Page 1 Instrument Manual Transmitter in Field Housing PR5230 Instrument Manual 9499 050 52301 Edition 4 09.09.2010 for PR5230 Release: 1.00 Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany Tel:+49.40.67960.303 Fax:+49.40.67960.383...
Page 2 Bitte beachten Alle Angaben in diesem Dokument sind - soweit nicht gesetzlich vorgegeben - unverbindlich für Sartorius und stehen unter Änderungsvorbehalt. Die Bedienung des Produktes darf nur von geschultem, fach- und sachkundigem Personal durchgeführt werden. Bei Schriftwechsel über dieses Produkt bitte Typ, Bezeichnung und Versionsnummer sowie alle mit dem Produkt in...
Page 3: Table Of Contents
Intended Use........................................9 Initial Inspection......................................9 Before Commissioning....................................9 1.4.1 Installation ......................................9 1.4.2 Opening the Instrument ................................10 1.4.3 Connection of a protective earth conductor to PR5230 ....................10 1.4.4 Power Connection PR5230 ................................10 1.4.5 Failure and Excessive Stress...............................11 1.4.6 Important Note....................................11 1.4.7 Maintenance and Repair................................11...
Page 4 Connecting a Load Cell with 4-Wire Cable.......................... 73 4.4.2 Connecting PR6221 Load Cells ..............................73 4.4.3 Connecting up 2 to 4 Load Cells via PR5230/22 Load Cell Junction Board.............. 74 4.4.4 Connecting up 2 to 8 Load Cells using 6-Wire Connecting Cable................78 4.4.5 Connecting Load Cells with External Supply........................
Page 5 PR5230 Instrument Manual List of Contents Commissioning ....................................81 Data Protection/Power Failure................................81 5.1.1 CAL Switch ......................................81 Switching on the Instrument .................................82 5.2.1 Resetting the Instrument/Activating Network ‚DHCP’......................82 5.2.2 Searching the Instrument in the Network with 'Indicator Browser'................85 Operation Using a PC....................................88 5.3.1...
Page 6 List of Contents PR5230 Instrument Manual Analog Output......................................129 5.8.1 Adapting the Analog Output..............................130 Retrieve eventlog memory ...................................131 5.9.1 FatalError ......................................131 5.9.2 Setup ......................................132 5.9.3 Indicator......................................132 5.9.4 Powerfail.......................................132 5.10 Backup of EAROM....................................132 5.11 ConfigureIt Professional ..................................133 5.11.1 Installation ....................................133 5.11.2 Program Start....................................135 5.11.3...
Page 7 PR5230 Instrument Manual List of Contents SMA Reply Messages....................................156 7.4.1 Standard Reply.................................... 156 7.4.2 Reply with Unknown Command ............................158 7.4.3 Reply in Case of Communication Error..........................158 7.4.4 Reply with Diagnosis Command............................158 7.4.5 Reply with ‘A’ and ‘B’ Command............................159 7.4.6...
Page 8 Load Cells ......................................184 14.5.2 Connecting Cable ..................................184 14.5.3 Principle ......................................184 14.5.4 Accuracy and Stability................................184 14.5.5 Sensitivity .....................................184 14.5.6 Analog Output (Option PR5230/06) ............................185 14.5.7 Digital Inputs ....................................185 14.5.8 Digital Outputs....................................185 14.5.9 Serial Interfaces ..................................185 14.5.10 Network Interface..................................186 14.5.11 Fieldbus Interfaces (Options)..............................186 14.6 Mechanical Data......................................186...
Page 9: Safety Information
Check the content of the consignment for completeness and inspect it visually for signs of damage that may have occurred during transport. If there are grounds for rejection of the goods, a claim must be filed with the carrier immediately and the Sartorius sales or service organization must be notified. Before Commissioning...
Page 10: Opening The Instrument
This instrument contains electrostatically sensitive components. For this reason, an equipotential bonding conductor must be connected when working on the open instrument (antistatic protection). 1.4.3 Connection of a protective earth conductor to PR5230 1.4.3.1 Version 230 V AC The instrument must be connected to protective earth via a protective earth conductor (PE) in the power connector.
Page 11: Failure And Excessive Stress
Make sure that the construction of the instrument is not altered to the detriment of safety. In particular, leakage paths, air gaps (of live parts) and insulating layers must not be reduced. Sartorius cannot be held responsible for personal injury or property damage caused by an instrument repaired incorrectly by a user or installer.
Page 12: Transmitter In Field Housing
Wide range power supply for 100 to 240 V AC, protection class I (protective earth) Version PR5230 for 24 V direct current Version PR5230 with intrinsically safe load cell supply (optional) Plug-in connections inside the instrument for load cells, inputs/outputs, LAN adaptor, serial interfaces Calibration using PC tool (Browser/VNC) or ConfigureIt Calibration using weights, by entering mV/V values, or directly, using load cell data ("smart calibration")
Page 13: Housing
PR5230 Instrument Manual Transmitter in Field Housing Housing The transmitter is installed in a stainless steel field housing with protection type IP66. It is intended for wall mounting. The door is left-hinged and opens towards the front. The environmental conditions specified for the instrument must be observed (see Chapter 14.4.1).
Page 14: Display And Controls
Transmitter in Field Housing PR5230 Instrument Manual Display and Controls 2.3.1 Display The display permits indication of 6-digit weight values (digit height 18 mm) with decimal point. Possible units of mass are mg, g, kg, t, lb or oz. Status indication...
Page 15 PR5230 Instrument Manual Transmitter in Field Housing 2.3.1.1 Status Indication For status indication, max. 5 lines can be configured by selecting from a menu (see Chapter 5.6.7). Selection Width Height Example Description Empty ½ Display 1 Line Empty line Gross/Net/Tare ½...
Page 16: Status Leds
Transmitter in Field Housing PR5230 Instrument Manual 2.3.2 Status LEDs The instrument has 6 green LEDs for display of the operating or error status. 2.3.2.1 Hardware, Bus Connection (Fieldbus plug-in cards), Network, Power supply Hardware error Bus connection Bus connection not...
Page 17: Buttons
PR5230 Instrument Manual Transmitter in Field Housing 2.3.3 Buttons The 3 buttons are accessible only when the housing door is open. The following functions can be performed: zero setting (1) taring (2) test measurement (3) display of software version and board number by simultaneous actuation of push-buttons (1) and (3) Adjustment or parameter entry is not possible using the push-buttons.
Page 18 Transmitter in Field Housing PR5230 Instrument Manual The display shows weight values of up to 7 digits with decimal point and plus or minus sign. Available mass units are mg, g, kg, t, lb or oz. lb and oz units are not permitted for use in legal metrology in the EU and EEC.
Page 19 PR5230 Instrument Manual Transmitter in Field Housing Navigation key Description Cursor moves to the right. Selection Cursor moves to the left. Selection Scroll up in the menu. Scroll down in the menu. Menu key Description Softkey: select function Backspace/delete Exit from current menu; continue operation on next higher level.
Page 20: Operation Using Softkeys
Transmitter in Field Housing PR5230 Instrument Manual 2.3.5 Operation Using Softkeys The functions of the five softkeys below the graphic display are indicated in the bottommost text line of the display. Softkey functions shown in gray are not available on the active menu level, or not with the active access privileges.
Page 21: Tool Tip (Vnc)
PR5230 Instrument Manual Transmitter in Field Housing 2.3.7 Tool Tip (VNC) The 'tool tip' indicates valid value ranges or important properties in a pop-up window, see example: This is a warning, that the zero tracking is not activated, if the Zerotrack time is set to 0.
Page 22: Overview Of Connections
Transmitter in Field Housing PR5230 Instrument Manual Overview of Connections EN-22 Sartorius...
Page 23: Plug-In Cards/Junction Board
2.4.1 Plug-in Cards/Junction Board On the main board, the PR5230 can be fitted with 1 fieldbus card and 1 analog output board. The load cell junction board is connected to the weighing electronic board by a flat cables plug. Product...
Page 24: Options
M40* Ethernet cable, 7m long, 4.3.11 metric cable gland, RJ-45 plug, industry version * For the Builtin Ethernet interface only! Instrument Option The marking (e.g. PR5230-W1-L0-I66-DE1-DA1-C11-C31) of the instrument option is located on a label inside the instrument. EN-24 Sartorius...
Page 25: Option Y2
3.1.2 Description PR5230 with option Y2 is only suitable for using within Ex areas Zone 2 and 22 (non conductive dust) according European directive 94/9/EG and related harmonized European standards (see also Chapter 16). The Ex design for Zone 2/22 see Chapter 16.
Page 26: Installation
Repairs are subject to inspection and must be carried out at Sartorius. In case of defect or malfunction, please contact your local Sartorius dealer or service center for repair. When returning the instrument for repair, please include a precise and complete description of the problem.
Page 27: Option We1
The option WE1 is used for an intrinsically safe interface of load cells or weighing platforms situated in a hazardous (Ex) area Zone 1 and 21 with PR5230 installed in a safe area according European directive 94/9/EG and related harmonized European standards (see also Chapter 16).
Page 28: Weighing Electronic Board For Zone 1 And 21
Options PR5230 Instrument Manual 3.2.6 Weighing Electronic Board for Zone 1 and 21 Two weighing electronic board versions are available: Standard (W1), see Chapter 4.2.3 With intrinsically safe load cell supply for operation of load cells/platforms in Zones 1 and 21 (WE1) The load cell junction board (see Chapter 4.3.3) is connected to the weighing electronics board via a ribbon...
Page 29: Connection Within The Ex Area
PR5230 Instrument Manual Options 3.2.7 Connection within the Ex Area Supply - Sense - Sense + Supply + Signal - Signal + Screen Sartorius EN-29...
Page 30: Installation
In particular, the standards EN 60079-14 (gas) and EN 61241-14 (dust) must be taken into account. All cables to and from PR5230 have to be installed firmly. Not used cable glands must be closed with ATEX approved screwings in order to secure IP65 protection.
Page 31 PR5230 Instrument Manual Options 3.2.8.2 Reduction in the Load Cell Supply Voltage The solder links ‚J203’ and ‚J204’ are situated on the weighing electronic board. The load cell supply voltage can be changed by closing the solder links. Load Cell Supply Voltage...
Page 32 Options PR5230 Instrument Manual 3.2.8.3 Potential-free Load Cell Supply Voltage The instrument with option WE1 will be delivered with an intrinsically safe circuit which is galvanically connected with the equipotential bonding (PA). Jumper J250 At distances >50 m a potential-free load cell supply voltage is required. This is done as follows: Cut the jumper J250 on the weighing electronic board.
Page 33 PR5230 Instrument Manual Options 3.2.8.4 Potential Equalization Possible compensatory currents between several conducting plant sections will be avoid by installing a potential equalization in the ex areas. Load Cells Wägezellen PR5230-WE1-… Junction Box Verbindungskasten (2) (3) (A) (A) Non Ex Area...
Page 34: Repairs/Cleaning/Maintenance
In PR5230 with option WE1 it’s not permissible to mount/loose plug connectors or to change fuses! Repairs are subject to inspection and must be carried out at Sartorius. In case of defect or malfunction, please contact your local Sartorius dealer or service center for repair. When returning the instrument for repair, please include a precise and complete description of the problem.
Page 35: Technical Data
PR5230 Instrument Manual Options 3.2.10 Technical Data Note: Further technical data of PR5230 see Chapter 14. 3.2.10.1 General Data Accuracy <10000 e (Klasse III) according to OIML R76/EN 45501 Connection for the non Ex area via 4mm screw terminals Connection for the Ex area...
Page 36 ±6 V nominal (with ref. to ground) sense ±3,6 V nominal (with ref. to ground) 3.2.10.6 Connection Cable Length of the connection cable between junction box and PR5230 Type PR6135, PR6135A Max. 200 m – length of the load cell cable...
Page 37: Installing The Instrument And Plug-In Cards
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards Installing the Instrument and Plug-in Cards Before starting work, please read Chapter 1 and follow all instructions! Further procedures: Check the consignment: unpack the components specific to the application. Safety check: inspect all components for damage.
Page 38: Main Board
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.1 Main Board The main board provides the sockets for the Analog output board (accessories) Fieldbus plug-in card (accessories) The lithium battery is always activated and energizes the calendar/clock module Display board...
Page 39: Display Board
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.2 Display Board The display board is connected to the main board by a flat cables plug, see also Chapter 3.2.6. 4.2.3 Weighing Electronic Board The weighing electronic board is connected to the main board by a plug.
Page 40: Cable Gland And Connection
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.4 Cable Gland and Connection The cables have to be fed into the instrument via glands to ensure the increase. Cable diameters of 9…13 mm for the cable gland M20x1.5 (4x) and 5…9 mm for the cable gland M16x1.5 (10x) are suitable. The conductors are connected to screw terminals inside the instrument.
Page 41 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards Mounting the Cable Caution! The connection of the cable screen of the fieldbus cards: essential see according Chapter 4.3.4 …4.3.9! Caution! The cable screen (4) must be connected in the metal sleeve (6) of the cable gland.
Page 42: Network Port
Max. 7 m Connection RJ-45 socket inside the housing Remote operation of the PR5230 from the PC is possible; install VNC program Release 3.3.7* on the PC. For setting the network address, see Chapter 5.2.2. * Sartorius guarantees the functionality only if this version is used! 4.2.6...
Page 43 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.6.1 Connecting Example: Contact Input „External Supply“ Connecting Component layout on the main board Note: Resistors R327, R330 and R333 are 0 ¥ links. 4.2.6.2 Connecting Example: Contact Input „Internal 12 V DC Supply” (Option)
Page 44: Opto-Decoupled Outputs (Optional)
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.7 Opto-decoupled Outputs (optional) This option can be used within Ex areas Zone 2 and Zone 22, see also Chapter 3.1. The main board is provided with 3 opto-decoupled outputs. The digital outputs are passive. An external power supply is required.
Page 45: Relay Outputs
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.8 Relay Outputs The main board has 3 digital outputs for process control, electrically isolated by optocouplers, each bipolar potential-free. Number of outputs 3 (CH 1, CH 2, CH 3) Output Change-over contact Max.
Page 46: Interface Rs-485
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.9 Interface RS-485 The instrument is provided with a built-in RS-485/422 interface. When mounting, the RS-485 interface must be configured by DIL switch S401 on the card. Using RS-485 is compulsory with a multi-point connection (Tristate status). The RS-485 interface can be used also for point-to-point connection.
Page 47 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.9.1 Connecting to PC or to RS-485/RS-232 Converter Point-to-point connection for following protocols: Asycom ModBus PR5230 RS-485 Converter RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings...
Page 48 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.9.2 Connecting several PR5230 to PC or to RS-485/RS-232 Converter Connection of the Asycom protocol. PR5230 RS-485 Converter RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings/Schalterstellungen...
Page 49 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.9.3 Connecting a PR1627 Remote Display Four-wire transmission, point to point, full duplex (simultaneous sending and receiving possible) with PR1627/00 remote display. PR1627/00 PR1604 PR5230 RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8...
Page 50 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.9.4 Connecting a PR1628 Remote Display to several PR5230 PR1628/00 PR1604 PR5230 RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings/Schalterstellungen Solder links/Lötbrücken Closed/geschlossen: X3, X4, X5, X7 OFF: S1, S2, S3, S4, S5, S7, S8 Open/geöffnet:...
Page 51 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.9.5 Connecting several PR1628 Remote Displays Connection of several PR1628 remote displays over RS-485, 4-wire, full-duplex (simultaneous sending and receiving possible). PR1628/00 PR1604 PR5230 RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings/Schalterstellungen Solder links/Lötbrücken...
Page 52 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.9.6 Connecting to PLC 2-wire-connection of the ModBus protocol. PR5230 RS-485/422 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings S1, S2, S3, S4, S5, S7 OFF: S6, S8...
Page 53 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.9.7 Connecting several PR5230 to PLC 2-wire-connection of the ModBus protocol. PR5230 RS-485 RxD/TxD-P RxD/TxD-N 1 2 3 4 5 6 7 8 Switch settings/Schalterstellungen S1, S2, S3, S5, S7 OFF: S4, S6, S8...
Page 54: Interface Rs-232
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.2.10 Interface RS-232 The instrument is provided with a built-in RS-232 interface. This interface is configurable, and can be used, for example, for data transmission to a remote display or a printer.
Page 55 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.2.10.1 Connecting a Remote Terminal A PR1628 remote terminal can be connected to the built-in RS-232 interface [Builtin RS232]. Press -[Serial ports parameter]-[Remote display]-[Builtin RS232]-[Param] and select [Baudrate] 4800. The baud rate now corresponds to the default settings of PR1628.
Page 56: Accessories
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual Accessories 4.3.1 Installing Plug-in Cards The main board has two additional function-specific sockets, which can be equipped with the following boards: plug-in position for the analog output board 0/4 – 20 mA, electrically isolated plug-in position for a fieldbus card (see Chapter 2.3.4)
Page 57: Pr5230/06 Analog Output Board
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.2 PR5230/06 Analog Output Board The analog output board is a plug-in card for installation in Slot 1. It has a 2-pole screw terminal for an active analog output. Internal connection...
Page 58: Pr5230/22 Load Cell Junction Board
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.3 PR5230/22 Load Cell Junction Board The load cell junction board is connected to the main board by a flat cables plug. Number of load cells 1…4 Type of load cells...
Page 59: Pr1721/41 Profibus-Dp Interface
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.4 PR1721/41 ProfiBus-DP Interface The ProfiBus interface PR1721/41 is a plug-in card for mounting in slot 2; see Chapter 4.3.1. Communication protocols and syntax comply with the ProfiBus-DP standard to IEC 61158, with transfer rates up to 12 Mbit/s.
Page 60 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.4.1 Status-LEDs on Fieldbus Card Meaning Frequency Color Flashing 1 Hz green Fieldbus is initialized and ready for operation. Flashing 2 Hz green Fieldbus is not initialized. Flashing 1 Hz red Check error in ASIC and FLASH ROM, fieldbus is defect.
Page 61: Pr1721/42 Interbus-S Interface
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.5 PR1721/42 InterBus-S Interface The InterBus-S interface PR1721/42 is a plug-in card for mounting in slot 2, see Chapter 4.3.1. The interface is based on the InterBus chip technology and enables transfer rates of 500 kbit/s and 2 Mbit/s.
Page 62 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.5.1 Status-LEDs on Fieldbus Card Meaning Frequency Color Flashing 1 Hz green Fieldbus is initialized and ready for operation. Flashing 2 Hz green Fieldbus is not initialized. Flashing 1 Hz red Check error in ASIC and FLASH ROM, fieldbus is defect.
Page 63: Pr1721/44 Devicenet Interface
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.6 PR1721/44 DeviceNet Interface The DeviceNet interface PR1721/44 is a plug-in card for mounting in slot 2, see Chapter 4.3.1. It is a complete DeviceNet adaptor (slave) with CAN controller and transfer rates up to 500 kbit/s.
Page 64 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.6.1 Status-LEDs on Fieldbus Card Meaning Frequency Color Flashing 1 Hz green Fieldbus is initialized and ready for operation. Flashing 2 Hz green Fieldbus is not initialized. Flashing 1 Hz red Check error in ASIC and FLASH ROM, fieldbus is defect.
Page 65 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.6.3 Connecting Diagram for a Master with three Slaves Caution! The cable screens must be taken into the instrument through the cable glands and connected to terminals 6 or 13 (see connecting diagram).
Page 66: Pr1721/45 Cc-Link Interface
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.7 PR1721/45 CC-Link Interface The CC-Link interface PR1721/45 is a plug-in card for mounting in slot 2, see Chapter 4.3.1. It contains all functions to provide a complete CC-Link slave with transfer rates up to 10 Mbps.
Page 67 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.7.1 Status LEDs on Fieldbus Card Meaning Frequency Color Flashing 1 Hz green Fieldbus is initialized and ready for operation. Flashing 2 Hz green Fieldbus is not initialized. Flashing 1 Hz red Check error in ASIC and FLASH ROM, fieldbus is defect.
Page 68: Pr1721/46 Profinet I/O Interface
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.8 PR1721/46 ProfiNet I/O Interface The ProfiNet I/O interface PR1721/46 is a plug-in card for mounting in slot 2, see Chapter 4.3.1. The card is fitted with a standard RJ 45 socket for network connection and contains a powerful UDP/IP connecting circuitry with transfer rates of 10 and 100 Mbits/s.
Page 69 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.8.2 Status Display Requirements -[Display items] the items are configured, see Chapter 5.6.7. -[HW-Slots] PR1721/46 is selected. Display LED --- LEDs on the fielbus card LED 1 LED 2 LED 3...
Page 70: Pr1721/47 Ethernet-Ip Interface
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.9 PR1721/47 EtherNet-IP Interface The EtherNet/IP interface PR1721/47 is a plug-in card for mounting in slot 2, see Chapter 4.3.1. The card is fitted with a standard RJ 45 socket for Ethernet connection and contains a powerful TCP/IP and EtherNet/IP connecting circuitry with transfer rates of 10 and 100 Mbits/s.
Page 71 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.3.9.2 Status Display Requirements -[Display items] the items are configured, see Chapter 5.6.7. -[HW-Slots] PR1721/47 is selected. Display LED --- LEDs on the fielbus card LED 1 LED 2 LED 3...
Page 72: Pr5230/30 Ethernet Socket
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.3.10 PR5230/30 Ethernet Socket For the Builtin Ethernet interface only! 4.3.11 PR5230/31 Ethernet Cable For the Builtin Ethernet interface only! EN-72 Sartorius...
Page 73: Connecting Load Cells
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards Connecting Load Cells Load cells or analog platforms (e.g. from the CAPP series) can be connected. The supply voltage is protected from short circuit and overload. Caution! Do not shorten the load cell cable. Connect the prepared cable end and roll up the remaining cable.
Page 74: Connecting Up 2 To 4 Load Cells Via Pr5230/22 Load Cell Junction Board
Connecting up 2 to 4 Load Cells via PR5230/22 Load Cell Junction Board The PR5230/22 load cell junction board for 2 to 4 load cells, which is available as an accessory, can be used instead of a cable junction box.
Page 75 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards The 4 load cell cores are color-marked: Terminal block Color Connection Description blue (bu) Supply Supply red (rd) Supply Supply grey (gy) Meas./LC out Measuring voltage/load cell output green (gn) Meas./LC out...
Page 76 Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.4.3.2 Connecting 6-Wire Load Cells M – V – green grün grey grau blue blau white weiß blue blau black schwarz grey grau green grün white weiß blue blau black schwarz...
Page 77 PR5230 Instrument Manual Installing the Instrument and Plug-in Cards The 6 load cell cores are color-marked: Terminal block Color LC Connection Description blue (bu) Supply Supply black (bk) Sense Sense voltage red (rd) Supply Supply white (wh) Sense Sense voltage grey (gy) Meas./LC out...
Page 78: Connecting Up 2 To 8 Load Cells Using 6-Wire Connecting Cable
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.4.4 Connecting up 2 to 8 Load Cells using 6-Wire Connecting Cable Connections are made via junction box PR6130/.. and connecting cable PR6135 or PR6136. Caution! The cable colors shown above are applicable to the 4-wire PR62.. series load cells and to the connecting cable PR6135/36.
Page 79: Connecting Load Cells With External Supply
PR5230 Instrument Manual Installing the Instrument and Plug-in Cards 4.4.5 Connecting Load Cells with External Supply When the load of the load cells is <75 ¥ (e.g. more than 4 load cells with 350 ¥), external load cell supply is required.
Page 80: Connecting Platforms (Cap
Installing the Instrument and Plug-in Cards PR5230 Instrument Manual 4.4.6 Connecting Platforms (CAP...) One Combics analog platform (CAP... series) can be connected to the instrument. The following example shows a platform with 6-wire connection and another one with 4-wire connection.
Page 81: Commissioning
PR5230 Instrument Manual Commissioning Commissioning Data Protection/Power Failure The calibration data and parameters as well as all configuration and interface data are stored in non-volatile (EAROM) memory. Unauthorized data changing can be prevented by an access code. Additional write protection is provided for calibration data and parameters (CAL switch, see Chapter 5.1.1).
Page 82: Switching On The Instrument
The instrument can be put into operation and calibrated using a PC with the VNC program (on the enclosed CD), an Internet (Web) Browser or the ConfigureIt program. When the supply voltage is applied to the instrument, the following information is displayed: PR5230 The instrument type is displayed (PR5230) BIOS version Firmware version Automatic display test...
Page 83 That means: 'DHCP' is activated. ‘Host name’ is initialized e.g. PR5230- 8BB499 (instrument type- MAC ID ). Example of MAC ID: 00-aa-00- 8b - b4 - 99 This ensures that a valid address for identification of the instrument in the network can be assigned to the instrument, see Chapter 5.6.6.
Page 84 Reason: The DHCP server/client relationship is checked cyclically in 2-minute intervals. Example If the search time is exceeded (due to the result ’no server found’), the PR5230 is provided with an IP address (e.g. 169.254.0.123) automatically. The same applies to the PC (e.g. 169.254.0.54). These IP addresses are different on both sides: equal regarding the first 3 octets of the IP address (e.g.
Page 85: Searching The Instrument In The Network With 'Indicator Browser
If the browser window remains empty after a minimum waiting time, or if the expected device is not listed, the network ID of the local PC must be checked and changed, if necessary (see Chapter 5.2.2.1)! Note: Only certain Sartorius devices are supported by the ’indicator browser’! Sartorius EN-85...
Page 86 Commissioning PR5230 Instrument Manual 5.2.2.1 Checking the Current Network ID on the PC Windows XP Click menu item [Run] in the start menu. The following input window appears: Enter command [cmd] and click [OK] to open the prompt. Enter command [ipconfig] and press ‘Enter’.
Page 87 Device type, e.g. PR5230 Use the last 3 bytes of the MAC ID on the label in the device, e.g. 00-aa-00- 8b - b4 - 99 Enter the command [ping PR5230-8BB499] and press Enter. The related IP address is displayed, e.g. 172.24.20.131.
Page 88: Operation Using A Pc
Commissioning PR5230 Instrument Manual Operation Using a PC 5.3.1 Operation Using the VNC Program VNC (on the enclosed CD-ROM) stands for 'virtual network computing' and is a program for remote operation of computers. The program distinguishes between the VNC server and VNC client (viewer). The server program is part of the instrument software.
Page 89: System Messages During Input (Vnc)
PR5230 Instrument Manual Commissioning 5.3.2 System Messages during Input (VNC) The following types of messages are displayed as confirmation prompts/warnings during input: Question mark A question mark indicates that a choice of options (e.g. [Save] for saving or [Undo] for cancelling) is available.
Page 90: Operation Using Web Browser
Commissioning PR5230 Instrument Manual 5.3.3 Operation Using Web Browser Example: Internet Explorer With Internet Explorer, check if the required Java (Sun) ’applet’ is installed and activated. Start the Internet Explorer Click [Tools] – [Internet Options…]. Click the [Advanced] tab. [Java (Sun)]: Check whether entries are provided.
Page 91 PR5230 Instrument Manual Commissioning With the Internet browser, the [IP address] must be entered. Example: The menu appears on the monitor. The line in brackets below the header corresponds to the device name specified in [Hostname]. [Remote Configuration (VNC)], [Remote Configuration (VNC) Pop up Window] For instrument operation using the VNC program without additional installation of VNC, see Chapter 5.3.1.
Page 92: Function Info
PR1721/41 ProfiBus-DP Only field bus cards (Slot 2, B2*) PR5230/xx ADC For weighing electronics board (W1 or WE1) When selecting ‚PR5230/xx’, factory serial number and production date are displayed: Serial No 30252 00055 Prod.date: 2010-04-26 13:48:30 5.3.5 Setup Function (VNC) Press to configure the main operating parameters.
Page 93: Setup Menu (Vnc)
PR5230 Instrument Manual Commissioning 5.3.6 Setup Menu (VNC) - Serial ports parameter - Printer -none-, Builtin RS232, Builtin RS485 - Remote display -none-, Builtin RS232, Builtin RS485 - JBUS/MOD-Bus -none-, Builtin RS232, Builtin RS485 - SMA -none-, Builtin RS232, Builtin RS485...
Page 94: Calibration Menu
Commissioning PR5230 Instrument Manual 5.3.7 Calibration Menu - Calibration Calibration of weighing electronics - New Reset Span and deadload Continue, Cancel - Max 0.00001 ...<3000>... 999999 <kg>, t, lb, oz, g, mg - Scale interval <1>, 2, 5, 10, 20, 50 - Deadload at <0.000000 mV/V>...
Page 95: Calibration
PR5230 Instrument Manual Commissioning Calibration Calibration using weights, mV/V or load cell data can be done using the VNC program. During calibration, the instrument must be set to gross weight display (reset tare, if necessary). For a ’legal-for-trade’ application, set the mode under -[Calibration]-[Param] to [W &...
Page 96: Selecting The Calibration Mode
Commissioning PR5230 Instrument Manual 5.4.2 Selecting the Calibration Mode You can choose between [New] and [Modify]: Modify Param 5.4.2.1 New Calibration Open the menu via -[Calibration]. When you press [New], the data is set to default first and calibration is started.
Page 97: Determining The Maximum Capacity [Max]
PR5230 Instrument Manual Commissioning 5.4.2.2 Modify Calibration Note: [Modify] may be used only for minor changes (e.g. changing the dead load, adapting mV/V values for dead load and/or Max); otherwise, always use [New]! Open the menu via -[Calibration]-[Modify]. A/Calibration 3000 d...
Page 98 Commissioning PR5230 Instrument Manual Error messages This message displays, if the maximum capacity is too high. Subsequent changing of the maximum capacity is possible; if you decrease the capacity, a message is displayed if the new maximum capacity is lower than the test load ([Calibrated at]).
Page 99: Determining The Scale Interval
PR5230 Instrument Manual Commissioning 5.4.4 Determining the Scale Interval A/Calibration 3000 d 3000 kg Scale interval 3000 d 1 kg The scale interval 1, 2, 5 10, 20 or 50 can be set by pressing The weight unit is taken from [Max] and cannot be changed here.
Page 100: Determining The Dead Load
Commissioning PR5230 Instrument Manual 5.4.5 Determining the Dead Load A/Calibration 3000 d 3000 kg Scale interval 3000 d 1 kg Deadload at 0.00 kg 0.000000 Max at 3000.00 kg 1.000000 Not calibrated Sensitivity 4.000000 833.33 by load by mV/V CalcTest To use the empty scale/hopper as dead load (normal case): discharge the scale/hopper.
Page 101 PR5230 Instrument Manual Commissioning Possible error messages The dead load entered in mV/V plus maximum capacity in mV/V is higher than 3 mV/V (= 36 mV). This message displays, if the scale is not stable. Remedial action Check the mechanical function of the scale.
Page 102: Calibration With Weight [By Load]
Commissioning PR5230 Instrument Manual 5.4.6 Calibration with Weight [by load] Select [by load] for calibration using weight. The weight value for the calibration weight must be entered in separate window. After applying the weight, enter the weight value and confirm with .
Page 103: Calibration With Mv/V Value [By Mv/V]
PR5230 Instrument Manual Commissioning 5.4.7 Calibration with mV/V Value [by mV/V] The scale can be calibrated without weights. During input of the load cell mV/V value, the acceleration of gravity at the place of installation can be taken into account. The STAR load cell data is based on the SPAN acceleration of gravity effective at Hamburg, Germany: 9.81379 m/s².
Page 104: Calibration With Load Cell Data (Smart Calibration)
Commissioning PR5230 Instrument Manual 5.4.8 Calibration with Load Cell Data (smart calibration) This is the simplest method for 'calibration without weights', as no calculation is necessary. A/Calibration 3000 d 3000 kg Scale interval 3000 d 1 kg Deadload at 3.00 kg 0.001000...
Page 105: Subsequent Dead Load Correction
PR5230 Instrument Manual Commissioning 5.4.9 Subsequent Dead Load Correction If the hopper/platform weight changes by an amount that is higher than the zero-setting range; e.g., due to dead load reduction, dead load increase or mechanical changes, the functions for automatic zero tracking and manual zero setting no longer work.
Page 106: Finishing/Saving The Calibration
Commissioning PR5230 Instrument Manual 5.4.11 Finishing/Saving the Calibration Finish the calibration with You are prompted to confirm whether calibration should be closed without determining the test value. If not all data was determined when calibrating with [New] (e.g. dead load...
Page 107: Parameter Input
PR5230 Instrument Manual Commissioning 5.4.12 Parameter Input Open the menu via -[Calibration]-[Param]. A/Calibration Measuretime 160 ms Digital filter bessel Fcut 2.00 Hz This line is shown only, if the filter is on. External supply Above 8V Test mode absolute W & M...
Page 108 Commissioning PR5230 Instrument Manual A/Calibration Standstill range 1.00 d Tare timeout 2.5 s Zeroset range 50.00 d Zerotrack range 0.25 d Zerotrack step 0.25 d Zerotrack time 0.0 s [Standstill range] The mechanical stability of the scale can be detected as long as any changes in the weight value are within this range;...
Page 109 PR5230 Instrument Manual Commissioning 5.4.12.1 Legal-for-Trade Operation Under -[Calibration]-[Param]-[W & M] you can choose between: [none] a legal-for-trade mode [OIML], [NTEP] or [NSC]. [none] [OIML] [NTEP] [NSC] Gross weight display Min. meas. signal 0,125 mV/V at 0,125 mV/V at 0,125 mV/V at...
Page 110: Error Messages
Commissioning PR5230 Instrument Manual Error Messages 5.5.1 Measuring Circuit Error Messages The weighing electronics can generate error messages, which are output on the weight display. Indication Error Cause E:Arith Internal arithmetic overflow Faulty calibration values E:Overl Input voltage is higher than Max + (x d)
Page 111: Error Messages With Ex Applications
PR5230 Instrument Manual Commissioning 5.5.3 Error Messages with Ex Applications In the event of load cell supply faults, the following error message is displayed: E:Sense (via VNC: No sense voltage ) Two different faults are possible, which are displayed by two LEDs on the weighing electronics board.
Page 112: Configuring General Parameters
Commissioning PR5230 Instrument Manual Configuring General Parameters The configuration of parameters which are not related to the weighing electronics is divided into several sections (see Chapter 5.3.6 ). 5.6.1 Serial Interfaces [Serial ports] To configure the serial interfaces, press -[Serial ports parameter].
Page 113 PR5230 Instrument Manual Commissioning [Remote display] Select the serial interface to which the remote display is connected and then select [Param] to define the [Baudrate] and the remote display type [Mode] connected. Press to select the specific parameter. Press to select the respective values.
Page 114 Commissioning PR5230 Instrument Manual [JBUS/MOD-Bus] To configure the serial interfaces, press -[Serial ports parameter] to select a RS-232 interface (e.g. JBUS/MOD-Bus). Press to select the specific parameter. Press to select the respective values. The light gray displayed parameter cannot be changed.
Page 115: Date And Time
PR5230 Instrument Manual Commissioning [SMA] Protocol To configure the serial interfaces, press -[Serial ports parameter] to select a RS-485 interface (e.g. SMA). Press to select the specific parameter. Press to select the s respective values. The light gray displayed parameter cannot be changed.
Page 116: Operating Parameters
Commissioning PR5230 Instrument Manual 5.6.3 Operating parameters Define the basic operating parameters under -[Operating parameter]. Press to select the specific parameter. Press to select the respective values. Setup/Operating parameter Address A Select A - Z ****** Enter the access code...
Page 117: Printing Parameter
PR5230 Instrument Manual Commissioning 5.6.4 Printing parameter Define the basic printing parameters under -[Printing parameter]. Press to select the specific parameter. Press to select the respective values. Setup/Printing parameter Print mode Cyclic Cyclic, Cyclic with enable, Triggered Printing interval 5 Enter value...
Page 118: Fieldbus Parameter
Commissioning PR5230 Instrument Manual [Date & Time] The date and time are printed as DD.MM.YYYY HH:MM:SS Example for printing PrintlayoutItem1 Date & Time PrintlayoutItem2 Sequencenumber PrintlayoutItem3 Grossweight PrintlayoutItem4 Net weight PrintlayoutItem5 CR/LF PrintlayoutItem6 -none- 5.6.5 Fieldbus parameter This menu item can only be selected if a fieldbus card is installed in slot 2.
Page 119 PR5230 Instrument Manual Commissioning [ProfiNet I/O] Setup/Fieldbus parameter Fieldbus protocol ProfiNet I/O Use DHCP off Select on/off IP address 192.168.1.1 Enter IP address Subnet mask 255.255.255.0 Enter Subnet mask [EtherNet/IP] Setup/Fieldbus parameter Fieldbus protocol Ethernet/IP Use DHCP off Select on/off IP address 192.168.1.1 Enter IP address...
Page 120: Network Parameter
Commissioning PR5230 Instrument Manual 5.6.6 Network parameter You can configure settings for the network connections (built-in LAN adapter). Define the network parameters under -[Network parameter]. Press to select the specific parameter. Press to select the respective values. The light gray displayed parameter cannot be changed.
Page 121: Display Items
PR5230 Instrument Manual Commissioning 5.6.7 Display items Define the display items under -[Display items]. Press to select the specific items. Press to select the respective parameter. Setup/Display items Item 1 Indicator value Cannot be changed Item 2 Bargraph Item 3...
Page 122: Limit Values, Digital Inputs And Outputs
Commissioning PR5230 Instrument Manual Limit Values, Digital Inputs and Outputs 5.7.1 Conditions for Limit Values and Digital Inputs, States for Outputs The limit values and digital inputs can be combined with conditions that must be met before an action is executed.
Page 123: Configuring Digital Inputs And Outputs
PR5230 Instrument Manual Commissioning 5.7.2 Configuring Digital Inputs and Outputs Define the digital input and output parameters under -[ Digital I/O parameter]. Press to select the specific parameter. Press to select the respective values. Setup/Digital I/O parameter Output 1 X16=0...
Page 124 Commissioning PR5230 Instrument Manual 5.7.2.2 Configuring Inputs An action both for signal change from 0 to 1 (on) and from 1 to 0 (off) can be determined for each of the three inputs. The action may be dependent on another condition which must be met.
Page 125 PR5230 Instrument Manual Commissioning 2. Determining a condition The selected action of each digital input can be combined with a condition that must be met for signal change from 0 to 1 (on) or for signal change from 1 to 0 (off). Select the condition from the list; see Chapter 5.7.1. No condition is defined when selecting [no condition];...
Page 126: Configuring Limit Values
Commissioning PR5230 Instrument Manual 5.7.3 Configuring Limit Values Each limit value consists of a switch-on and a switch-off point for definition of a hysteresis. The three pairs of values must be entered according to the same principle. The limit values always refer to the gross weight.
Page 127 PR5230 Instrument Manual Commissioning Example The output signal (Limit 1 out) of limit 1 switches OFF above a weight of 900 kg. The output signal (Limit 2 out) of limit 2 switches OFF below a weight of 290 kg. Both limit values have a hysteresis of 10 kg.
Page 128: Display Of Limits And Digital Inputs/Outputs
Commissioning PR5230 Instrument Manual 1. Determining an action Determine the action for the rising edge of the reference signal under [Limit 1 on] from the following list (here: Marker 1 is set when 900 kg are exceeded). Accordingly, an action for [Limit 1 off] can be determined.
Page 129: Analog Output
PR5230 Instrument Manual Commissioning Analog Output The analog output card PR5230/06 can be mounted in slot 1. Define the analog output parameters under -[Analog output parameter]. Press to select the specific parameter. Press to select the respective values. Setup/Analog output parameter...
Page 130: Adapting The Analog Output
Commissioning PR5230 Instrument Manual 5.8.1 Adapting the Analog Output The output current can be adapted in small ranges. This is required, if small deviations from the nominal value occur in a connected PLC. Press -[Show HW-slots] to open the menu:...
Page 131: Retrieve Eventlog Memory
PR5230 Instrument Manual Commissioning After pressing , this message is displayed: Reply [Yes] for reset to the factory settings, or [No], if you want to keep the entered values unchanged. If you want to return to the factory settings (4 mA and 20 mA):...
Page 132: Setup
Commissioning PR5230 Instrument Manual 5.9.2 Setup This event log memory contains events, which are stored as altered data in EEPROM. Code Events Wrong PIN has been entered. EEPROM has been deleted. Start new adjustment. Set dead load with mV/V. Set span with mV/V.
Page 133: 5.11 Configureit Professional
Start the program ‘ConfigureIt Professional ... Setup.exe’: ConfigureIt Professional 1.1.32 Setup.exe Note: For PR5230, the ’ConfigureIt Professional’ software Version 1.1.32 is required. Next step for installation Return to previous step Cancel the installation process Instruction for closing of further application programs.
Page 134 Commissioning PR5230 Instrument Manual The folder where the programs and configurations are placed is shown. With [Browse] a different folder can be searched and defined. To create an icon on the PC desktop for easy starting of the program the box has to be activated.
Page 135: Program Start
5.11.2.1 Define a New Project Select [File]-[New]-[ConfigureIt Project]. Enter the project name, this is the name of the folder and press [Next >]. The device type [PR5230] has to be selected and a configuration name (file) has to be defined, continue with [Finish]. PR5230...
Page 136 5.11.2.2 Define a New Configuration A new configuration is defined with [File]-[New]-[Configuration]. Select the instrument Type [PR5230] and continue with [Next >]. PR5230 Enter or select the folder, where the configuration has to be placed and enter the name for the configuration.
Page 137: Establish Communication To The Instrument
PR5230 Instrument Manual Commissioning 5.11.3 Establish Communication to the Instrument In the Navigator area the folder 'Mixhouse' with the configuration 'Charge.cfg' is present. After double click on the [Charge.cfg] and click on [Login] with [ConfigureIt] - [Communication Parameter] the interface to the instrument can be set.
Page 138: Transfer Dataset From Instrument To Pc
Commissioning PR5230 Instrument Manual The IP-Address of the selected instrument is taken. With [ConfigureIt]-[Connect Device] the communication to the instrument is started. 5.11.4 Transfer Dataset from Instrument to PC With [ConfigureIt]-[Load from Device] the complete dataset (including the calibration data and parameters) is transferred from the instrument to the PC.
Page 139: Store Current Dataset On Pc
PR5230 Instrument Manual Commissioning 5.11.5 Store Current Dataset on PC With [File]-[Save as] the complete dataset (including the calibration data and parameters) can be stored in a file. The folder can be selected and a new name for the file can be given.
Page 140 Commissioning PR5230 Instrument Manual Modification of Dataset The configuration is selected in the Navigator, and then select e.g. [Printer]. Modifications are started by selecting [Edit parameter]. After selection of the port, where the printer of the instrument is connected, the transmission parameters can be altered.
Page 141: Store Current Dataset Or Selected Parameters In The Instrument
PR5230 Instrument Manual Commissioning With [File]-[Save As] the modified dataset can be stored in a file. The folder can be selected and a new name for the file can be given, continue with [OK]. 5.11.6 Store Current Dataset or Selected Parameters in the Instrument With [ConfigureIT]-[Save to device] parts or the total configuration can be transferred to the instrument.
Page 142: Reset The Instrument To Factory Default
Commissioning PR5230 Instrument Manual 5.11.7 Reset the Instrument to Factory Default With [ConfigureIt]-[Reset to default] the default data (data in the instrument when leaving the factory) are taken. For transfer to the instrument continue with Chapter 5.11.6 . 5.11.8 Exporting a Dataset as Printable File With [File]-[Print] the dataset can be sent to a printer or stored in a file.
Page 143: Operation Of The Instrument Via Browser (Vnc)
PR5230 Instrument Manual Commissioning 5.11.9 Operation of the Instrument via Browser (VNC) Start the browser with [ConfigureIt]-[Activate Browser]. The program can be operated in the same manner as if it had been started directly, see Chapter 0. 5.11.10 Closing the Program Before closing the program, it has to be ensured that: The correct configuration has been stored in the instrument.
Page 144: Bus/Modbus Protocol
J-Bus and ModBus instruments should appear. Binary data from and to the SPM of PR5230 are transmitted using this protocol. Any data exchange includes two telegrams: a command from the PC to PR5230 and a reply from PR5230 to the PC.
Page 145: Modbus-Rtu
At 9600 bauds, the reply time is typical 4 ms and maximal 8 ms. A faulty command received by PR5230 (e.g., parity error in the data, or CRC error) is ignored and no reply is sent. The pauses between the individual characters and a command must not exceed the 3.5-fold value of a character length;...
Page 146: Modbus-Tcp/-Udp
Normally, the device address is not used with ModBus- TCP/-UDP. It is used if ModBus-TCP/-UDP is connected behind a ModBus RTU gateway. With ModBus-TCP/-UDP, PR5230 ignores this parameter. Func Function code (see Chapter 6.4) <data> Further data (see Chapter 6.4) The telegrams can be exchanged using TCP or UPD via Port 502.
Page 147: Functions
PR5230 Instrument Manual J-Bus/ModBus Protocol Functions 6.4.1 Function 1 or 2: Reading n Bits Command Device Function Address of Number of address number 1st bit bits 1 byte 1 byte 2 bytes 2 bytes Range 1...127 1, 2 0, 8 , 16...
Page 148: Function 5: Writing A Bit
J-Bus/ModBus Protocol PR5230 Instrument Manual 6.4.3 Function 5: Writing a Bit Command Device Function Address of Value of Always 0 address number the bit the bit 1 byte 1 byte 2 bytes 1 byte 1 byte Range 0...127 0...127 0 or 255...
Page 149: Function 8: Diagnosis
PR5230 Instrument Manual J-Bus/ModBus Protocol 6.4.5 Function 8: Diagnosis Command Device address Function Sub-function Any value number 1 byte 1 byte 2 bytes 2 bytes Range 1...127 This function is intended for testing the communication. Only sub-function 0 is supported.
Page 150: Function 16: Writing N Successive Words
J-Bus/ModBus Protocol PR5230 Instrument Manual 6.4.7 Function 16: Writing n Successive Words Command Device Function Address of Number of Number of Value of address number 1st word words bytes words 1 byte 1 byte 2 bytes 2 bytes 1 byte...
Page 151: Word Addresses
PR5230 Instrument Manual J-Bus/ModBus Protocol Word Addresses Gross weight, 1 byte (MSB) Gross weight, 2 byte Gross weight, 3 byte Gross weight, 4 byte (LSB) Address Description Read bits: ADC error Above Max (full scale deflection) Above Max + n d Below zero (minus sign) Zero within ¼...
Page 152: Sma Protocol
SMA Protocol PR5230 Instrument Manual SMA Protocol General The protocol of the 'Scale Manufacturers Association' (SMA) provides a simple access to the scale. It can be used for reading data, or for executing functions. The RS-485 interface is used as an interface. Fixed interface settings are 8 bits, no parity and 1 stop bit.
Page 153: Sma Command Set
PR5230 Instrument Manual SMA Protocol SMA Command Set The SMA command set is intended for requesting weight values and status information as well as for control of the scale. The commands start with <LF> and end with <CR>. Format: <LF>c<CR>...
Page 154 SMA Protocol PR5230 Instrument Manual 7.3.1.5 Requesting the High-Resolution Weight with Stability Command: <LF>Q<CR> Reply: The scale returns the weight and status only, when the stability condition is met: Gross weight if not tared, net weight if tared. The stability condition must be met for this function. The maximum waiting time for stability is set under [Tare timeout];...
Page 155: Controlling The Scale
PR5230 Instrument Manual SMA Protocol 7.3.2 Controlling the Scale 7.3.2.1 Request for Taring of the Scale Command: <LF>T<CR> Reply: The scale makes a taring attempt and signals the tared status in the <s> and <n> characters. For this function, the stability condition must be met. The maximum waiting time for stability is set under [Tare timeout];...
Page 156: Scale Data
SMA Protocol PR5230 Instrument Manual 7.3.4 Scale Data 7.3.4.1 Scale Data – First Line Command: <LF>A<CR> Reply: The scale sends the first line of its scale data. <LF><SMA>:<yyyyyy><CR> For details, see Chapter 7.4.1. 7.3.4.2 Scale Data – Other Lines Command: <LF>B<CR>...
Page 157 PR5230 Instrument Manual SMA Protocol Reply format and meaning: <LF> Start of reply message <s> Scale status Definition / example ‘Z’ Zero within 1/4d <xxxxxx.xxx>= 0.000 ‘O’ Above Max <xxxxxx.xxx>= +weight ‘U’ Below zero <xxxxxx.xxx>= - weight ‘E’ Zero setting error ‘T’...
Page 158: Reply With Unknown Command
SMA Protocol PR5230 Instrument Manual 7.4.2 Reply with Unknown Command <LF> ? <CR> A command from the controlling computer that is not implemented, or invalid, is replied with an ASCII ‘?’. 7.4.3 Reply in Case of Communication Error <LF> ! <CR>...
Page 159: Reply With 'A' And 'B' Command
PR5230 Instrument Manual SMA Protocol 7.4.5 Reply with ‘A’ and ‘B’ Command Reply format with ‘A' and 'B' commands (variable length): <LF><xxx>:<yyyyyy><CR> The reply format and meaning are: <LF> Start of reply from 'A'/'B' command <xxx> The field name is three characters long, left-adjusted and filled up with spaces on the right, if necessary.
Page 160: Scale Reply With 'I' And 'N' Commands
SMA Protocol PR5230 Instrument Manual 7.4.6 Scale Reply with ‘I’ and ‘N’ Commands Reply format with ‘I' and 'N' commands (variable length): <LF><xxx>:<yyyyyy><CR> Reply format and meaning: <LF> Start of reply from 'I'/'N' command <xxx> The field name is three characters long, left-adjusted and filled up with spaces, if necessary.
Page 161: Communication Error
PR5230 Instrument Manual SMA Protocol Example: 6000 kg x 1 kg platform scale Command Reply <LF> I <CR> <LF>SMA:2/1.0 <CR> <LF>N<CR> <LF>TYP:S <CR> <LF>N<CR> <LF>CAP:kg_:6000:1:0 <CR> <LF>N<CR> <LF>CMD:HPTMCR <CR> <LF>N<CR> <LF>END: <CR> Example: 5000g x 1 g, 10000g x 2, 25000 g x 5 multiple range/multi-interval...
Page 162: Asycom Protocol
Asycom Protocol PR5230 Instrument Manual Asycom Protocol This function enables the use of the following commands of the old EW-command set, e.g. PR1612- command set. No license is required for using. Commands of the Weight Function Command Reply Description QGAwwwwwwemz...
Page 163: Other Commands
PR5230 Instrument Manual Asycom Protocol Other Commands Command Reply Description ZSDTTMMJJJJssmm QZSD Set date and time Possible error messages: E20000 telegram too long E60000 telegram too short QZSC Reset communication QV5230-1.00 Version request QLVxxxx/xx- xxxx/xx-x.xx = instrument version x.xxaaaaaa aaaaaa = Max in 5 digits with dec. point...
Page 164: Error Messages For Asycom Commands
Asycom Protocol PR5230 Instrument Manual Legend (<aa> a character in binary code) Memory command, binary Read, write, AND, OR, set, clear r,w,a,o,s,c Bit, byte, word, double word x,b,w,d Quit Address (high byte, low byte) <aa><aa> Data byte <dd> Number of data <nn>...
Page 165: Fieldbus Interface
The interface protocol runs under the fieldbus and manages the access to a multitude of different data. Fieldbus Interface 8-Byte 8-Byte Write Window Read Window Data and Functions with PR5230 Interface Weight data Weight status protocol Limit values Digital inputs...
Page 166: Write Window (Input Area)
Fieldbus Interface PR5230 Instrument Manual 9.1.1 Write Window (Input Area) Data transmission from the master to the slave (PR5230) is in this window. The first four bytes are used only for writing a data value. Byte 0 Write data: MSB "...
Page 167: Description Of The I/O Area (Read / Write Window)
Description of the I/O Area (Read / Write Window) 9.2.1 Input Area Data transmission from the master to the PR5230 (slave) is via the input area. Weight or data requests are transmitted to the slave by the master. The master has write access; the slave has read access.
Page 168: Output Area
Output Area Data transmission from the PR5230 to the master is via the output area. The weight or data information requested by the master is transmitted to the master by PR5230. The PR5230 has write access, the master has read access.
Page 169: Reading And Writing Register Via Fieldbus
PR5230 Instrument Manual Fieldbus Interface 9.2.3 Reading and Writing Register via Fieldbus 9.2.3.1 Reading Data: Read_Value, Read_Value_Select, Read_Value_Selected When the master has to read from the instrument, the register number is transmitted in Read_Value_Select in the input area. The result is specified with...
Page 170 Fieldbus Interface PR5230 Instrument Manual 9.2.3.5 Control Byte Some instrument functions can be executed by setting bits in the input area directly. Action of the master Response of PR5230 Setting bits in the control byte The operation is handled Resetting bits in the control byte 9.2.3.6...
Page 171: Example: Reading The Gross Weight
PR5230 Instrument Manual Fieldbus Interface 9.2.4 Example: Reading the Gross Weight The master writes value 8 in of the input area. Read_Value_Select (byte 4) Input area Value Description Byte Gross The master waits, until value 8 was reflected in Read_Value_Selected (byte 4) of the output area.
Page 172: Fieldbus Register
Fieldbus Interface PR5230 Instrument Manual Fieldbus Register 9.3.1 Register 0: IO Status Bits for Reading (Dynamic status), only reading is permitted Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Input 3...
Page 173: Register 2: State Of State-Controlled Action Bits
PR5230 Instrument Manual Fieldbus Interface 9.3.3 Register 2: State of State-Controlled Action Bits Only reading is permitted; the signal state is shown. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0...
Page 174: Register 5: Device Type And Software Release
Fieldbus Interface PR5230 Instrument Manual 9.3.5 Register 5: Device Type and Software Release Only reading is permitted. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 TYPE MSB Byte 1 TYPE LSB...
Page 175: Register 24
PR5230 Instrument Manual Fieldbus Interface 9.3.9 Register 24 ... 29: Limit Values (Read/Write) Register 24 Limit 1 on Register 25 Limit 1 off Register 26 Limit 2 on Register 27 Limit 2 off Register 28 Limit 3 on Register 29 Limit 3 off 9.3.10...
Page 176: 10 Global Spm Variables
Global SPM Variables PR5230 Instrument Manual 10 Global SPM Variables For communication via OPC, the following variables are available: BOOL Digital output 1 BOOL Digital output 2 BOOL Digital output 3 BOOL Digital input 1 BOOL Digital input 2 BOOL...
Page 177 PR5230 Instrument Manual Global SPM Variables BYTE Indicator status B4 (X32…X39) BYTE ADC status B5 (X40…X47) BYTE Command status B6 (X48…X55) BYTE Exponent (digits behind the decimal point) BYTE Weight unit 2:g, 3:kg, 4:t, 5:lb BYTE Scale interval (multi-interval/multiple range: d1 or e1)
Page 178: 11 Configuration Print-Out
Configuration print-out PR5230 Instrument Manual 11 Configuration print-out The print-out can be started by [Configuration Printout] and using the keys too (VNC). Configuration of PR5230 Limits ==================================== ==================================== Printed :2009-10-14 11:36:27 Limit 1 on 100 kg Firmware (Beta) :Rel. 00.90.00.58374...
Page 179 PR5230 Instrument Manual Configuration print-out Serial assignment Parameters ==================================== ==================================== Printer Builtin RS232 Measuretime 40 ms Remote display : - none - Digital filter JBUS/MOD-Bus - none - External supply above 8V - none - Test mode Absolute Asycom - none –...
Page 180: 12 Repairs And Maintenance
PR5230 Instrument Manual 12 Repairs and Maintenance Repairs are subject to inspection and must be carried out at Sartorius. In case of defect or malfunction, please contact your local Sartorius dealer or service center for repair. When returning the instrument for repair, please include a precise and complete description of the problem.
Page 181: 12.2 Solder Work
‘Gemeinsames Rücknahmesystem Batterien’) on request with Sartorius. For scrapping of the instrument, please contact your local authorities. Prior to scrapping, any batterie should be removed. In Germany, Sartorius AG takes care of the return and legally compliant disposal of its equipment on its own.
Page 182: 14 Specifications
14 Specifications 14.1 Instructions for Use of 'Free Software' The firmware in the PR5230 instrument contains free software that is licensed under: General Public License (GPL) Version 2, June 1991, and GNU Lesser General Public License (LGPL) Version 2.1, February 1999.
Page 183: 14.4 Effect Of Ambient Conditions
PR5230 Instrument Manual Specifications 14.4 Effect of Ambient Conditions 14.4.1 Environmental Conditions Temperature range Ambient temperature for operation -10...+40 °C Ambient temperature 'not legal for trade' -10...+50 °C Power-on temperature 0...+40 °C Storage/transport -20...+70 °C Humidity <95 %, no condensation, (acc. to IEC 68-2)
Page 184: 14.5 Weighing Electronics
Standard Max. 500 m 14.5.2 Connecting Cable Length of the connecting cable between junction box and PR5230 Type PR6135, PR6135A Max. 500 m – length of the load cell cable Length of the connecting cable between weighing platform and PR5230...
Page 185: Analog Output (Option Pr5230/06)
PR5230 Instrument Manual Specifications 14.5.6 Analog Output (Option PR5230/06) Output gross or net or fixed preset value Range 0/4 mA…20 mA galvanically isolated Load 0…500 ¥ Resolution 1 μA Linearity error <0,05 % Total error <0,1 % Combined error - temperature <100 ppm/K...
Page 186: 14.5.10 Network Interface
Specifications PR5230 Instrument Manual 14.5.10 Network Interface Ethernet 100 Mbd 14.5.11 Fieldbus Interfaces (Options) ProfiBus-DP DeviceNet InterBus-S CC-Link ProfiNet I/O EtherNet-IP 14.6 Mechanical Data 14.6.1 Construction Metal housing of stainless steel with front cover, Protection class IP 66 14.6.2 Dimensions/Weights...
Page 187: 15 Index
PR5230 Instrument Manual Index 15 Index Display of calibration data............. 95 Display Test Value ..............105 Disposal ..................181 Access code ................116 Accessories...................56 Activating Network ‚DHCP’ ............82 Adapting the analog output..........130 Effect of Ambient Conditions ..........183 Analog output ................129 EMC .....................183 Analog output board............23, 57 EN 61010 ..................9...
Page 188 Index PR5230 Instrument Manual Potential-free Load Cell Supply Voltage ......32 Potential-free Output.............. 32 J-Bus................... 144 Power connection version 230 V AC........10 Junction board ..............73, 74 Power connection version 24 V DC........10 Junction box ................78 Power failure ................81 Power on..................
Page 189 Weight error status ..............16 System messages ...............89 Weight status ................16 Write window................166 Tare key..................116 Tare setting................116 YDP04IS-OCEUV ................ 55 Technical Data of PR5230 with Option WE1....35 YDP12IS-OCEUV ................ 55 Test certificate................186 Ticket Printer................55 Tool tip..................21 Zero setting................116 Zero-setting key ..............116 zero-setting, entire..............105...
Page 191: 16 Appendix
PR5230 Instrument Manual Appendix 16 Appendix Item Designation Document no. Safety Instructions 940515230000-460 Manufactor’s label 65915-000-30 Manufactor’s label 65915-000-31 Manufactor’s label 65915-000-34 Manufactor’s label 65915-000-35 Ex Design Zone 1/21 and Zone 2/22 65915-750-02 Ex Design Zone 2/22 65915-750-03 Manufactor’s Certificate...
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Page 200 ([$UHD ([$UHD =RQH,,&=RQH =RQH,,&7=RQH7ƒ& 7Dƒ&ƒ& 35:(< VWDLQOHVVVWHHO KRXVLQJ,3[ [ ; :LULQJ%RDUG /RDG&HOO /&'LVSOD\ [ ; JODVVWRS /RDG&HOO LPSDFWWHVW- ; /('%DFNOLJKW ; /RDG&HOO ; /RDG&HOO ; ; 'DWDFDEOH'LJLWDORXW ; 2XWSXW 'DWDFDEOH'LJLWDO,Q ([LE,,& [ ; 9 ; 0DLQERDUG ; 'DWDFDEOH'LJLWDORXW P$ ; : ; ;...
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Page 202 Verantwortung, dass das Produkt certifies under our sole responsibility that the product Transmitter PR5230 + Option Y2, W1, WE1 auf das sich diese Bescheinigung bezieht, mit der/den folgenden Norm(en) oder normativen 94/9/EG Dokument(en) übereinstimmt (siehe Seite 2) gemäß den Bestimmungen der Richtlinie Europäischen Parlaments und des Rates vom 23.
Page 203 Please observe the safety instructions as given in drawing 940515230000-460. * * * * * * Diese Erklärung wird erstellt auf Basis des internen Prüfberichts SAG.10.ATEX.004 der Sartorius AG Göttingen. This Declaration of Conformity has been drawn up on the basis of the in-house test report SAG.10.ATEX.004 written by Sartorius AG of Goettingen, Germany.
Page 204 Betriebsmittel declares that the equipment Transmitter Gerät: Apparatus: PR5230 + Option Y2, W1, WE1 Typ / type: mit den grundlegenden Anforderungen der folgenden Europäischen Richtlinien übereinstimmt: complies with the basic requirements of the following European Directives: Richtlinie 2004/108/EG Elektromagnetische Verträglichkeit...
Page 205 EG-Konformitätserklärung EC Declaration of Conformity Anhang 1 / Annex 1 Liste der angewendeten harmonisierten Europäischen Normen List of the applied harmonized European Standards Richtlinie 2004/108/EG / Directive 2004/108/EC EN 61326-1:2006 Elektrische Mess-, Steuer-, Regel- und Laborgeräte - EMV- Anforderungen - Teil 1: Allgemeine Anforderungen (IEC 61326-1:2005) Electrical equipment for measurement, control and laboratory use - EMC requirements Part 1: General requirements (IEC 61326-1:2005)
Page 206 EG-Konformitätserklärung EC Declaration of Conformity Anhang 2 / Annex 2 Angaben zur Richtlinie 94/9/EG Specifications regarding Directive 94/9/EC Kennzeichnung / Marking Option Kennzeichnung / Marking Y2 + WE1 II (2)G [Ex ib]IIC II 3G Ex nA nC IIC T4 II (2)D [Ex ibD] II 3D Ex tD A22 IP6X T80°C KEMA 10 ATEX 0065 X SAG 09ATEX004X...
Page 208 Sartorius Mechatronics T&H GmbH Meiendorfer Straße 205 22145 Hamburg, Germany Tel +49.40.67960.303 Fax: +49.40.67960.383 www.sartorius-mechatronics.com Sartorius Mechatronics T&H GmbH All rights are strictly reserved Printed in Germany...

Sartorius PR5230 Instrument Manual

1 Safety Information

2 Transmitter in Field Housing

3 Options

4 Installing the Instrument and Plug-In Cards

5 Commissioning

6 Bus/Modbus Protocol

7 SMA Protocol

8 Asycom Protocol

9 Fieldbus Interface

10 Global SPM Variables

11 Configuration Print-Out

12 Repairs and Maintenance

13 Disposal

14 Specifications

15 Index

16 Appendix

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Summary of Contents for Sartorius PR5230