Hyundai 2010 GENESIS COUPE Manual

Body (interior and exterior)

Hide thumbs

Table of Contents

Quick Links

GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Body (Interior and Exterior)

Body (Interior and Exterior) > General Information > Specifications

Specifications

Hood

Door

Trunk Lid

Seat Belts

Tightening Torques

Trunk

Front doors

Seat

Seat belt

Body (Interior and Exterior) > General Information > Special Service Tools

Special Service Tools

Tool (Number and name)

09793-21000

Door hinge adjusting wrench

Type

Construction

Regulator system

Locking system

Type

Front

Rear

Items

Trunk lid latch

Door hinge to body

Door hinge to door

Door striker

Checker to body

Checker to door

Front seat mounting bolts

Rear seat mounting bolts

Front seat belt buckle mounting bolt

Front seat belt retractor mounting bolt

Front seat belt lower anchor

Front seat belt upper anchor

Rear seat belt anchor attaching bolt

Rear seat belt retractor mounting bolt

Rear hinged, gas lifter type

Front hinged, Frameless door construction

Wire drum type

Pin-fork system

Gas rifter type

3 point type with Emergency Locking Retractor (E.L.R)

N.m

16.7~21.6

34.3~41.2

7.8~19.6

16.7~21.6

6.9~10.8

34.3~53.9

39.2~53.9

Illustration

Kgf.m

1.7~2.2

3.5~4.2

1.0~2.0

1.7~2.2

0.7~1.1

3.5~5.5

4.0~5.5

Use

Adjustment, removal and installation of

the door hinge

Lb-ft

12.3~15.9

25.3~30.4

7.2~14.5

12.3~15.9

5.1~8.0

25.3~39.8

28.9~39.8

Table of Contents

Need help?

Do you have a question about the 2010 GENESIS COUPE and is the answer not in the manual?

Questions and answers

Summary of Contents for Hyundai 2010 GENESIS COUPE

Page 1 GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Body (Interior and Exterior) Body (Interior and Exterior) > General Information > Specifications Specifications Hood Type Rear hinged, gas lifter type Door Construction Front hinged, Frameless door construction Regulator system Wire drum type Locking system Pin-fork system Trunk Lid...
Page 2 Door hinge adjusting wrench the door hinge 09800-21000 Trim removal Ornament remover 09853-31000 Headliner clip removal Headliner clip remover 09861-31100 Cutting windshield sealant Sealant cut-out tool (use with 09861-31200) 09861-31200 Cutting windshield sealant Sealant cutting blade (use with 09861-31100) 09861-31000 Windshield moding removal Windshield molding remover 09880-4F000...
Page 3: Troubleshooting
Hog ring clip installer Body (Interior and Exterior) > General Information > Troubleshooting Troubleshooting Symptom Suspect Area Remedy Water leaks from sunroof Dirt accumulation in drain tube Remove dirt from drain Clogged drain tube Blow air into drain to remove dirt Broken or dislocated drain tube, defective or Check tube installation and flange cracked clip...
Page 4: Measurement Method
Water leak through windshield Defective seal Fill with sealant end rear window Defective flange Correct Body (Interior and Exterior) > Body Dimensions > General Information General 1. Basically, all measurements in this manual are taken with a tracking gauge. 2. When a measuring tape is used, check to be sure there is no elongation, twisting or bending. 3.
Page 5 Measurement Point 1. Measurements should be taken at the hole center. Body (Interior and Exterior) > Body Dimensions > Front Body > Body Repair Front Body A...
Page 7 Front Body B...
Page 9 Body (Interior and Exterior) > Body Dimensions > Side Body > Body Repair Side Body A...
Page 11 Side Body B...
Page 13 Body (Interior and Exterior) > Body Dimensions > Interior > Body Repair Interior A...
Page 15 Interior B...
Page 17 Interior C...
Page 19 Interior D...
Page 21 Body (Interior and Exterior) > Body Dimensions > Rear Body > Body Repair...
Page 23 Body (Interior and Exterior) > Body Dimensions > Under Body > Body Repair Projected Dimensions...
Page 25: Actual-Measurement Dimensions
Actual-Measurement Dimensions...
Page 27 Body (Interior and Exterior) > Exterior > Fender > Repair procedures Replacement...
Page 28 • Be careful not to damage the hood and body. • When removing the clips, use a clip remover. 1. Remove the side sill molding (A). 2. Loosening the fender mounting screws. 3. Remove the front bumper mounting screw (A). 4.
Page 29 • When removing and installing the hood, an assistant is necessary. • Be careful not to damage the hood and body. • When removing the clips, use a clip remover. 1. Using a screwdriver, lift up slightly the socket clips (A) of both ends on the lifter (B), and then remove the lifter from the bracket (C).
Page 30 2. Installation is the reverse of removal. Hood Seal Weatherstrip Replacement 1. Detach the clips, then remove the hood weatherstrip (A). Take care not to scratch the hood. 2. Installation is the reverse of removal. • Replace any damaged clips. Hood Weatherstrip Replacement 1.
Page 31: Hood Release Handle Replacement
2. Installation is the reverse of removal. • Replace any damaged clips. Hood Release Handle Replacement 1. After loosening the mounting screw, then remove the hood release handle (A). 2. Installation is the reverse of removal. • Make sure the hood latch cable is connected properly. •...
Page 32 3. Remove the hood latch (A) mounting bolts. 4. Disconnect the hood latch cable (A) and remove the latch (B). 5. Installation is the reverse of removal. • Make sure the hood latch cable is connected properly. • Make sure the hood locks securely. Adjustment 1.
Page 33 Body (Interior and Exterior) > Exterior > Trunk Lid > Repair procedures Replacement Trunk Lid Replacement 1. Detach the clips, then remove the trunk trim (A). • When removing and installing the trunk lid, an assistant is necessary. • Wear gloves to protect hands from injury.
Page 34 2. Disconnect the wiring harness (A). 3. After loosening the mounting bolt, remove the trunk lid (B). 4. Installation is the reverse of removal. • Replace any damaged clips. Trunk lid weatherstrip replacement 1. Remove the trunk lid weatherstrip (A). 2.
Page 35 3. After loosening the mounting bolt, then remove the latch assembly (B). 4. Installation is the reverse of removal. Adjustment 1. After loosening the trunk lid hinge (A) mounting bolt, adjust the trunk lid (D) by moving it up or down, or right or left. 2.
Page 36 Body (Interior and Exterior) > Exterior > Front Door > Components and Components Location Components...
Page 37 1. Door checker 4. Power window motor 7. Door panel 2. Door module 5. Outside handle 8. Door latch 3. Window glass 6. Outside handle cover Body (Interior and Exterior) > Exterior > Front Door > Repair procedures Replacements Out Side Handle Replacement 1.
Page 38 2. Remove the outside handle (A) by sliding it rearward. 3. Disconnect the connector (A). 4. Installation is the reverse of removal. • Make sure the door lock and open properly. Door Trim Replacement • Take care not to scratch the door trim and other parts. •...
Page 39 2. Remove the inside handle cover (A). 3. Loosen the door trim (A) mounting screws. 4. Release the clips that hold the door trim. 5. Disconnect the tweeter speaker connector, trunk lid & ful filler switch connector, power window connector, power mirror connector.
Page 40: Glass Replacement
7. Installation is the reverse of removal. • Make sure of connectors is plugged in properly and each rod is connected securely. • Make sure the door lock and opens properly. Inside Handle Replacement 1. Remove the door trim. 2. Loosen the mounting screw, then remove the inside handle (A). 3.
Page 41: Speaker Replacement
4. Installation is the reverse of removal. • Roll the glass up and down to see if it move freely without binding. • Adjust glass position as needed. Speaker Replacement 1. Remove the door trim. 2. Drill out the rivets to remove the speaker (B) from the door inner panel. 3.
Page 42 3. Installation is the reverse of removal. • Grease should be applied to areas where there is rotational parts and springs. • Roll the glass up and down to see if it move freely without binding. Door Module Assembly Replacement 1.
Page 43 5. Installation is the reverse of removal. • The area of whole parts should be applied with sufficient grease. • Make sure the connector are connected properly and each rod is connected securely. • Make sure door lock operates and door open/close properly. Latch Assembly Replacement 1.
Page 44: Glass Adjustment
• Make sure door lock operates and door open/close properly. Channel Replacement 1. Remove the following parts. A. Door trim B. Window glass C. Door module 2. After loosening the mounting nuts, remove the door channel (A). 3. Installation is the reverse of removal. •...
Page 45: Door Position Adjustment
3. Check that the glass moves smoothly. 4. Raise the glass fully, and check for gaps. Check that the glass contacts the glass run channel evenly. 5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items: A.
Page 46: Door Striker Adjustment
3. Check that the door and body edges are parallel. 4. Grease the pivot portions of the hinges indicated by the arrows. 5. Check for water leaks. Door Striker Adjustment Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.
Page 47 6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck. Body (Interior and Exterior) > Exterior > Body Side Moldings > Repair procedures Replacement Radiator Grille Replacement 1.
Page 48: Motor Replacement
2. Installation is the reverse of removal. Motor Replacement 1. Remove the over head console. • Confirm the position of guide whether it is closed or not when you remove the motor. 2. Disconnect the motor connector (A), remove the screws and then remove the motor (B). 3.
Page 49 2. Disconnect the deflector link (A) from the frame (B), and then remove the deflector (C ). 3. Installation is the reverse of removal. Sunroof Assembly Replacement 1. Remove the follows parts. A. Door scuff trim. B. Front pillar trim. C.
Page 50 Sunshade And Drip Rail Replacement 1. Remove the sunroof assembly. 2. Remove the drip link (A) and sunshade stopper (B). 3. Remove the sunshade (C) and drip rail (D).
Page 51 4. Installation is the reverse of removal. Guide Assembly Replacement 1. Remove the sunroof assembly. 2. Lower and slide the guide assembly (A) to the rear to remove. 3. Remove the guide (A) and slide (B).
Page 52 4. Installation is the reverse of removal. • Make sure to align the slide with the center of“A” and “B” • Make sure to initialize the motor. Adjustment How To Initialize 1. Check that the glass has been installed. A. Finished height adjustment. 2.
Page 53 3. After moving the slide 5mm forward, turn OFF the switch and push the UP switch (Keeping on pushing the switch with continuous operation) A. If the motor initialization is successful, the sunroof should fully side open and close once. 4.
Page 54 Body (Interior and Exterior) > Exterior > Mirror > Repair procedures Replacement Outside Rear View Mirror Relplacement • When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. •...
Page 55: Inside Rear View Mirror Replacement
3. Installation is the reverse of removal. Inside Rear View Mirror Replacement 1. Push the inside rear view mirror base (A) down to remove to inside rear view mirror assembly (B). 2. Installation is the reverse of removal. 3. Installation is the reverse of removal. ECM Mirror Replacement 1.
Page 56 4. Installation is the reverse of removal. Body (Interior and Exterior) > Exterior > Cowl Top Cover > Repair procedures Replacement Cowl Top Cover Replacement 1. Remove the wiper (A). 2. Detach the (B), then remove the cowl top cover (A). 3.
Page 57 1. Console upper cover 4. Armrest 2. Cup holder 5. Console rear cover 3. Ashtray 6. Floor console Body (Interior and Exterior) > Interior > Console > Repair procedures Replacement Floor Console Replacement • When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Page 58 2. Remove the knob (A). 3. Remove the console upper cover (A). 4. Disconnect the connector (B). 5. Remove the parking brake cover (A).
Page 59 6. Remove the pad (A). 7. After loosening the console mounting screws and bolts, remove the floor console assembly (A). 8. Installation is the reverse of removal. • Make sure the connectorare connected in properly. • Replace any damage clips. Body (Interior and Exterior) >...
Page 60 1. Main crash pad 5. Shroud lower panel 2. Shroud upper panel 6. Crash pad side cover 3. Crash pad lower panel 7. Multi Unit 4. Crash pad side cover 8. Crash pad lower switch...
Page 61 1. Crash pad 7. Shroud duct 13. Center speaker grille 2. Cluster 8. Audio assembly 14. Glove box 3. Cluster fascia lower panel 9. Cowl cross bar 15. Heater control unit 4. Center fascia panel 10. Wiring harness 16. Multi display 5.
Page 62 1. Remove the cluster lower panel (A). 2. After loosening the mounting screws, remove the cluster (A). 3. Disconnect the connector (A). 4. Installation is the reverse the removal. • Make sure the connector is connected properly. Lower Panel Replacement 1.
Page 63 2. After loosening the crash pad lower panel mounting screws, then remove the lower panel (A). 3. Disconnect the connector (A). 4. Disconnect the connector (A). 5. Disconnect the connector (A).
Page 64 6. Installation is the reverse of removal. Center Fascia Panel Replacement • When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. • Put on gloves to protect your hands. 1.
Page 65 • Make sure the connector is plugged in properly. Audio Assembly Replacement 1. Remove the center fascia panel. 2. After loosening the audio assembly mounting screws, remove the audio assembly (A). 3. Disconnect the connectors (A). 4. Installation is the reverse of removal. •...
Page 66: Glove Box Replacement
3. After loosening the mounting screws, remove the multi display unit (A). 4. Disconnect the connector (A). Glove Box Replacement 1. Remove the crash pad side cover (A).
Page 67 2. Disconnect the damper (B) from the glove box (A). 3. Remove the lift (A) from the glove box (B). 4. Disconnect the pine (A), then remove the glove box (B). 5. Remove the crash pad side cover.
Page 68: Shroud Replacement
6. After loosening the mounting screws, remove the glove box housing (A). 7. Installation is the reverse of removal. Shroud Replacement 1. Loosen the screws. 2. Remove the shroud assembly (A). 3. Installation is the reverse of removal. Crash Pad Replacement •...
Page 69 3. Remove the center speaker (A). 4. Disconnect the connector (B). 5. Disconnect the connector (A). 6. Remove the front pillar trim (A).
Page 70 7. Remove the photo sensor (A). 8. Remove the crash pad (A). 9. Installation is the reverse of removal. • Make sure the crash pad fits onto the guide pins correctly. • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched. •...
Page 71 6. Disconnect the connectors. 7. Disconnect the connectors (A). 8. Remove the cowl cross bar (A). 9. Installation is the reverse of removal.
Page 72 Body (Interior and Exterior) > Interior > Roof Trim > Components and Components Location Components 1. Roof trim 3. Overhead console 2. Sunvisor 4. Sunvisor retainer...
Page 73 1. Roof trim 3. Overhead console 2. Sunvisor 4. Sunvisor retainer Body (Interior and Exterior) > Interior > Roof Trim > Repair procedures Replacement Roof Trim Replacement • When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. •...
Page 74 4. Remove the sunvisor A. Remove the sunvisor (A) and holder (B) from each side. 5. Remove the overhead console. A. Remove the screw. B. Pull out the roof console (A). C. Disconnect the connector (B). 6. Remove the cover (A).
Page 75 7. Disconnect the connector (A). 8. Disconnect the connector (A). 9. Disconnect the connector (B). 10. Remove the roof trim (A).
Page 76 11. Installation is the reverse of removal. Body (Interior and Exterior) > Interior > Interior Trim > Components and Components Location Components...
Page 77 1. Front pillar trim 5. Door scuff trim 2. Cowl side trim 6. Door step 3. Front pillar trim 7. Rear pillar trim 4. Center pillar upper trim 8. Luggage side trim Body (Interior and Exterior) > Interior > Interior Trim > Repair procedures Replacement Front Pillar Trim Replacement •...
Page 78 1. Remove the front pillar trim (A). 2. Installation is the reverse of removal. • Replace any damage clips. Center Pillar Trim Replacement • Put on gloves to protect your hands. • When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. •...
Page 79 • Put on gloves to protect your hands. • When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. • Take care not to bend or scratch the trim and panels. 1. Remove the rear pillar trim (B). 2.
Page 80 5. Remove partition side trim. 6. Remove the seat belt lower anchor (A). 7. Remove the seat belt cover (A). 8. Remove the package tray trim (A).
Page 81 9. Installation is the reverse of removal. Body (Interior and Exterior) > Interior > Windshield Glass > Components and Components Location Components 1. Windshield molding 2. Windshield glass 3. Cowl top cover Body (Interior and Exterior) > Interior > Windshield Glass > Repair procedures Replacement Removal...
Page 82 • Put on gloves to protect your hands. • Use seat covers to avoid damaging any surfaces. 1. Remove the following items. A. Front pillar trim, both sides. B. Windshield wiper arms and cowl cover (Refer to page BE-“Windshield wiper”). 2.
Page 83 4. Install the spacer (A) install the windshield glass (B) temporarily with marking sure to position them on the center, and then place the alignment mark (C). 5. Remove the windshield. 6. With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange.
Page 84 7. Apply a light coat of glass primer to the outside of the fasteners. • Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed. •...
Page 85 9. Use suction cups (A) to hold the windshield over the opening, align it with the alignment marks (B) made in step 15, and set it down on the adhesive. Lightly push on the windshield until its edges are fully seated on the adhesive all the way around.
Page 86 Components 1. Front bumper cover 3. Front bumper rail 2. Front bumper side bracket Body (Interior and Exterior) > Bumper > Front Bumper > Repair procedures Replacement • Put on gloves to protect your hands. • When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage. •...
Page 87 2. Remove the radiator upper cover mounting clips. 3. Remove the screw (A). 4. Remove the headlamp. 5. Remove the front bumper cover. 6. Disconnect the fog lamp connector (A).
Page 88 7. Installation is the reverse of removal. Body (Interior and Exterior) > Bumper > Rear Bumper > Components and Components Location Components...
Page 89 1. Rear bumper assembly 2. Rear bumper mounting bracket Body (Interior and Exterior) > Bumper > Rear Bumper > Repair procedures Replacement • After remove the rear combination lamp. • When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts your hands.
Page 90 6. Loosen the rear bumper cover screws and clips. 7. Remove the rear bumper cover (A). 8. Installation is the reverse of removal. • Replace any damage clips. Body (Interior and Exterior) > Seat & Power Seat > Front Seat > Repair procedures Replacement Seat Assembly Replacement 1.
Page 91 3. Disconnect the connectors (A), and remove the seat assembly. Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) SEAT MOUNTING BOLT INSTALLATION PROCEDURE (manual seat only) • Set the into the most rearward position. check then each slide is locked, and then tighten the front mounting bolt temporarily.
Page 92 3. After loosening the mounting screws, then remove the recliner cover (A). 4. Disconnect the connector. 5. Installation is the reverse of removal. Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) Seat Cushion Cover Replacement 1.
Page 93 5. Remove the seat cushion cover (A). 6. Installation is the reverse of removal. Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) Seat Back Cover Replacement 1. Remove front seat assembly. 2.
Page 94 6. Disconnect the connector (A). 7. Pull out the headrest guides (A) while pinching the end of the guides, and remove them. 8. After removing the hogring clip(B) and remove the seat back cover (C).
Page 95 9. Installation is the reverse of removal. • To prevent wrinkles, make sure the material is stretched evenly over the cover (B) before securing the hogring clips (A). • Replace the hogring clips with new ones using special tool (C). Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) Seat Frame Replacement...
Page 96 Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) Seat Cushion Heater Replacement 1. Remove the seat cushion cover. Seat Back Heater Replacement 1. Remove the seat back cover. Be sure to perform PODS re-zero with Hi-Scan (pro) after replacing parts (passenger's) (Refer to page RT- Airbag) Body (Interior and Exterior) >...
Page 97 1. Rear seat back assembly 2. Rear seat cushion assembly Body (Interior and Exterior) > Seat & Power Seat > Rear Seat > Repair procedures Replacement Rear Seat Assembly Replacement 1. After loosening the mounting bolts, remove the seat assembly (A), (B).
Page 98: Rear Seat Latch Replacement
2. Installation is the reverse of removal. Rear Seat Latch Replacement 1. Remove the rear seat. 2. After loosening the mounting bolts, remove the latch assembly (A). 3. Remove the cable (A). 4. Remove the handle (A).
Page 99 5. Installation is the reverse of removal. Body (Interior and Exterior) > Seat Belt > Front Seat Belt > Components and Components Location Components...
Page 100: Front Seat Belt Replacement
1. Front seat belt 3. Rear seat belt buckle 2. Rear seat belt Body (Interior and Exterior) > Seat Belt > Front Seat Belt > Repair procedures Replacement Front Seat Belt Replacement • When installing the belt, make sure not to damage the pretensioner. 1.
Page 101 7. After disconnecting the pretensioner connector lock pin, remove the pretensioner connector (A), Loosen the mounting bolt, then remove the pretensioner (C). Front Seat Belt Buckle Replacement 1. Remove the following items first. A. Front seat assembly. 2. Remove the wire harness of buckle from seat. 3.
Page 102 4. Installation is the reverse of removal. Body (Interior and Exterior) > Seat Belt > Rear Seat Belt > Repair procedures Replacement Rear Seat Belt Relacement 1. Remove the following items first: A. Front seat assembly. B. Rear seat assembly. C.
Page 103 5. Installation is the reverse of removal. Rear Seat Belt Buckle Replacement 1. Remove the rear seat assembly. 2. Remove the rear seat belt buckle (A). Tightening torque : 39.2 ~ 53.9 N.m (4.0 ~ 5.5 kgf.m, 28.9 ~ 39.8 lb-ft) 3.

Hyundai 2010 GENESIS COUPE Manual

Quick Links

Need help?

Questions and answers

Related Manuals for Hyundai 2010 GENESIS COUPE

Summary of Contents for Hyundai 2010 GENESIS COUPE

Table of Contents