Lexus GS350 2014 Service Manual page 72

COMPLETION
GS 350/450h PRE-DELIVERY SERVICE (PDS) CHECK SHEET
• Use the PDS Manual when performing this service. Download manual from TIS or Dealer Daily or order from MDC, 00242-PDSGS-MAN14.
• Check the Technical Information System (TIS) for PDS Technical Service Information Bulletins (TSIBs) that apply to the model you are servicing.
• Verify the Vehicle Identification Number (VIN) on repair order and vehicle match.
Check cleanness, damage through entire process G. CENTER INSTRUMENT PANEL
Clock – Set time
1. Prepare tools & supplies (p. 2.)
Outside temperature
2. Pull vehicle into bay, open hood
Audio - Set FM1, FM2, AM, SAT* station presets, check
CD, mini & USB jacks* play
3. Engine Compartment (Use fender covers)
Navigation* function and:
Remove fuse cover
OFF
- Set dealer POI & 5K/6-month service reminder - Menu,
DCC fuse installation installation, if needed see TSIB
Setup, Vehicle, Maintenance
Engine oil level (engine not running), pull dipstick
-Check NavWeather - Menu, Info/Phone
Brake fluid level, visual
Check backup monitor, tilt-down outside mirrors
Engine, inverter* coolant level, visual
H.CENTER CONSOLE
Add fluid to windshield washer to within 2" of cap
Console cover, ashtray & console lights, power outlet
Hoses - check for fluid leaks
Glovebox door
VGRS*, visual
Install shift-lock override button cover
General wiring - check visually for damage
Cup holders, front
Battery 12.3V min - printout (GS350)
Seat heaters* or ventilation/heaters*
Replace fuse cover
I. OVERHEAD
4. Locks and Lights
Moonroof - check operation, 1-touch
SmartAccess - lock and unlock all doors, unlock trunk
Visors and vanity lights
Remote Entry - lock and unlock all doors, unlock trunk,
Map lights
sound theft deterrent system alarm
Dome light(s)
Mirror outer foot light
Inside rear view auto-dimming mirror
Remote Engine Starter* operation
HomeLink ® garage door opener
Check headlights, turn signals and flashers
RUN Safety Connect* - check green light by switch
READY 6. Left Rear
5. Left Front (Protective covers on interior)
Switch on child door lock, close door, then switch off
A. SYSTEMS CHECK
Open & close fuel door
Check all systems with Techstream tester
Power window - check operation, 1-touch
Activation & Intitialization of Tire Pressure Warning system,
Seatbelts, latch and unlatch
seeTSIB (p.2 tire info label)-printoutadjusted tire pressure
Center rear armrest, rear cupholders, seatback pockets
Tire Inflation Pressure Compensation & Adjustment, see TSIB
7. Trunk
Health Check - printout
12V Battery, 12.3Vmin. - printout (GS 450h)
B. DRIVER'S SEAT
Trunk light
Seatbelt - latch and unlatch
Compact spare tire* adjust pressure (p.2 tire info label)
Memory System - Program 3 position memory* steering
Tools, jack, jack handle, towing eyelet, first aid kit, verify
wheel, seat, and outside mirror positions and activate
contents complete
Check seat adjustments
Active stabilizer*
C. DRIVER'S DOOR
Manual fuel door release lever
Check operation of all window switches on LF door
Trim appearance and luggage carpet fit
Power door locks
Power trunk lid closer*/opener*
Door courtesy light
8. Right Rear
Door pocket
Power window - check operation, 1-touch
D. INSTRUMENT PANEL
Switch on child door lock, then switch off
Set mirror selector switch to R or L
Seatbelts, latch and unlatch
Power folding mirrors
Rear Sunshade* 9. Right Front
Park Assist* - check switch
Power window - check operation, 1-touch
AFS - check operation* Power door lock switch
Trunk release
Seatbelt, latch and unlatch
Gauge lighting
Check seat adjustments
Heads-up display* Glove box
E. STEERING COLUMN CONTROLS
10. Front Bumper
Windshield wipers, activate wipers with rain sensor,
Install front license plate bracket, frame, see TSIB,
headlight washers* OFF
if required by state
Warning and indicator lights
Multi-information display
OFF mode, "READY" off
Steering wheel adjustments OFF
Steering wheel switches On mode, "READY" off
ON
F. AIR CONDITIONING
"READY" mode (GS450h)
Temperatures – Set to 72F READY
Mode – Check modes work
Engine running (GS 350)
RUN
Fan – Check speeds
* If equipped
Leave on AUTO mode
I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs.
I have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for
rattles/squeaks. I certify that I have checked all items on this form and all items have been corrected for proper operation as required.
Technician Name (please print)
Date: Dealer Name:
Order additional forms from MDC, 00242-PDSGS-CK14 Printed in USA (CJE201308) © 2013 Lexus
GS 350/450h PRE-DELIVERY SERVICE (PDS) CHECK SHEET
GS450h HYBRID SYSTEM ELECTRICAL
SAFETY PRECAUTIONS (Also see TSIB)
• Do not touch the orange high voltage wiring and connectors (up to 650 volts).
• The gasoline engine may start suddenly whenever the "READY" light is on.
Before working under the hood, put the transmission selector lever in "P",
apply the parking brake, and set the power switch to "OFF" ("READY" light
off) to stop the hybrid system.
• The hybrid transmission, engine radiator, and inverter radiator may reach high
temperatures during inspection. Carefully observe all caution labels and
instructions on these components.
• Be sure to keep the transmission selector lever in "P" at all times unless otherwise
instructed. When the selector lever is in "N", the hybrid vehicle battery will not
charge even if the gasoline engine is running.
• When leaving the vehicle, put the selector lever in "P", apply the parking brake,
and press the power switch in the "OFF" mode in order to stop the hybrid system
(the "READY" light goes OFF).
• Air vents are located on the package tray to cool the hybrid vehicle battery.
Do not block these air vents.
• Do not splash water on the electric components in the engine compartment.
FLOOR MAT PROPER INSTALLATION & CARE
• Verify that the correct driver' s floor mat is installed.
Factory Retention Device
• Verify proper driver' s floor mat installation using the factory retention device (clip or grommet style).
• Never install the driver' s floor mat with the bottom-side up, do not place another floor mat(s) on top of
an existing mat. (Note: You should always regularly verify a customer's driver' s floor mat is properly
secured after a car wash, interior cleaning, etc.)
TIRE PRESSURE BATTERY TECHSTREAM TIRE PRESSURE
See tire info label
CHARGE PRINTOUT - ATTACH
PRINTOUT -
ATTACH
Tire and Loading Information Label
TPWS SWITCH
Vehicle VIN
Tire Pressure Warning "SET" Switch
TOOLS AND SUPPLIES
• Techstream Diagnostic Tester
WORK FLOW
• Power port checker
• Digital tire pressure gauge
• 10mm socket wrench, 11mm drill
(license plate frame & bracket )
• Non-metallic fuse tool
• Flashlight with fresh batteries
* *
• Clean gloves, clean shoes, ring tape,
scratchless belt
• Clean rags, fender covers
• Writing pen
*Under Vehicle Plugs
• Washer fluid; water (rain sensing wiper check)
• CD (for checking audio system)
• Convex mirror - use dealer mirror to check brake & reverse
light if 2nd technician not available
• Bott dots if rough road not available
11. Under Vehicle (Safety/Damage)
Use proper lift boots to prevent damage
OFF
Safety/Damage (Steering, Brakes, Tires,
Wheels) visual
Install wheel center caps
Front wheel opening extension pad cover removal
see TSIB
Fluid leaks - visual
engine
fuel lines
front brake system
front shocks
front differential*
transmission
center differential*
Install rubber body plugs (locations p.2)
Exhaust system tightness/rattle
softly hit cold pipes with fist
Fluid leaks - visual
rear brake system
rear shocks
rear differentia
l
Tire positioning see TSIB
12. Road Test
Add premium fuel
Check READY light (GS 450h)
READY
Engine operation cold and hot
Engine electric cooling fans
Parking brake and brake operation
Transmission operation
Cruise control operation
Check suspension settings switch
ECT, TRAC function and indicator lights
Steering operation and off-center
Air Conditioning/Heating - check all functions, cool, heat
Blind Spot Monitor with Rear Cross-Traffic Alert*
Squeaks and rattles (drive over Bott dots)
Abnormal noise or vibration
Check brake lights, backup lights (use mirror at dealer)
Check horn
Turn off radio, air conditioning, seat heaters, lights
Set drive position switch to NORMAL
Completion
Review all codes, tire pressures, and temperature settings
Attach tire pressure, ECU health check, and battery
charge printouts to this check sheet and file with R. O .
Submit product technical reports regarding quality
issues, as applicable
Sign Teamwork in Quality Vehicle Delivery Certificate
located in glovebox.
GS 450h: Maintenance For HV & Auxiliary
Batteries (See TSIB)
Charge 12-Volt (Auxiliary battery) to 12 .6 V before delivery.
5 amp (2 hours min - 10 hours max)
Note: If parked 10+ days, disconnect 12-Volt battery.
If parked long term, operate hybrid system every 2 months.
Before delivery: Battery Maintenance for In-stock Vehicles
& Pre-Delivery see TSIB
Long Term Vehicle Storage Guidelines, see TSIB
Floor Mat Installation see TSIB,p.2
Technician Signature
R.O.: Vehicle Identification Number (sticker)
Download printable PDF from TIS website or Lexus Customer Services website on Dealer Daily.
LEXUS DAMAGE PREVENTION STANDARDS
Leave interior protection on driver' s
No Steel/Hard Plastic
area until delivery to customer.
No Watches Buttons, Zippers
No Cell Phones on belt
No Belt Buckles
No Grease/Oil on
shoes and Clothing
Fender Covers
No Rings MDC Supplies (800-622-2033):
Fender Cover . . . . . . . . . . . . 00242-FENDR-COVER
Non-scratch Belt (28"- 32"). . 00242-LBELT-2832
Non-scratch Belt (34"- 38"). .00242-LBELT-3438
Non-scratch Belt (40"- 44"). .00242-LBELT-4044
Non-scratch Belt (46"- 50"). .00242-LBELT-4650
Ring Tape . . . . . . . . . . . . . . . .00242-RNGTP
TECHSTREAM HEALTH CHECK
PRINTOUT - ATTACH
Vehicle VIN
PDS CHECK SHEET AND PRODUCT
1 of 2
REPORTS
Attach the following printouts to the PDS check sheet:
• Tire pressure printout
• 12-V battery printout
• ECU health check printout
See back of PDS Check Sheet for printout examples.
Complete and sign the pds check sheet, and file with the
pds repair order.
Submit product technical reports regarding quality issues as
applicable.
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GS350/GS450h