF SKYJACK, Page 62 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 63 149334 • WELDMENT, Cowling bumper 103995 • WASHER, Flat (1/4”) 103857 • BOLT, Hex head (1/4”-20 x 1” Grade 5) 144002 • LATCH, Flexible draw 144015 • MOUNT, Anti-vibration Articulating Boom Series SKYJACK, Page 63 Models SJ46AJ & SJ51AJ 170947...

  • Page 64: Cowling Assembly - Controls Side

    4.3 Cowling Assembly - Controls Side M148614AE SKYJACK, Page 64 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 65 • WELDMENT, Cowling bumper 144015 • MOUNT, Anti-vibration 103980 • NUT, Hex head (1/4”-20 Grade 8) 103995 • WASHER, Flat (1/4”) 103857 • BOLT, Hex head (1/4”-20 x 1” Grade 5) Articulating Boom Series SKYJACK, Page 65 Models SJ46AJ & SJ51AJ 170947...

  • Page 66: Counterweight Assembly

    169115 • COUNTERWEIGHT 169118 • COUNTERWEIGHT 139151 • BOLT, Hex head (3/4”-10 x 2 1/2” Grade 8) 702194 • WASHER, Flat hardened (3/4”) 144105 • PLUG, Threaded hole (3/4”) SKYJACK, Page 66 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 67 Notes Articulating Boom Series SKYJACK, Page 67 Models SJ46AJ & SJ51AJ 170947...

  • Page 68: Engine Tray Assembly

    4.5 Engine Tray Assembly M166286AC SKYJACK, Page 68 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 69 169579 • BRACKET, Cowling mount 125959 • WASHER, Flat hardened (3/8”) 103870 • BOLT, Hex head (3/8”-16 x 1.50” Grade 5) 104606 • NUT, Hex head (3/8”-16 Grade 5) Articulating Boom Series SKYJACK, Page 69 Models SJ46AJ & SJ51AJ 170947...

  • Page 70: Manifold Assembly With Hardware

    4.6 Manifold Assembly with Hardware M167570AB1 SKYJACK, Page 70 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 71 • NUT, Hex head nylon lock (5/16”-18, Grade 5) 103864 • BOLT, Hex head (5/16”-18 x 1.00”, Grade 5) (Ref.) • PRESSURE REDUCING MANIFOLD (For components, refer to Section 4.10) Articulating Boom Series SKYJACK, Page 71 Models SJ46AJ & SJ51AJ 170947...

  • Page 72: Main Manifold

    4.7 Main Manifold 39 40 M167897AA SKYJACK, Page 72 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 73 • FITTING, Cap (06 JICF), B 147553 • FITTING, Straight (04 ORBM - 06 ORBF), B 122420 • QUICK DISCONNECT ASSEMBLY, B 702761 FITTING, Elbow 90° (06 JICM - 06 JICFSW) Articulating Boom Series SKYJACK, Page 73 Models SJ46AJ & SJ51AJ 170947...

  • Page 74: Brake Manifold (Serial Number 95 001 717 And Above)

    4.8 Brake Manifold (serial number 95 001 717 and above) M165488AC SKYJACK, Page 74 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 75 • FITTING, Straight (06 JICM - 06 ORBM) 128869 • FITTING, Straight (06 JICM - 04 ORBM) 113348 • FITTING, 90° elbow (06 JICM - 04 ORBM) 121250 • FITTING, Plug (04 ORB hex socket) Articulating Boom Series SKYJACK, Page 75 Models SJ46AJ & SJ51AJ 170947...

  • Page 76: Brake Manifold (Serial Number 95 001 716 And Below)

    4.9 Brake Manifold (serial number 95 001 716 and below) M167495AA SKYJACK, Page 76 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 77 • FITTING, Straight (04 JICM - 04 ORBM) 114578 • FITTING, Elbow, 90° (06 JICM - 06 ORBM) 125883 • FITTING, Elbow, 90° (04 JICM - 04 ORBM) 131286 • CAP (04 JICF) Articulating Boom Series SKYJACK, Page 77 Models SJ46AJ & SJ51AJ 170947...

  • Page 78: Pressure Reducing Manifold

    4.10 Pressure Reducing Manifold M168993AA SKYJACK, Page 78 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 79 • • FITTING, Hex head plug (04 NPTM brass) 103865 • BOLT, Hex head (5/16”-18 x 2.00” Grade 5) 103984 • WASHER, Flat (5/16”) 103996 • NUT, Hex head nylon lock (5/16”-18, Grade 5) Articulating Boom Series SKYJACK, Page 79 Models SJ46AJ & SJ51AJ 170947...

  • Page 80: Rotary Manifold Assembly

    4.11 Rotary Manifold Assembly M167709AA_M148610AA SKYJACK, Page 80 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 81 KIT, Seal (Rotary Manifold) 148610 DIRECTION SENSING LIMIT SWITCH - serial number 95 002 084 & below 122007 • SWITCH, Limit 126499 • SCREW, Machine round head (#8-32 x 0.88”) Articulating Boom Series SKYJACK, Page 81 Models SJ46AJ & SJ51AJ 170947...

  • Page 82: Turret Swing Drive Assembly

    • FITTING, Straight (04 JICM - 06 ORBM) 702194 • WASHER, Flat hardened (3/4”) 149247 • BOLT, Socket head cap screw (3/4”-10 x 2.25”) 168875 SEAL KIT, Main shaft & ring gear 168874 SEAL KIT, Brake SKYJACK, Page 82 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 83: Fuel Tank Assembly - Deutz D2.9L Engine

    • BOLT, Hex head (3/8”-16 x 2.25”, grade 5) 101632 • BOLT, Hex head (3/8”-16 x 0.75”, grade 5) 103999 • WASHER, Lock (3/8”) (Ref.) FUEL (For components, refer to Section 11.1) Articulating Boom Series SKYJACK, Page 83 Models SJ46AJ & SJ51AJ 170947...

  • Page 84: Fuel Tank Assembly - Deutz D2011 Engine

    4.14 Fuel Tank Assembly - Deutz D2011 Engine M148660AD SKYJACK, Page 84 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 85 • BOLT, Hex head (3/8”-16 x 2 1/4” Grade 5) 103999 • WASHER, Lock (3/8”) 165716 • FITTING, Straight (08 BT - 06 FP) 165719 • FITTING, Hose barb (Ref.) FUEL (For components, refer to Section 11.1) Articulating Boom Series SKYJACK, Page 85 Models SJ46AJ & SJ51AJ 170947...

  • Page 86: Fuel Tank Assembly - Gm & Kubota Dual Fuel Engines

    4.15 Fuel Tank Assembly - GM & Kubota Dual Fuel Engines M148676AA SKYJACK, Page 86 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 87 • BOLT, Hex head (3/8”-16 x 2” Grade 5) 101632 • BOLT, Hex head (3/8”-16 x 3/4” Grade 5) 142397 FITTING, Quick disconnect (straight) (Ref.) FUEL (For components, refer to Section 11.1) Articulating Boom Series SKYJACK, Page 87 Models SJ46AJ & SJ51AJ 170947...

  • Page 88: Hydraulic Tank Assembly

    4.16 Hydraulic Tank Assembly M162287AC SKYJACK, Page 88 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 89 • FITTING, Elbow 90° long (12 JICM - 12 ORBM) 143980 • FITTING, Plug - magnetic (08 ORBM) 707917 • FITTING, Run Tee (04 JICM - 04 JICM - 04 JICFS) Articulating Boom Series SKYJACK, Page 89 Models SJ46AJ & SJ51AJ 170947...

  • Page 90: High Pressure Filter Assembly

    • NUT, Hex head nylon lock (3/8”-16 Grade 5) 112366 FITTING, Elbow 90° (08 JICM - 12 ORBM) (no oil cooler option) 138981 FITTING, Elbow 90° (10 JICM - 12 ORBM) (no oil cooler option) SKYJACK, Page 90 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 91: Auxiliary Pump

    • FITTING, Elbow, 90° (08 ORBM - 08 JICM) 129127 • FITTING, Elbow, 90° (04 JICM - 06 ORBM) 103404 • WASHER, Lock (0.312”) 148331 • BOLT, Hex head (0.312”-18 x 0.625” Grade 5) Articulating Boom Series SKYJACK, Page 91 Models SJ46AJ & SJ51AJ 170947...

  • Page 92: Battery Assembly

    4.19 Battery Assembly M167488AC_M170482AA SKYJACK, Page 92 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 93 • LABEL, Battery Disconnect 170482 CHARGE INDICATOR ASSEMBLY 152323 • INDICATOR, Charge 152344 • WIRE ASSEMBLY, Charge indicator (00) (not shown) 152345 • WIRE ASSEMBLY, Charge indicator (03) (not shown) Articulating Boom Series SKYJACK, Page 93 Models SJ46AJ & SJ51AJ 170947...

  • Page 94: Base Control Box - Deutz D2.9L

    4.20 Base Control Box - Deutz D2.9L 19 21 M165541AA1-1 SKYJACK, Page 94 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 95 • • NUT, Hex head (#10-32) 103957 • • SCREW, Round head machine (#8-32 x 1/2”) 103056 • • BEEPER (7.5 - 16 VDC) Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 95 Models SJ46AJ & SJ51AJ 170947...

  • Page 96: Base Control Box - Deutz D2.9L

    4.20 Base Control Box - Deutz D2.9L 19 21 M165541AA1-1 SKYJACK, Page 96 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 97 • NUT, Hex head (1/4”-20, Grade 5) 125959 • WASHER, Flat (3/8”) 103473 • BOLT, Hex head (3/8”-16 x 1.00”, Grade 5) 164845 ENGINE CONTROL UNIT, Deutz 114710 KEYRING Articulating Boom Series SKYJACK, Page 97 Models SJ46AJ & SJ51AJ 170947...

  • Page 98: Base Control Box - Deutz D2011, Gm & Kubota

    4.21 Base Control Box - Deutz D2011, GM & Kubota 10 12 M195370AA-1 SKYJACK, Page 98 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 99 • KEYSWITCH (3-position), A, B, D, E, F 138137 • • KEY (#455) 138136 • • NUT, Key switch 144366 • KEYSWITCH (3-position), Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 99 Models SJ46AJ & SJ51AJ 170947...
  • Page 100 4.21 Base Control Box - Deutz D2011, GM & Kubota (continued) 10 12 M195370AA-1 SKYJACK, Page 100 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 101 NUT, Hex head nylon lock (10-32), 138765 NUT, Hex head nylon lock (8-32), 164832 LIGHT, Indicator 12V (red), (Ref.) POSITIVE AIR SHUT-OFF ASSEMBLY, (For components, refer to Section 9.30) 114710 KEYRING Articulating Boom Series SKYJACK, Page 101 Models SJ46AJ & SJ51AJ 170947...

  • Page 102: Base Terminal Strip (Ansi/Csa & As)

    • STOP , End 102874 11.4” • RAIL, Din 137942 • JUMPER, 2 pin (25A), • JUMPER, 2 pin (25A), 137943 • JUMPER, 3 pin (25A), 170928 • JUMPER, 5 pin (25A) SKYJACK, Page 102 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 103: Base Terminal Strip (Ce)

    11.4” • RAIL, Din 137943 • JUMPER, 3 pin (25A) 137942 • JUMPER, 2 pin (25A) 170928 • JUMPER, 5 pin (25A) 170626 FUSE, ATM - 10A (not shown) Articulating Boom Series SKYJACK, Page 103 Models SJ46AJ & SJ51AJ 170947...

  • Page 104: Grease Line Hose Assembly

    • BOLT, Hex head (3/8”-16 x 7/8”, Grade 5) 103472 • WASHER, Flat (3/8”) 104606 • NUT, Hex lock (3/8”-16 Grade 5, nylon) (Ref.) GREASE (For components, refer to Section 11.3) SKYJACK, Page 104 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 105: Electrical Harnesses

    Glow Plug Harness (Deutz D2011L Diesel Engine) ECU Harnesses (Deutz D2011 Engine) Engine Interface Harness (Deutz D2.9L Engine) Engine Interface Harness 5.10 (Kubota Engine) Engine Interface Harness 5.11 (GM Engine) Articulating Boom Series SKYJACK, Page 105 Models SJ46AJ & SJ51AJ 170947...

  • Page 106: Main Electrical Harness And Fuel Level Switch Harness

    5.1 Main Electrical Harness and Fuel Level Switch Harness Fuel Level Switch Harness Main Electrical Harness M149012AA SKYJACK, Page 106 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 107 138753 • HOOD, Side 24 pole (M32) 138755 • PLUG, 24 pole spring (16A) 115401 • FERULE (18GA) 138044 • FERULE (14GA) 138754 • STRAIN, RELIEF (M32 x 1.5) Articulating Boom Series SKYJACK, Page 107 Models SJ46AJ & SJ51AJ 170947...

  • Page 108: Battery Cables

    5.2 Battery Cables M167488AB1 SKYJACK, Page 108 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 109 • POST CLAMP , Battery (#2/0 positive), 139031 • POST CLAMP , Battery (#2/0 negative), 139032 • POST BOOT, Battery (#2/0 red), 139105 • TERMINAL BOOT (#2/0 red), 139106 • TERMINAL BOOT (#1 red), Articulating Boom Series SKYJACK, Page 109 Models SJ46AJ & SJ51AJ 170947...

  • Page 110: Control Cable Harnesses

    • RELIEF, Strain (M32 x 1.5) 138752 • HOOD, Top 24 pole (M32) 138755 • PLUG, 24 Pole spring (16A), A, C 138756 • SOCKET, 24 Pole spring (16A), B, D SKYJACK, Page 110 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 111: Jib/Rotate Valve Harness

    • CONNECTOR, Plug (2-pin) 117599 • CONNECTOR, Plug (2-pin wedge) 117591 • CONNECTOR, Contact socket (16/18 GA) 111354 91” • PROTECTOR, Wire (3/8”) 124399 20” • PROTECTOR, Wire (1/4”) Articulating Boom Series SKYJACK, Page 111 Models SJ46AJ & SJ51AJ 170947...

  • Page 112: 110/220V Outlet Assembly

    • NUT, Hex nylon lock (1/4”-20, Grade 5) 103857 • BOLT, Hex head (1/4”-20 x 1”, Grade 5) 103995 • WASHER, Flat (1/4”) 103024 • CLIP , Single (G8) SKYJACK, Page 112 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 113: Glow Plug Harness - Deutz D2.9L Diesel Engine

    • • CONNECTOR, (2F TYCO BNG1) 165029 • RELAY, 150A (12V SPST) 165030 • HOLDER, Fuse (Inline) 165031 • FUSE, Bolt-down (100A) 165049 • WIRE ASSEMBLY, Power (Glow plug) Articulating Boom Series SKYJACK, Page 113 Models SJ46AJ & SJ51AJ 170947...

  • Page 114: Glow Plug Harness - Deutz D2011 Engine

    • • RELAY, 80A 12C SPST 138845 • • SOCKET, 80A relay 138847 • • FUSE HOLDER, Inline 138848 • • FUSE, 50A 139195 • • COVER, Fuse holder SKYJACK, Page 114 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 115: Ecu Harnesses - Deutz D2011 Engine

    150975 • CONNECTOR KIT, Universal 138576 • CONNECTOR KIT, Deutz programming 146007 HARNESS, Cable 146008 HARNESS, Interconnect Cable (Ref.) ENGINE CONTROL UNIT, Deutz (For components, refer to Section 4.21) Articulating Boom Series SKYJACK, Page 115 Models SJ46AJ & SJ51AJ 170947...

  • Page 116: Engine Interface Harness - Deutz D2.9L

    5.9 Engine Interface Harness - Deutz D2.9L 11 15 16 17 22 23 24 12 13 14 15 9 10 11 15 M165020AA SKYJACK, Page 116 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 117 • STRAIN RELIEF (Straight) 156172 • PLUG, Cavity (JPT) 156163 • CONNECTOR, (2F AMP) 156127 • CONNECTOR, Fuse holder (2F 630 M/P) 156164 • FUSE, 30A (ATO) 156117 • COVER, Autofuse (Inline) Articulating Boom Series SKYJACK, Page 117 Models SJ46AJ & SJ51AJ 170947...

  • Page 118: Engine Interface Harness - Kubota Wg2503

    5.10 Engine Interface Harness - Kubota WG2503 16 17 8 11 9 10 11 12 4 13 14 15 M169377AC-2 SKYJACK, Page 118 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 119 • CONNECTOR, 4M 150 M/P 156260 • TERMINAL, Male sealed (0.8-0.5 mm2) 150 MP 163679 • TPA, 4W M/P 170221 • CONNECTOR, 4M Kompakt 1.1m 170222 • TERMINAL, Female sealed (1.0-0.5 mm2) BDK2.8 Articulating Boom Series SKYJACK, Page 119 Models SJ46AJ & SJ51AJ 170947...

  • Page 120: Engine Interface Harness - Gm Dual Fuel Engine

    • HOUSING, Female (150 GT sealed 16 way) 142363 • HOUSING, Male (150 GT sealed 16 way) 142365 • SEAL, Wire (150 GT series) 142366 • PLUG, Cavity (150 GT series) SKYJACK, Page 120 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 121: Base

    Drive Shaft 6.14 Hydraulic Drive Motor Propane Tank 6.15 Rear Axle Differential - Rear Tires 6.16 Brakes - Rear Axle Hardware Central Housing - Rear Gear Box - Rear Articulating Boom Series SKYJACK, Page 121 Models SJ46AJ & SJ51AJ 170947...

  • Page 122: Base Assembly

    6.1 Base Assembly M148501AA_1_M210402AA SKYJACK, Page 122 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 123 2089475 • BOLT, Hex head (0.375”-16 x 1.625 gr 5) 127067 • WASHER, Flat (0.375” BB) 103472 • WASHER, Flat (0.375”) 104606 • NUT, Lock (0.375”-16 gr 5 nylon) Articulating Boom Series SKYJACK, Page 123 Models SJ46AJ & SJ51AJ 170947...

  • Page 124: Axle Hardware

    6.2 Axle Hardware Rear Axle Front Axle M148602AC_M163573AA SKYJACK, Page 124 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 125 BOLT, Hex head (1/2”-13 x 1.25”, Grade 5) (Ref.) (For components, refer to Section 11.1) (Ref.) GREASE (For components, refer to Section 11.3) 702875 FITTING, Straight (04JICM-04JICFS) - serial number 95 002 085 & above Articulating Boom Series SKYJACK, Page 125 Models SJ46AJ & SJ51AJ 170947...

  • Page 126: Rear Axle Assembly

    6.3 Rear Axle Assembly BRAKE WITH ANNULAR PISTON WITH DOWEL BUSH M141077AA_1 SKYJACK, Page 126 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 127 • BRAKES - REAR AXLE (For components, refer to Section 6.5) (Ref.) • CENTRAL HOUSING ASSEMBLY (For components, refer to Section 6.6) 141042 KIT, Ring gear support 141034 KIT, Planet gear carrier Articulating Boom Series SKYJACK, Page 127 Models SJ46AJ & SJ51AJ 170947...

  • Page 128: Differential Assembly - Rear Axle

    6.4 Differential Assembly - Rear Axle M148916AA_D SKYJACK, Page 128 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 129 BOLT, Hexagon 141064 O-RING 141062 SPACER 141074 SEAL 141072 BOLT, Hexagon 154574 BALL, Detent 154582 SELECTOR 154572 154581 SHEET 140982 KIT, Shim 140983 KIT, Shim 154573 KIT, Differential position Articulating Boom Series SKYJACK, Page 129 Models SJ46AJ & SJ51AJ 170947...

  • Page 130: Brake Assembly - Rear Axle

    6.5 Brake Assembly - Rear Axle M141084AB SKYJACK, Page 130 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 131 141122 141121 CIRCLIP 141113 WASHER 141119 BUSHING, Reduction 141124 BUSHING, Reduction 141118 BALL, Detend 141117 CAM, Brake 141116 SPRING 141115 BUSHING, Reduction Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 131 Models SJ46AJ & SJ51AJ 170947...

  • Page 132: Brake Assembly - Rear Axle

    6.5 Brake Assembly - Rear Axle M141084AB SKYJACK, Page 132 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 133 Qty. Description Part No. Parts list continued from the previous page. 141114 RING, Snap 141111 CIRCLIP 141120 SUPPORT 141126 SPACER 141125 CIRCLIP 408688 KIT, Seal (Brake cylinder) (Not Shown) Articulating Boom Series SKYJACK, Page 133 Models SJ46AJ & SJ51AJ 170947...

  • Page 134: Central Housing Assembly - Rear Axle

    6.6 Central Housing Assembly - Rear Axle M141057AA_2 SKYJACK, Page 134 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 135 CENTRAL HOUSING ASSEMBLY 140970 • O-RING 141054 • COVER, Intermediate 140966 • CIRCLIP 140967 • PLUG 141059 • VENT 140969 • PLUG 140968 • PLUG, Magnet 154570 • HOUSING Articulating Boom Series SKYJACK, Page 135 Models SJ46AJ & SJ51AJ 170947...

  • Page 136: Gear Box - Rear Axle

    6.7 Gear Box - Rear Axle 14 15 12 13 M148916AA_GB SKYJACK, Page 136 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 137 • BOLT 141149 • SEAL 141374 • COVER 141151 • FLANGE 141152 • O-RING 141372 • NUT (Ref.) (For components, refer to Section 11.1) 140994 KIT, Shim 141385 KIT, Gear Articulating Boom Series SKYJACK, Page 137 Models SJ46AJ & SJ51AJ 170947...

  • Page 138: Hydraulic Drive Motor

    • FITTING, Elbow, 90° (12 JICM - 16 ORBM) 138738 • WASHER, Lock (M14) 138734 • BOLT, Hex head (M14 x 2 x 30mm, ZP , Grade 8.8) 700782 • WASHER, Flat hardened (5/8”) SKYJACK, Page 138 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 139 Notes Articulating Boom Series SKYJACK, Page 139 Models SJ46AJ & SJ51AJ 170947...

  • Page 140: Front Axle Assembly

    6.9 Front Axle Assembly M148701AA_HR SKYJACK, Page 140 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 141 • PLUG 154628 • KIT, Pivot pin 141034 • KIT, Planet gear carrier 154633 • KIT, Ring gear support 154627 • KIT, Shim 141017 • KIT, Steering adjust bolt Articulating Boom Series SKYJACK, Page 141 Models SJ46AJ & SJ51AJ 170947...

  • Page 142: Differential Assembly - Front Axle

    6.10 Differential Assembly - Front Axle M148701AA_D SKYJACK, Page 142 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 143 DIFFERENTIAL CARRIER 154604 BEARING 154605 SPACER 154609 RING 154608 SPACER 140976 SEAL 154607 COVER PLATE 154603 FLANGE 154606 O-RING 141372 154610 KIT, Shim 154615 KIT, Shim 154616 KIT, Clutch disc Articulating Boom Series SKYJACK, Page 143 Models SJ46AJ & SJ51AJ 170947...

  • Page 144: Central Housing Assembly - Front Axle

    6.11 Central Housing Assembly - Front Axle M148701AA_CH Index Skyjack Qty. Description Part No. 154599 CENTRAL HOUSING ASSEMBLY 140966 • CIRCLIP 140967 • PLUG 154600 • PLUG, Magnet 154601 CASE, Axle SKYJACK, Page 144 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 145: Steering Assembly

    Skyjack Qty. Description Part No. 154640 STEERING ASSEMBLY 154641 • CYLINDER 154642 • RING 154643 • TIE ROD, Articulated 154644 • BOLT 168050 KIT, Seal (Steer Cylinder) (not shown) Articulating Boom Series SKYJACK, Page 145 Models SJ46AJ & SJ51AJ 170947...

  • Page 146: Trunnion Assembly - Front Axle

    6.13 Trunnion Assembly - Front Axle M148701AA_T Index Skyjack Qty. Description Part No. 154647 SUPPORT 141006 • PLUG 141014 • FITTING, Grease 154646 • SUPPORT 141048 • BUSHING, Reduction 154645 • BUSHING, Thrust SKYJACK, Page 146 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 147: Drive Shaft

    6.14 Drive Shaft M146267AA Index Skyjack Qty. Description Part No. 148962 SHAFT, Drive (Ref.) GREASE (For components, refer to Section 11.2) 138731 KIT, Universal joint strap Articulating Boom Series SKYJACK, Page 147 Models SJ46AJ & SJ51AJ 170947...

  • Page 148: Propane Tank Assembly

    6.15 Propane Tank Assembly DOUBLE PROPANE TANK ASSEMBLY AT ROTARY MANIFOLD - Optional SINGLE PROPANE TANK ASSEMBLY AT ROTARY MANIFOLD M148680AA SKYJACK, Page 148 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 149 A, B 111622 • CAP , Rain (for H123 valve), A, B 132919 • FITTING, Tee (4 NPTF), A, B (Ref.) • HOSE ASSEMBLIES (For components, refer to Section 8.8) Articulating Boom Series SKYJACK, Page 149 Models SJ46AJ & SJ51AJ 170947...

  • Page 150: Tires

    6.16 Tires M159919AA & Optionals SKYJACK, Page 150 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 151 • TIRE FILL, Foam (40/60 rubber crumb) B, E 141850 VALVE STEM, Green (Air tires with sealant) 139635 5.9L SEALANT, Tire (Air tires with sealant) 141848 LABEL, Tire sealant (Air tires with sealant) Articulating Boom Series SKYJACK, Page 151 Models SJ46AJ & SJ51AJ 170947...
  • Page 152 Notes SKYJACK, Page 152 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 153: Engines

    Deutz D2011 Diesel Engine GM Dual Fuel Engine Kubota WG2503 Engine Engine Coupling (Deutz) Engine Coupling (Kubota) Drive & System Pump (no Welder) Drive & System Pump (with Welder) Articulating Boom Series SKYJACK, Page 153 Models SJ46AJ & SJ51AJ 170947...

  • Page 154: Deutz D2.9L Diesel Engine

    7.1 Deutz D2.9L Diesel Engine M167654AB SKYJACK, Page 154 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 155 • NUT, Hex hylon lock (5/16”-18, Grade 5) 165038 • RADIATOR ASSEMBLY - D2.9L 160366 11” • • HOSE, Fuel Line (3/16”) 165058 • • SENSOR, Coolant level Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 155 Models SJ46AJ & SJ51AJ 170947...
  • Page 156 7.1 Deutz D2.9L Diesel Engine (Continued) M167654AB SKYJACK, Page 156 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 157 • • NUT, Hex head nylon lock (1/4”-20, Grade 5) 103886 • • BOLT, Hex head (5/16”-18 x 1.50, Grade 5) 164893 • • TUBE, Air intake - Deutz D2.9L Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 157 Models SJ46AJ & SJ51AJ 170947...
  • Page 158 7.1 Deutz D2.9L Diesel Engine (Continued) M167654AB SKYJACK, Page 158 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 159 • WASHER, Flat (#10) 300450 • NUT, Hex head (#10-32, grade 5) 117696 • BOOT, Terminal, #4 AWG (Ref.) • HARNESS ASSEMBLY, Glow plug (For components, refer to Section 5.6) Articulating Boom Series SKYJACK, Page 159 Models SJ46AJ & SJ51AJ 170947...

  • Page 160: Deutz D2011 Diesel Engine

    7.2 Deutz D2011 Diesel Engine M167239AE SKYJACK, Page 160 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 161 • CLAMP , Gear (SAE No. 54, 3-1/6” - 4”) 163242 • AIR CLEANER 165947 • • FILTER ELEMENT, Primary 165948 • • FILTER ELEMENT, Secondary Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 161 Models SJ46AJ & SJ51AJ 170947...
  • Page 162 7.2 Deutz D2011 Diesel Engine (continued) M167239AE SKYJACK, Page 162 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 163 163961 • ISOLATOR, Rubber (M8 stud) 933696 • NUT, HEx head nylon lock (M8-1.25) 116218 • WASHER, Lock (M8 plated DIN 127B) 128352 • WASHER, Flat (0.50” style BB) Articulating Boom Series SKYJACK, Page 163 Models SJ46AJ & SJ51AJ 170947...

  • Page 164: Gm Dual Fuel Engine

    7.3 GM Dual Fuel Engine Bolted to fuel tank 25 29 20 21 M167022AB SKYJACK, Page 164 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 165 • • • BOLT, Hex head (3/8”-16 x 1 1/4” Grade 5) 103472 • • • WASHER, Flat (3/8”) 104694 • • • WASHER, Flat (#10) 104185 • • • WASHER, Lock (#10) Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 165 Models SJ46AJ & SJ51AJ 170947...
  • Page 166 7.3 GM Dual Fuel Engine (continued) Bolted to fuel tank 25 29 20 21 M167022AB SKYJACK, Page 166 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 167 • NUT, Hex lock (3/8”-16 Grade 5, nylon) 101297 • BOLT, Hex head (3/8”-16 x 1 1/4” Grade 5) 103472 • WASHER, Flat (3/8”) 103999 • WASHER, Lock (3/8”) Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 167 Models SJ46AJ & SJ51AJ 170947...
  • Page 168 7.3 GM Dual Fuel Engine (continued) Bolted to fuel tank 25 29 20 21 M167022AB SKYJACK, Page 168 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 169 • BOLT, Hex head (1/2”-13 x 1.50” Grade 5) 702507 • NUT, Hex head nylon lock (1/2”-13 Grade 5) 154245 • CABLE ASSEMBLY (#2/0 3/8” x 75” x 5/16” 03, 03) Articulating Boom Series SKYJACK, Page 169 Models SJ46AJ & SJ51AJ 170947...

  • Page 170: Kubota Wg2503 Dual Fuel Engine

    7.4 Kubota WG2503 Dual Fuel Engine 17 18 25 26 77 81 M171223AB-1 SKYJACK, Page 170 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 171 • • • GASKET, Throttle body 194669 • • • GASKET, Exhaust manifold 194698 • • • MIXER 194699 • • • REGULATOR Parts list continued on the following page. Articulating Boom Series SKYJACK, Page 171 Models SJ46AJ & SJ51AJ 170947...
  • Page 172 7.4 Kubota WG2503 Dual Fuel Engine (continued) 82 83 35 75 77 64 61 M171223AB-2 SKYJACK, Page 172 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 173 • • • FITTING, Nipple - brass (0.25” NPT x 2.00”) 103164 • • • FITTING, 90° elbow (04 NPTF - 04 NPTM) Parts list continued on the following page. Articulating Boom Series SKYJACK, Page 173 Models SJ46AJ & SJ51AJ 170947...
  • Page 174 7.4 Kubota WG2503 Dual Fuel Engine (continued) 82 83 35 75 77 64 61 M171223AB-2 SKYJACK, Page 174 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 175 • BRACKET, Tail pipe 171222 171094 • PIPE, Tail 102287 • CLAMP , U-bolt (1.75” x 2.875”) 165678 • CABLE ASSEMBLY - Weld (#2/0 3/8” x 33” x 5/16” (03,03)) Articulating Boom Series SKYJACK, Page 175 Models SJ46AJ & SJ51AJ 170947...
  • Page 176 7.5 Radiator & Air Intake Assemblies - Kubota WG2503 M171223AB-3 SKYJACK, Page 176 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 177 • BAND, Mounting - air cleaner 164760 • CLEANER, Air - EP100 195293 • • ELEMENT, Primary 195294 • • ELEMENT, Secondary Parts list continued from the previous page. Articulating Boom Series SKYJACK, Page 177 Models SJ46AJ & SJ51AJ 170947...
  • Page 178 7.5 Radiator & Air Intake Assemblies - Kubota WG2503 (continued) M171223AB-3 SKYJACK, Page 178 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 179 • WASHER, Flat (0.50” SAE) 112532 • BOLT, Hex head (0.312”-18 x 1.25” gr 5) 166164 • WASHER, Flat (0.312” USS) 103984 • NUT, Hex head nylon lock (0.313”-18 gr 5) Articulating Boom Series SKYJACK, Page 179 Models SJ46AJ & SJ51AJ 170947...

  • Page 180: Drive And System Pump Assembly

    7.6 Drive and System Pump Assembly M161760AA SKYJACK, Page 180 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 181 162044 • FITTING, Tee (04 JICM - 04 JICM - 06 JICM) 148490 • FITTING, Tee (06 SAEM - 04 JICM - 04 JICM) 160637 SEAL KIT, Drive Pump Articulating Boom Series SKYJACK, Page 181 Models SJ46AJ & SJ51AJ 170947...

  • Page 182: Drive And System Pump Assembly (With Welder Option)

    7.7 Drive and System Pump Assembly (with Welder Option) M165046AB SKYJACK, Page 182 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 183 • FITTING, 90° (16 JICM - 16 ORBM) 165074 • FITTING, 45° (16 JICM - 20 ORBM) 149215 • FITTING, 45° (10 JICM - 10 ORBM) 160637 SEAL KIT, Drive Pump Articulating Boom Series SKYJACK, Page 183 Models SJ46AJ & SJ51AJ 170947...

  • Page 184: Engine Coupling - Deutz

    • BOLT, Socket head cap screw (M10 x 1.50 x 25mm, Grade 8.8) 152335 • BOLT, Socket head cap screw (M10 x 1.50 x 60mm, Grade 8.8) 132497 • WASHER, Lock (M10) SKYJACK, Page 184 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 185: Engine Coupling - Kubota

    • WASHER, Flat (M10) 168628 • HOUSING ASSEMBLY 194719 • • HOUSING, Bell 194720 • • COUPLING, Spline 168053 • BOLT, Socket head cap screw (M10 x 1.50 x 25mm, Grade 8.8) Articulating Boom Series SKYJACK, Page 185 Models SJ46AJ & SJ51AJ 170947...
  • Page 186 Notes SKYJACK, Page 186 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 187: Hose Connections

    - Deutz D2011 Diesel Engine Fuel Line Connection 8.10 - GM Dual Fuel Engine Fuel Line Connection 8.11 - Kubota WG2503 Engine Propane Line Connection 8.12 - Kubota WG2503 Engine Articulating Boom Series SKYJACK, Page 187 Models SJ46AJ & SJ51AJ 170947...

  • Page 188: Standard Hose Numbering System

    FEMALE, 37º JIC, SWIVEL REUSABLE MALE PIPE THREAD FITTING 300 PSI REUSABLE MALE PIPE THREAD FITTING NO FITTING 300 PSI REUSABLE, FEMALE, 37º JIC, SWIVEL REUSABLE, FEMALE, 37º JIC, SWIVEL 300 PSI SKYJACK, Page 188 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 189 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17 MEDIUM 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17 Articulating Boom Series SKYJACK, Page 189 Models SJ46AJ & SJ51AJ 170947...

  • Page 190: Hydraulic Hose Connection - Boom

    8.2 Hydraulic Hose Connection - Boom BULKHEAD #2 ROTARY ACTUATOR (TOP) CYLINDER JIB VALVE SLAVE CYLINDER BULKHEAD #1 E-CHAIN RISER CYLINDERS MASTER CYLINDER LIFT CYLINDER EXTENSION CYLINDER M167647AA_M149106AG_M149103AF SKYJACK, Page 190 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 191 Skyjack Qty. Description Part No. 134835 FITTING, Straight (04 JICM - 04 JICM) (component of Riser Hose Kit) 131732 48” SLEEVE, Nylon hose protection (componen of E-Chain Hose Kit) Articulating Boom Series SKYJACK, Page 191 Models SJ46AJ & SJ51AJ 170947...

  • Page 192: Hydraulic Hose Connection - Manifolds & Swing Drive (S/N 95 002 084 & Below)

    8.3 Hydraulic Hose Connection - Manifolds & Swing Drive (S/N 95 002 084 & below) MAIN MANIFOLD (Bottom) CHECK VALVES ROTARY MANIFOLD (Top) BRAKE MANIFOLD BRAKE MANIFOLD (Left) (Right) 2SPD TURRET SWING DRIVE PRESSURE REDUCING MANIFOLD M166742AC SKYJACK, Page 192 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 193 Serial number 95 001 716 & below H3401 0024 0 Pressure Reducing Manifold Rotary Manifold H3404 0018 0 Pressure Reducing Manifold 2SPD Brake Manifold H3404 0013 0 Pressure Reducing Manifold Hydraulic Tank Articulating Boom Series SKYJACK, Page 193 Models SJ46AJ & SJ51AJ 170947...

  • Page 194: Hydraulic Hose Connection - Pumps (S/N 95 002 084 & Below)

    8.4 Hydraulic Hose Connection - Pumps (S/N 95 002 084 & below) DRIVE/SYSTEM PUMP (Outside) AUXILIARY PUMP MAIN MANIFOLD PRESSURE (Right) FILTER ROTARY MANIFOLD (Top) DRIVE/SYSTEM PUMP HYDRAULIC (Inside) TANK BRAKE MANIFOLD (Right) M166807AA_M166841AC SKYJACK, Page 194 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 195 Hose Clamp (19-21 Mikalor) 166752 NO OIL COOLER HOSE HOSE H5112 0030 0 Return Filter Main Manifold H5108 0086 0 Pressure Filter Main Manifold H5410 0039 0 Pressure Filter System Pump Articulating Boom Series SKYJACK, Page 195 Models SJ46AJ & SJ51AJ 170947...

  • Page 196: Hydraulic Hose Connection - Turret (S/N 95 002 085 & Above)

    8.5 Hydraulic Hose Connection - Turret (S/N 95 002 085 & above) MAIN MANIFOLD (Bottom) AUXILIARY PUMP CHECK VALVES MAIN MANIFOLD (Right) BRAKE MANIFOLD (Right) SWING DRIVE HYDRAULIC TANK PRESSURE DRIVE/SYSTEM DRIVE/SYSTEM FILTER PUMP (Outside) PUMP (Inside) 10 11 M211209AA_M166841AA SKYJACK, Page 196 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 197 Hose Clamp (19-21 Mikalor) 166752 NO OIL COOLER HOSE KIT H5112 0030 0 Return Filter Main Manifold H5108 0086 0 Pressure Filter Main Manifold H5410 0039 0 Pressure Filter System Pump Articulating Boom Series SKYJACK, Page 197 Models SJ46AJ & SJ51AJ 170947...

  • Page 198: Hydraulic Hose Connection - Base (S/N 95 002 084 & Below)

    8.6 Hydraulic Hose Connection - Base (S/N 95 002 084 & below) LEFT RIGHT LEFT AXLE LOCK AXLE LOCK CYLINDER CYLINDER PILOT PRESSURE PRESSURE PILOT ROTART MANIFOLD ROTARY MANIFOLD (LEFT) (RIGHT) M163574AA SKYJACK, Page 198 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 199 Rear Axle - Differential Lock H3404 0032 2 Rotary Manifold Drive Motor H3108 0022 0 Rotary Manifold Drive Motor H0212 0022 0 Rotary Manifold Drive Motor H0212 0027 0 Rotary Manifold Drive Motor Articulating Boom Series SKYJACK, Page 199 Models SJ46AJ & SJ51AJ 170947...

  • Page 200: Hydraulic Hose Connection - Base (S/N 95 002 085 & Above)

    CYLINDER CYLINDER PILOT PRESSURE PILOT PRESSURE LEFT RIGHT BRAKE MANIFOLD (Left) HYDRAULIC DRIVE/SYSTEM TANK PUMP (Inside) BRAKE 2SPD MANIFOLD (Right) DRIVE/SYSTEM PUMP (Outside) MAIN MANIFOLD (Bottom) REAR AXLE M211210AA_M211212AA SKYJACK, Page 200 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 201 Brake Manifold H3404 0147 0 Rear Axle - Diff Lock Brake Manifold H3108 0118 0 Motor Hydraulic Tank H3404 0111 0 Motor 2SPD Brake Manifold 131732 Sleeve, Nylon (13”) Articulating Boom Series SKYJACK, Page 201 Models SJ46AJ & SJ51AJ 170947...

  • Page 202: Fuel Line Hose Connection - Deutz D2.9L

    8.8 Fuel Line Hose Connection - Deutz D2.9L Fuel pre-filter 8 10 mounting hardware Fuel filter mounting hardware Fuel pump 11 12 mounting hardware M164970AD SKYJACK, Page 202 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 203 • BOLT, Metric (M10-1.5 x 30mm), 103870 • BOLT, Hex head (3/8” x 1.50”, grade 5), 130884 • WASHER, Lock (M10), 600315 • WASHER, Flat (M10), 133319 • CLAMP , Cushioned loop (#18) Articulating Boom Series SKYJACK, Page 203 Models SJ46AJ & SJ51AJ 170947...

  • Page 204: Fuel Line Hose Connection - Deutz D2011

    8.9 Fuel Line Hose Connection - Deutz D2011 DIESEL FUEL TANK DEUTZ ENGINE M148652AB SKYJACK, Page 204 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 205 • HOSE, Fuel line (5/16” ID) 102984 92” • HOSE, Fuel line (5/16” ID) 103321 • CLAMP , Gear (SAE #4, 1/4”-13/16”) 103078 • CLIP , Double 139171 • PLUG, Hex (06 ORBM) Articulating Boom Series SKYJACK, Page 205 Models SJ46AJ & SJ51AJ 170947...

  • Page 206: Fuel Line Hose Connection - Gm Dual Fuel Engine

    8.10 Fuel Line Hose Connection - GM Dual Fuel Engine ROTARY MANIFOLD TO ENGINE SINGLE DOUBLE PROPANE TANK ASSEMBLY PROPANE TANK ASSEMBLY BOTTOM VIEW BOTTOM VIEW FUEL TANK TO ENGINE M148680AA2 SKYJACK, Page 206 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 207 HOSE, Propane (45 SAE x 42” TYPE III) (single propane tank) 103098 HOSE, Propane (45 SAE x 42” TYPE III) (dual propane tanks) 152264 HOSE, Propane (45 SAE x 30” TYPE III) (dual propane tanks) Articulating Boom Series SKYJACK, Page 207 Models SJ46AJ & SJ51AJ 170947...

  • Page 208: Fuel Line Hose Connection - Kubota Wg2503 Dual Fuel Engine

    8.11 Fuel Line Hose Connection - Kubota WG2503 Dual Fuel Engine M171199AA SKYJACK, Page 208 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 209 • HOSE, Fuel line (5/16 EP SAE 30R9) 142405 64” • HOSE, Fuel line (5/16 EP SAE 30R9) 164881 PUMP , Fuel 164883 MANIFOLD, Fuel pressure 136118 FILTER, Fuel Articulating Boom Series SKYJACK, Page 209 Models SJ46AJ & SJ51AJ 170947...

  • Page 210: Propane Line Hose Connection - Kubota Wg2503 Dual Fuel Engine

    To Engine M211431AA_M211433AA Index Skyjack Qty. Description Part No. 211434 HOSE, Propane (156”) 103098 HOSE, Propane (42”) 211429 HOSE, Propane (135”) 144327 HOSE, Propane (103”) 152264 HOSE, Propane (30”) SKYJACK, Page 210 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 211: Optional Equipment

    Telematics - ZTR 9.16 Generator 9.17 Generator Wiring - 3.5kW 9.36 Work Lights 9.18 Generator- 3.5 kW Tool Caddy 9.37 9.19 Generator- 12 kW 9.38 Residual Current Device (RCD) Articulating Boom Series SKYJACK, Page 211 Models SJ46AJ & SJ51AJ 170947...

  • Page 212: All Motion Alarm Assembly

    Description Part No. 152360 ALL MOTION ALARM ASSEMBLY (CE & AS) 152362 • ALARM, All motion (with lead wire extensions) 112248 • SCREW, Round head machine (#8-32 x 1”) SKYJACK, Page 212 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 213: Air Hose To Platform Option

    • FITTING, Female disconnect (#B22E) 152402 • CLAMP , Tube 101632 • BOLT, Hex head (3/8”-16 x 3/4 Grade 5) 103472 • WASHER, Flat (3/8”) 103978 • NUT, Hex head (3/8”-16 Grade 5) Articulating Boom Series SKYJACK, Page 213 Models SJ46AJ & SJ51AJ 170947...

  • Page 214: Flashing Amber Light Option

    • SCREW, Round head machine (#10-32 x 1 1/4”) 300450 • LOCKNUT, Hex (#10-32 UNF, nylon insulated) 104694 • WASHER, Flat (#10 SAE) 102972 • CLIP , Double (G8) SKYJACK, Page 214 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 215: External Platform Railing Assembly

    • NUT, Hex lock (1/4”-20 Grade 5, nylon) 115543 • LABEL, Warning no step 137988 • LABEL, Hazard crush/pinch point 144722 • LABEL, Capacity (475 lb/2 person) 119803 22.5” • LABEL, Caution tape Articulating Boom Series SKYJACK, Page 215 Models SJ46AJ & SJ51AJ 170947...

  • Page 216: Diesel Scrubber Option

    9.5 Diesel Scrubber Option M144297AA Index Skyjack Qty. Description Part No. 149115 DIESEL SCRUBBER (Deutz D2011) 152603 • MUFFLER, Catalylic 144299 • GASKET SKYJACK, Page 216 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 217: Cold Start Option

    • LABEL, Shell Telus T46 (located on hydraulic tank) 146021 • LABEL, Hydraulic oil/battery warmer (located on W cord) 146162 • LABEL, Cold weather factory oil (located on dipstick), B, C Articulating Boom Series SKYJACK, Page 217 Models SJ46AJ & SJ51AJ 170947...

  • Page 218: Arctic Package Option

    9.7 Arctic Package Option M167869AB_1 SKYJACK, Page 218 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 219 • LABEL, Hydraulic oil heater/battery warmer (Located on W-Cord) 144633 • LABEL, Arctic hydraulic oil (Located on hydraulic tank) 144635 • LABEL, Arctic engine oil (Located on oil dipstick), B, C Articulating Boom Series SKYJACK, Page 219 Models SJ46AJ & SJ51AJ 170947...

  • Page 220: Load Circuit Manifold - Deutz D2.9L

    • BOLT, Hex head (0.375”-16 X 3.50” gr 5) 104606 • NUT, Hex head nylon lock (0.375”-16 gr 5) 194958 HARNESS, Load circuit 196423 WIRE KIT, Load circuit 137940 • • TERMINAL BLOCK 102921 • • DIODE SKYJACK, Page 220 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 221: Load Circuit Hose Kit - Deutz D2.9L

    LOAD CIRCUIT HOSE KIT - Cold & Arctic Packages with Deutz D2.9L engine H5410 0020 0 System Pump Load Circuit Manifold H5110 0043 0 High Pressure Filter Load Circuit Manifold H540801200 Hydraulic Tank Load Circuit Manifold Articulating Boom Series SKYJACK, Page 221 Models SJ46AJ & SJ51AJ 170947...

  • Page 222: Oil Cooler Assembly (No Generator) - 46Aj

    9.10 Oil Cooler Assembly (No Generator) - 46AJ 20 26 20 21 M166729AB SKYJACK, Page 222 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 223: Oil Cooler Wiring

    • BOLT, Hex head (0.375”-16 x 0.75” Grade 5) 103472 • WASHER, Flat (0.375”), 127067 • WASHER, Flat BB style (0.375”), 138981 • FITTING, Elbow 90° (10 JICM - 12 ORBM) Articulating Boom Series SKYJACK, Page 223 Models SJ46AJ & SJ51AJ 170947...

  • Page 224: Oil Cooler Assembly (No Generator) - 51Aj

    9.11 Oil Cooler Assembly (No Generator) - 51AJ 22 23 M167812AC SKYJACK, Page 224 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 225 • SEAL, Bulb 101632 • BOLT, Hex head (0.375”-16 x 0.75” Grade 5) 127067 • WASHER, Flat BB style (0.375”) 138981 • FITTING, Elbow 90° (10 JICM - 12 ORBM) Articulating Boom Series SKYJACK, Page 225 Models SJ46AJ & SJ51AJ 170947...

  • Page 226: Hydraulic Hose Connections - Oil Cooler (No Generator)

    9.12 Hydraulic Hose Connections - Oil Cooler (No Generator) COOLER HYDRAULIC TANK MAIN MANIFOLD PRESSURE FILTER SYSTEM & DRIVE PUMP M166743AB SKYJACK, Page 226 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 227 H5412 0100 0 Oil Cooler Return Filter (Hydraulic Tank) H5112 0135 0 Oil Cooler Main Manifold H5410 0039 0 Pressure Filter System Pump H5108 0086 0 Pressure Filter Main Manifold Articulating Boom Series SKYJACK, Page 227 Models SJ46AJ & SJ51AJ 170947...

  • Page 228: Oil Cooler Wiring

    9.13 Oil Cooler Wiring M152418AB-PM SKYJACK, Page 228 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 229 • • CONNECTOR, Contact pin (16/18) 117326 • BREAKER, Circuit (20 AMP) 127131 • RELAY, 12V (40AMP) 116266 • CONNECTOR, Strain relief 144193 • LABEL, Relay - cooler 86CR Articulating Boom Series SKYJACK, Page 229 Models SJ46AJ & SJ51AJ 170947...

  • Page 230: Generator & Oil Cooler Assembly - 3.5Kw (46Aj)

    9.14 Generator & Oil Cooler Assembly - 3.5kW (46AJ) M166730AF SKYJACK, Page 230 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 231 • WASHER, Flat (0.375”) 112366 • FITTING, Elbow 90° (08 JICM - 12 ORBM) 103596 • BOLT, Hex head (0.375”-16 x 2.00” Grade 5) Parts list continued on the following page. Articulating Boom Series SKYJACK, Page 231 Models SJ46AJ & SJ51AJ 170947...
  • Page 232 9.14 Generator & Oil Cooler Assembly - 3.5kW (46AJ) (continued) M166730AF SKYJACK, Page 232 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 233 • WASHER, Flat (0.375”), A 127067 • WASHER, Flat BB style (0.375”), 138981 • FITTING, Elbow 90° (08 JICM - 12 ORBM) 117390 • LABEL, Push to reset generator Articulating Boom Series SKYJACK, Page 233 Models SJ46AJ & SJ51AJ 170947...

  • Page 234: Generator & Oil Cooler Assembly - 3.5Kw (51Aj)

    9.15 Generator & Oil Cooler Assembly - 3.5kW (51AJ) M167813AG SKYJACK, Page 234 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 235 103596 • BOLT, Hex head (0.375”-16 x 2.00” Grade 5) 703413 • FITTING, Tee (12 JICM - 12 JICM - 12 JICFSW) Parts list continued on the following page. Articulating Boom Series SKYJACK, Page 235 Models SJ46AJ & SJ51AJ 170947...
  • Page 236 9.15 Generator & Oil Cooler Assembly - 3.5kW (51AJ) M167813AG SKYJACK, Page 236 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 237 • NUT, Hex head nylon lock (M10-1.25 Grade 8.8) 127067 • WASHER, Flat BB style (0.375”) 138981 • FITTING, Elbow 90° (10 JICM - 12 ORBM) 117390 • LABEL, Push to reset generator Articulating Boom Series SKYJACK, Page 237 Models SJ46AJ & SJ51AJ 170947...

  • Page 238: Hydraulic Hose Connection - 3.5Kw Generator & Oil Cooler

    9.16 Hydraulic Hose Connection - 3.5kW Generator & Oil Cooler HYDRAULIC TANK COOLER 3.5kW GENERATOR (Side) GENERATOR MANIFOLD (Top) MAIN MANIFOLD HIGH PRESSURE SYSTEM & DRIVE FILTER PUMP M166734AB SKYJACK, Page 238 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 239 H5408 0061 0 Generator Manifold (Auxiliary) Main Manifold H5412 0100 0 Oil Cooler Return Filter (Hydraulic Tank) H5112 0135 0 Oil Cooler Main Manifold H5410 0039 0 Pressure Filter System Pump Articulating Boom Series SKYJACK, Page 239 Models SJ46AJ & SJ51AJ 170947...

  • Page 240: Generator Wiring - 3.5Kw

    9.17 Generator Wiring - 3.5kW 13 14 15 16 M169581AB2, M152582AA_M148596AA-3 SKYJACK, Page 240 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 241 • CLIP , Single (G8) 103857 • BOLT, Hex head cap (1/4”-20 X 1” Grade 5) 103995 • WASHER, Flat (1/4”) 115649 • NUT, Hex lock (1/4”-20 Grade 5, nylon) Articulating Boom Series SKYJACK, Page 241 Models SJ46AJ & SJ51AJ 170947...

  • Page 242: Generator - 3.5 Kw

    • • BLOCK, Manifold 168448 • • VALVE, Solenoid 168450 • • COIL, Solenoid 169407 • • VALVE, Flow control 169408 • • VALVE, Relief 169409 • • VALVE, Relief SKYJACK, Page 242 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 243: Generator - 12 Kw

    • ALTERNATOR, Generator - 60 Hz 197771 • VALVE, Check 197778 • COVER, Mount 197779 • COUPLING, Alternator 197780 • COUPLING, Motor 197781 • INSERT, Coupling 197782 • KEY, Alternator drive Articulating Boom Series SKYJACK, Page 243 Models SJ46AJ & SJ51AJ 170947...

  • Page 244: Generator & Oil Cooler Assembly - 12Kw

    9.20 Generator & Oil Cooler Assembly - 12kW M166732AB SKYJACK, Page 244 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 245 • NUT, Torque lock (3/8”-16 Grade C) 168616 • SHROUD, Generator - upper 168617 • SHROUD, Generator - lower 103473 • BOLT, Hex head (0.375-16” x 1.00” Grade 5) 137625 58” • SEAL, Bulb Articulating Boom Series SKYJACK, Page 245 Models SJ46AJ & SJ51AJ 170947...

  • Page 246: Generator & Oil Cooler - 12Kw

    9.21 Generator & Oil Cooler - 12kW M1666842AC SKYJACK, Page 246 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 247 168059 • • VALVE, Check 169407 • • VALVE, Flow control 169408 • • VALVE, Relief 169409 • • VALVE, Relief 121250 • FITTING, Plug hollow hex (04 ORBM) Articulating Boom Series SKYJACK, Page 247 Models SJ46AJ & SJ51AJ 170947...

  • Page 248: Circuit Breaker Assembly - 12Kw Generator

    9.22 Circuit Breaker Assembly - 12kW Generator 11 12 M167376AA SKYJACK, Page 248 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 249 • NUT, Hex head nylon lock (0.25”-20 Grade 5) 103999 • WASHER, Lock (0.375”) 167324 • BRACKET, Breaker mount 117430 • BOLT, Hex head (0.375”-16 x 1.25” Grade 5) 702613 • CONNECTOR, Strain relief (1-18” straight) Articulating Boom Series SKYJACK, Page 249 Models SJ46AJ & SJ51AJ 170947...

  • Page 250: Generator Wiring - 12 Kw

    9.23 Generator Wiring - 12 kW A - Generator Wire Assembly (Base Control Box) B - Generator Wire Assembly (Platform Control Box) M169999AA, M169581AB SKYJACK, Page 250 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 251 • • BLOCK, Terminal (4 cond through) 137942 • • JUMPER, 2-pin 144081 • WIRE ASSEMBLY, Generator (04) 144082 • WIRE ASSEMBLY, Generator (04A) 115747 • SWITCH, Toggle (1NT1-3) 144016 • SEAL, Toggle switch Articulating Boom Series SKYJACK, Page 251 Models SJ46AJ & SJ51AJ 170947...

  • Page 252: Hydraulic Hose Connections - 12 Kw Generator & Oil Cooler

    9.24 Hydraulic Hose Connections - 12 kW Generator & Oil Cooler HYDRAULIC TANK COOLER GENERATOR MANIFOLD 12kW GENERATOR MAIN MAIN MANIFOLD HIGH PRESSURE FILTER SYSTEM & DRIVE PUMP M166799AB SKYJACK, Page 252 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 253 Generator (Case Drain) H5410 0039 0 System Pump Pressure Filter H5410 0045 0 Generator Manifold Pressure Filter H5110 0053 0 Generator Manifold System Pump H5208 0046 0 Generator Manifold Main Manifold Articulating Boom Series SKYJACK, Page 253 Models SJ46AJ & SJ51AJ 170947...

  • Page 254: Welder Option

    9.25 Welder Option M159917AD SKYJACK, Page 254 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 255 • • NUT, Hex lock (#10-32 Grade 5, nylon) 105621 • • SCREW, Round head machine (#10-32 x 1”) 104694 • • WASHER, Flat (#10) Parts list continued on the next page. Articulating Boom Series SKYJACK, Page 255 Models SJ46AJ & SJ51AJ 170947...
  • Page 256 9.25 Welder Option (continued) M159917AD SKYJACK, Page 256 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 257 • BOLT, Hex head (1/4”-20 x 1.00” Grade 5) 159960 • SPACER, Nylon (0.403” ID x 0.75” OD, x 0.312” long) (drop bar entrance) 168336 • SPACER, Nylon (0.394” ID x 0.75” OD, x 0.125” long) Articulating Boom Series SKYJACK, Page 257 Models SJ46AJ & SJ51AJ 170947...

  • Page 258: Glazier Tray

    9.26 Glazier Tray M169156AA SKYJACK, Page 258 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 259 • • NUT, Hex head nylon lock (5/16”-18, Grade 5) 144491 • FOAM, Support 144604 • COVER, Bumper 144613 • STRAP , Glazier kit 151182 • LABEL, Panel cradle capacity Articulating Boom Series SKYJACK, Page 259 Models SJ46AJ & SJ51AJ 170947...

  • Page 260: Sgm Assembly

    9.27 SGM Assembly M165945AA SKYJACK, Page 260 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 261 137988 • LABEL, Crush/pinch hazard 166790 • LABEL, Capacity reduction SGM (small) 166811 • LABEL, Capacity reduction SGM 166808 • LABEL, SGM (black/grey) 165946 INSTALLATION INSTRUCTION, SGM (not shown) Articulating Boom Series SKYJACK, Page 261 Models SJ46AJ & SJ51AJ 170947...

  • Page 262: Sge Assembly

    9.28 SGE Assembly M166232AA SKYJACK, Page 262 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 263 • • TIEWRAP , 3-5/8” long black (not shown) 166113 • LABEL, SGE (reset button) 166756 • LABEL, SGE 167257 INSTALLATION INSTRUCTIONS, SGE (not shown) (ANSI/CSA) 165063 INSTALLATION INSTRUCTIONS, SGE (not shown) (CE & AS) Articulating Boom Series SKYJACK, Page 263 Models SJ46AJ & SJ51AJ 170947...

  • Page 264: Platform Control Box Cover

    9.29 Platform Control Box Cover M159855AG SKYJACK, Page 264 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 265 • NUT, Hex head nylon lock (#10-32, Grade 5) 104694 • WASHER, Flat (#10) 190020 • SPACER, Plastic (0.50” OD x 0.3125” long x 0.26” ID) 162078 • INSTRUCTION, Installation (not shown) Articulating Boom Series SKYJACK, Page 265 Models SJ46AJ & SJ51AJ 170947...

  • Page 266: Positive Air Shutoff Option - Deutz D2.9L

    9.30 Positive Air Shutoff Option - Deutz D2.9L M169645AA_1 SKYJACK, Page 266 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 267 169656 • • • HARNESS, PASV Secondary 169657 • • • HARNESS, PASV Ground 169658 • • • HARNESS, PASV RMP source 169923 • • LABEL, Positive air shutoff Articulating Boom Series SKYJACK, Page 267 Models SJ46AJ & SJ51AJ 170947...

  • Page 268: Positive Air Shutoff Option - Deutz D2011

    9.31 Positive Air Shutoff Option - Deutz D2011 M195417AA SKYJACK, Page 268 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 269 • GASKET, PASO - Deutz D2011 (Ref.) BASE CONTROLS with Positive Air Shut-Off Option (Deutz D2011) (For components, refer to Section 4.21) 195144 • HARNESS, Positive air shutoff 169923 • LABEL, Positive air shutoff Articulating Boom Series SKYJACK, Page 269 Models SJ46AJ & SJ51AJ 170947...

  • Page 270: Pipe Rack

    • • WASHER, Flat (0.375”) 144500 • • STRAP , Pipe rack 172383 • • LABEL, Pipe rack capacity 171239 • • LABEL, Capacity reduction 162725 • INSTRUCTION, Pipe rack installation (not shown) SKYJACK, Page 270 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 271: Oil Quick Drain

    OIL QUICK DRAIN - Deutz Engines 171265 OIL QUICK DRAIN - Kubota Engines 167431 • VALVE, Oil drain, 170731 • VALVE, Oil drain, 167432 • ELBOW, 90˚ oil drain, Articulating Boom Series SKYJACK, Page 271 Models SJ46AJ & SJ51AJ 170947...

  • Page 272: Telematics, Morey

    • WIRING, Telematics - Morey 171673 • • HARNESS, To master disconnect 127131 • • RELAY, 12 V, 40 amp (not shown) 167764 • • HARNESS, Telematics - Morey (3 wire) SKYJACK, Page 272 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 273: Telematics, Ztr

    • MOUNTING KIT, M6 ZTR telematics 170995 • TELEMATICS, M6 ZTR with deutsch connector 171106 • HARNESS, Telematics - ZTR 127131 • • RELAY, 12 V, 40 amp 170999 • • HARNESS, Telematics Articulating Boom Series SKYJACK, Page 273 Models SJ46AJ & SJ51AJ 170947...

  • Page 274: Work Lights

    9.36 Work Lights 13 14 M207504AA SKYJACK, Page 274 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 275 • • • CONNECTOR, Strain relief 168636 • • • WIRING DIAGRAM, Work light (not shown) 172305 • LABEL, Work light 208829 • INSTALLATION INSTRUCTION, Work lights (not shown) Articulating Boom Series SKYJACK, Page 275 Models SJ46AJ & SJ51AJ 170947...

  • Page 276: Tool Caddy

    9.37 Tool Caddy M204334AA_1 SKYJACK, Page 276 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 277 • • PIN, Quick release 1/4x3.2 LG with Lanyard 116161 • • RIVET, Pop (0.1875” x 0.565”) 172293 • • LABEL, Skyjack logo, 5” white 172294 • • LABEL, Skyjack logo, 3” white 168421 • • LABEL, Lock pin in place 172245 •...

  • Page 278: Residual Current Device (Rcd)

    • SCREW, Round head machine (10-32 x 0.50”) 117542 120” • CABTIRE, 14/3 (not shown) 117952 • WASHER, Seal (0.203” ID x 0.50” OD x 0.40”) 195056 • PLATE & BAR MODIFICATION, RCD SKYJACK, Page 278 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 279: Labels

    Labels - Front & Back 10.4 Labels - Engine Side Labels - Control Side 10.5 10.6 Engine Compartment Labels 10.7 Control Compartment Labels 10.8 Labels - Operator Platform 10.9 Fuel Labels Articulating Boom Series SKYJACK, Page 279 Models SJ46AJ & SJ51AJ 170947...
  • Page 280 Notes SKYJACK, Page 280 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 281: Label Kits

    ANSI/CSA MODELS Part 166309 Part 166310 Part 166311 SJ 46AJ 95,000,657 & Above 95,000,657 & Above 95,000,657 & Above SJ 51AJ Not Used 95,000,657 & Above 95,000,657 & Above Articulating Boom Series SKYJACK, Page 281 Models SJ46AJ & SJ51AJ 170947...

  • Page 282: Labels - Platform Control Box

    • LABEL, Relay 08FCR 172214 • LABEL, Relay 162ACR, B, C 143813 LABEL, Emergency lowering at platform control (ANSI/CSA) 147156 LABEL, Emergency lowering at platform controls (CE & AS) SKYJACK, Page 282 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 283: Labels - Front And Back

    Index Skyjack Qty. Description Part No. (Ref.) LABEL, Serial plate (Not included in kit, please consult factory) 159509 LABEL, “4X4” 139314 LABEL, Body crush 138211 LABEL, Connect AC supply Articulating Boom Series SKYJACK, Page 283 Models SJ46AJ & SJ51AJ 170947...

  • Page 284: Labels - Engine Side

    10.4 Labels - Engine Side 164638AD_Engine_Side SKYJACK, Page 284 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 285 (High flotation air tires) (Not included in kit) 142384 LABEL, Foam filled tire (Foam tires) (Not included in kit) 117023 LABEL, “CE” mark (CE) 128226 LABEL, Sound power level (CE&AS) (For components, refer to Section 10.1) Articulating Boom Series SKYJACK, Page 285 Models SJ46AJ & SJ51AJ 170947...

  • Page 286: Labels - Controls Side

    10.5 Labels - Controls Side Clearance Requirements 14 11 164638AA_Controls_Side SKYJACK, Page 286 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 287 (Foam tires) (Not included in kit) 117023 LABEL, “CE” mark (CE) 128226 LABEL, Sound power level (CE&AS) 161631 LABEL, Power line clearance (AS) (Not included in kit) (For components, refer to Section 10.1) Articulating Boom Series SKYJACK, Page 287 Models SJ46AJ & SJ51AJ 170947...

  • Page 288: Labels - Controls Compartment

    LABEL, Relay names - lower (Deutz D2011, GM & Kubota engines - ANSI/CSA & AS) 170779 LABEL, Relay names - lower (Deutz D2011 engine - CE) 149461 LABEL, Engine fault switch SKYJACK, Page 288 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 289: Labels - Engine Compartment

    10.7 Labels - Engine Compartment PM - Engine Compartment AJ Index Skyjack Qty. Description Part No. 161139 LABEL, Winch/Tow procedure 156613 LABEL, Do not alter 119674 LABEL, Battery disconnect switch Articulating Boom Series SKYJACK, Page 289 Models SJ46AJ & SJ51AJ 170947...

  • Page 290: Labels - Operator Platform

    10.8 Labels - Operator Platform Clearance Requirements 164638AA_Op_Platform SKYJACK, Page 290 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 291 LABEL, Connect AC supply 124362 LABEL, Warning do not wear jewelry 159513 LABEL, Daily maintenance checklist 161631 LABEL, Power line clearance (AS) (Not included in kit) (For components, refer to Section 10.1) Articulating Boom Series SKYJACK, Page 291 Models SJ46AJ & SJ51AJ 170947...

  • Page 292: Labels - Fuel

    LABEL, No smoking (Single tank) LABEL, No smoking (Double tank) 120390 LABEL, Propane Pictorial (Single tank) LABEL, Propane Pictorial (Double tank) 103023 LABEL, LPG 168457 LABEL, Open fuel cap slowly SKYJACK, Page 292 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 293: Tables

    11.0 TABLES 11.1 Fluids 11.2 Grease Locations - Axle Grease Table 11.3 Grease Locations - Gear Grease Table Filters 11.4 Articulating Boom Series SKYJACK, Page 293 Models SJ46AJ & SJ51AJ 170947...

  • Page 294: Fluids

    - 20°F to 115°F GM 50/50 Extended Life Coolant Ambient Temperature Limits Arctic Coolant Option - 40°F to 115°F GM 60/40 Extended Life Coolant Coolant Capacity 3.0 gal. (11.4 L) 191AA SKYJACK, Page 294 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 295: Grease Locations - Axle Grease Table

    SJ40T & 45T SJ61T & 66T Sun Gear Compound 407 SJ46A/AJ & 51AJ Shell Cardium EP Exxon Surrett Fluid 30 Refer to Service and Maintenance manual for greasing Articulating Boom Series SKYJACK, Page 295 frequency and procedures. Models SJ46AJ & SJ51AJ 170947...

  • Page 296: Grease Locations - Gear Grease Table

    SJ61T & 66T Sun Gear Compound 407 SJ46A/AJ & 51AJ Shell Cardium EP Exxon Surrett Fluid 30 60587AC Refer to Service and Maintenance manual for greasing frequency and procedures. SKYJACK, Page 296 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...

  • Page 297: Filters

    Fuel Pre‐Filter 164772 Air Cleaner Primary Element 165947 Air Cleaner Secondary Element 165948 Engine Oil 147072 Fuel 147071 In‐Line Fuel 139254 Air Cleaner Primary Element 751678 Air Cleaner Secondary Element 751677 Engine Oil 147120 Fuel 142301 Air Cleaner Primary Element 195293 Air Cleaner Secondary Element 195294 Engine Oil 194643 Fuel 136118 1164AB Articulating Boom Series SKYJACK, Page 297 Models SJ46AJ & SJ51AJ 170947...
  • Page 298 Notes SKYJACK, Page 298 Articulating Boom Series Models SJ46AJ & SJ51AJ 170947...
  • Page 300 Pålitelig lift løsninger av folk som bryr seg. www.skyjack.com...

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