TECSYSTEM MM453 Instruction Manual

Multichannels monitoring unit

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INSTRUCTION MANUAL
MM453
1MN0130 REV. 0
operates with ISO9001 certified quality system
TECSYSTEM S.r.l.
20094 Corsico (MI)
Tel.: +39-024581861
Fax: +39-0248600783
http://www.tecsystem.it
R. 1.2 09/02/17
ENGLISH
"Translations of the original instructions"

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Summary of Contents for TECSYSTEM MM453

  • Page 1 INSTRUCTION MANUAL MM453 1MN0130 REV. 0 operates with ISO9001 certified quality system TECSYSTEM S.r.l. 20094 Corsico (MI) Tel.: +39-024581861 Fax: +39-0248600783 http://www.tecsystem.it R. 1.2 09/02/17 ENGLISH “Translations of the original instructions”...
  • Page 2: Table Of Contents

    INTRODUCTION First of all we wish to thank you for choosing to use a TECSYSTEM product and recommend you read this instruction manual carefully: You will understand the use of the equipment and therefore be able to take advantage of all its func- tions.
  • Page 3  ………………………………….. AL0 MAPPING  ………………………………….. AL1 MAPPING  ………………………………….. AL2 MAPPING  ………………………………….. — 121-125 MAPPING 9) 4.20mA OUTPUT ………………………………….. 10) WARRANTY CONDITIONS ………………………………….. 11) TROUBLESHOOTING ………………………………….. 12) EQUIPMENT DISPOSAL ………………………………….. — 13) USEFUL CONTACTS ………………………………….. — MM453 SERIES...
  • Page 4: Safety Requirements

    POWER SUPPLY The MM453 series control unit has UNIVERSAL power supply, i.e. it can be supplied by 24 to 240 Vac-Vdc, irrespectively of polarity in Vdc. Before using it, make sure the power cable is not damaged, knotted or pinched. Do not tamper with the power cable.
  • Page 5: Accessories

    (optional) Code: 2PL0095 - Screws tightening torque 0.5Nm 1MN0030 REV. 0 ATTENTION: Always install the device using the terminals included in the pack. The use of terminals other than those included with the control unit might cause malfunctions. MM453 SERIES...
  • Page 6: Technical Specifications

    Dielectric strength 1500 Vac for 1 min. between output relays and sensors, relays and power supply, power ● supply and sensors Accuracy ± 1% full scale value, ± 1 digit ● Ambient operating temperature from -20 ° C to +60 ° C ● MM453 SERIES...
  • Page 7 Selection between channel automatic scanning, hottest channel or manual scanning ● Storage of maximum temperatures reached by channels and alarm status (memo) ● Front key to reset the alarms ● Only for Modbus inside and AD versions. ** Olny for AD verdion MM453 SERIES...
  • Page 8: Front Panel

    T m a x 1 1 0 ° C A L 1 O F F STATUS AL1 TEMPERATURE MAX CH T m i n 8 0 ° C A L 2 O F F STATUS AL2 TEMPERATURE MIN CH MM453 SERIES...
  • Page 9: Mounting

    1MN0065 REV. 0 Control unit Fixing screw Fixing block Cross-head screwdriver # 1X100mm Note: Do not install the device in too hot or humid places; low frequency and high intensity vibration can cause damage to the mechanical structure. MM453 SERIES...
  • Page 10: Electrical Connections

    ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS MM453 ex. Pt100 PT100 CONNECTION WHITE 1MN0130 REV. 0 Pt100 sensors Pt100 sensors AL0 Relay Card 1 CH1-CH2-CH3-CH4 Card 5 CH17-CH18-CH19-CH20 Pt100 sensors Pt100 sensors 4.20mA (Optional) page 25. Card 2 CH5-CH6-CH7-CH8 Card 6 CH21-CH22-CH23-CH24 Pt100 sensors Relays RS485 (Optional) page 18.
  • Page 11: Power Supply

    FAULT 26-28 NC: NO FAULT POWER ON POWER SUPPLY The MM453 control unit has UNIVERSAL power supply, i.e. it can be supplied by 24 to 240 Vac-Vdc, 50/60 Hz irrespec- tively of polarity in Vdc (terminals 40-42). This is obtained thanks to the use of a tested power supply unit, newly designed and manufactured, that frees installers from worrying about the correct Vac and Vdc supply.
  • Page 12: Wiring Notes

    Finally switch the unit off and back on to check the memory works correctly, if it is damaged DATA ERROR will be displayed again (send the control unit to Tecsystem srl for repairs). In case of failure of the internal memory, LOST DATA indication appears with the relevant Fault contact (send the control unit to Tecsystem srl for repairs).
  • Page 13: Temperature Sensor Diagnostics

    TECSYSTEM S.r.l. has designed its own special cable to transfer the measurement signals, CEI-compliant, with all the protection requirements provided for: model CT-ES. 1MN0035 REV. 0 1MN0034 REV. 0 NOTE: the use of cables not complying with the above might cause reading anomalies. It is always important to take into account that any interference on the signal lines might cause anomalies on the Pt100 inputs (CH1-CH2-CH3- CH4......CH24) or on the sensors themselves.
  • Page 14: Programming

    6 0 ° C connected. R e l A L > A L 1 9 0 ° C Press ► key to proceed to step 6. M o d e 1 > A L 2 1 1 9 ° C MM453 SERIES...
  • Page 15: Programming Mm453 Setting Page

    The value of alarm threshold 1 cannot be higher than the threshold value of alarm 2. PROGRAMMING MM453 PAGE SETTING Selecting MM453 SETTING it appears the page that allow you to load the MM453 base operating settings. STEP FUNCTION DESCRIPTION DISPLAY PAGE The cursor →...
  • Page 16: Factory Default Selection

    M o d e 1 > A L 2 1 1 9 ° C see example screen on the right. RELAYS LOGIC (AL/AUX). MM453 PROGRAMMING ALARMS INDICATION OF OPTIONAL PROGRAM STEPS STATUS ALARM L1 L2 AL1= 90°C - AL2 = 119°C...
  • Page 17 We recommend you to check the programming before starting to use the control unit. The default parameters set by TECSYSTEM might not suit your requirements. Programming the device is the end user’s responsibility: the set alarm thresholds and the enabled functions described in this manual must be checked (by a specialized technician) referring them to the application and system characteristics on which the control unit is installed.
  • Page 18: Modbus Option

    For a correct working of Modbus it is necessary to load the RS485 network setup parameters: address, baud rate, parity bit (please refer to Modbus parameter programming at page 20). The serial communication of the temperature control monitoring unit is active only when the MM453 is in monitoring mode and not in programming mode.
  • Page 19: Code 16(10)

    To confirm the display will show REMOTE PROGRAMMING message. ERROR CODES (exception code). In case of a wrong request, MM453 will answer with modified codes and codified errors according to the following: - Unsupported function code - Wrong data address...
  • Page 20: Modbus Parameter Programming

    Press ENT/RST key to confirm the choice. 3 F a c t o r y D e f a u l t Selecting MM453 SETTING, the page allowing to load the operational settings for the base unit MM453 is displayed. STEP...
  • Page 21: Channel State And Setting Mapping

    STATO_AL_CH21 SETTING_CH21 HOLDING REGISTER STATO_AL_CH22 SETTING_CH22 HOLDING REGISTER STATO_AL_CH23 SETTING_CH23 HOLDING REGISTER STATO_AL_CH24 SETTING_CH24 HOLDING REGISTER Registers from N.25 to N.48 contain the state of the channels in the higher side and the setting in the lower side. MM453 SERIES...
  • Page 22: Al0 Mapping

    HOLDING REGISTER Registers from N.49 to N.72 contain the AL0 thresholds programmed for each channel. In order to manage also the reading of the negative values is necessary to subtract an offset of 160 to calculate the correct data. MM453 SERIES...
  • Page 23: Al1 Mapping

    HOLDING REGISTER Registers from N.73 to N.96 contain the AL1 thresholds programmed for each channel. In order to manage also the reading of the negative values is necessary to subtract an offset of 160 to calculate the correct data. MM453 SERIES...
  • Page 24: Al2 Mapping

    At the moment the registers 122_LO and registers from 124 to 125 are not used. ADR MODBUS bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 adr_07 adr_06 adr_05 adr_04 adr_03 adr_02 adr_01 adr_01 BDR1 BDR0 MM453 SERIES...
  • Page 25 = not used 4-20mA OUTPUT The MM453 unit has a 4.20mA signal output with current scanning. The scan duration is two seconds for each channel, for all channels (including those are turned off). OUTPUT 4.20mA VALUES - MESSAGES - TEMPERATURE...
  • Page 26: Ma Output

    Scanning time is 2 seconds for each channel, and is performed on all channels (including channels then turned off). For example if a unit MM453 is equipped with 4 cards the scan will cover 16 channels, and the routine timing is 32 seconds to perform a cycle.
  • Page 27: Warranty Conditions

    "Tecsystem s.r.l's General Conditions of Sale", available at www.tecsystem.it and / or in the purchase agreement. The warranty is considered valid only when the product is damaged by causes attributable to TECSYSTEM srl, such as manufacturing or components defects.
  • Page 28: Troubleshooting

    Returning used electrical devices: contact TECSYSTEM or your TECSYSTEM agent for information on the correct disposal of the devices. TECSYSTEM is aware of the impact its products have on the environment and asks its customers active support in the correct and environmentally-friendly disposal of its devices.

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