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Summary of Contents for Dosmatic SUPERDOS 20
- Page 1 SUPERDOS 20 Installation & Operating Instructions Model No. SuperDos 20 - 0.4%, 2.5%, 5%, 10% Certified ISO 9001:2000 Quality Management System...
- Page 2 (see page 5) and correct if necessary. Adjust the outlet valves downstream from the injector, if necessary. IMPORTANT: FOR WARRANTY PURPOSES VISIT OUR WEBSITE WWW.DOSMATIC.COM TO FILL OUT PRODUCT REGISTRATION FORM!
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Page 3: Introduction
Certain precautions, which are marked with this symbol need to be read carefully... The injector is packaged with the following items: (shown in figure 1) Dosmatic Injector (not shown) Dosage Piston O-ring... -
Page 4: Safety
SAFETY: 1.SELECT A LOCATION: that is on the water line that chemical injection is desired and meets all the following requirements as well as all applicable local codes. Remove Red Caps Prior to Installation. NOTE: The entire water line down stream from the injector will have chemical injected into it. If the chemical injected makes the water unsafe to drink label the water lines. -
Page 5: Installation
INSTALLATION: 1.NOTE: Water going through injector must be free of sand, dirt and grit. Installation of 140 mesh (104 micron) or finer filter will be required. 2. MOUNT INJECTOR: Securely to a solid object such as a wall. Note arrow on injector indicat- ing water flow. -
Page 6: Installation
INSTALLATION DRAWINGS: TYPICAL WALL MOUNTING Fig.3 TYPICAL INSTALLATION Bypass Valve (Required) Inlet Filter (Required) Inlet Valve (Required) Outlet Valve (Required) Suction Tube Covered Container Solution Filter Fig.4 2" Required 50 MM... -
Page 7: Operation
OPERATION: SERVICE FLOW: Water drawn down stream from the injector will automatically cause the injec- tor to “click” and inject the set amount of solution into the water line. The higher the flow rate the more frequent the clicking, as the injector is designed to inject solution at the same set ratio irre- gardless of water flow. -
Page 8: Operation
MAINTENANCE: RINSE INJECTOR AFTER EACH USE: additive allowed to remain in injector can dry out and foul or damage lower end at the next start up. Put suction tube into a 1 qt. (4 liters) or more container of fresh filtered water. Pull fresh water through the injector by operating until container if empty. -
Page 9: Trouble Shooting
TROUBLE SHOOTING: NO CLICKING SOUND 1. Water flow rate exceeds rated service flow of injector: Reduce flow rate (See Specifications Pg. 13). 2. Operating pressure exceeds maximum limit: Install a pressure reducer valve (See Specifica- tions Pg. 13). 3. #17 o-ring if leaking: Replace. 4. -
Page 10: Specifications
Model Flow Rate Feed Ratio Operating Inlet/Outlet Pressure Pipe Connection Minimum Maximum Minimum Maximum SuperDos 20 - 0.4% 0.04 gpm 20 gpm 0.025% 0.40% 5.0 – 100 psi 1” npt 0,15 lpm 75,70 lpm 1:4000 1:250 0,34 – 6,9 bar 1”... - Page 11 REPAIR PARTS: Reference # Part # Description 194610 Upper Body 193641 Cotter Ring 194605 Mixing Chamber Gasket 011876 Piston Assembly 011879T Piston Assembly 10% 011172 Shaft Assembly 011031 Lower Body NPT 1" 011031B Lower Body BSP 1" 194612 Upper Shaft Pin 194550 194615 Non bypass plug...
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Page 12: Wear Parts Kits
LOWER END INjECTOR & WEAR PARTS KITS 0.4%: Kit A – Wear Parts Kit (dosage piston/shaft assy, oring) 011851PV 17, 51 Kit C – Wear Parts Kit (Kit A, inner cylinder, oring) 011854PV 17, 51, 68, 81 Kit D – Suction Tube Fitting Assy (poppet, nut, washer, 011463V 10, 11, 12, 13, 71, 80 oring, spring, fitting) - Page 13 LOWER END INjECTOR PARTS 0.4%: 212005 194004 010016 010025 011812 011806 003067 194249 194248 194246 212022 011919P 212025 194310 194410 194406 194415 194418 212017 011453A 194413 194416 212120 194404 194417 011458 194414 212516...
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Page 14: Wear Parts Kits
LOWER END INjECTOR & WEAR PARTS KITS 2.5%: Description of Kit Part # Manual Reference Kit A – Wear Parts Kit (dosage piston and oring) 011850V 17, 44 Kit B – Wear Parts Kit (Kit A, & shaft) 011945V 17, 44, 51 Kit C –... - Page 15 LOWER END INjECTOR PARTS 2.5%: 212005 194004 010016 010025 010044 212005 011017 194301 194407P 194310 212025 194410 194406 194415 212017 011453A 194418 194413 194416 194404 212120 194417 194414...
- Page 16 LOWER END INjECTOR & WEAR PARTS KITS 5%: Description of Kit Part # Manual Reference Kit A – Wear Parts Kit (dosage piston and oring) 011852PV 17, 44 Kit B – Wear Parts Kit (Kit A, & shaft) 011950V 17, 44, 51 Kit C –...
- Page 17 LOWER END INjECTOR PARTS 5%: 212005 194004 010016 194309 011025 212005 011018 194301 011918P 194310 212025 194410 194406 194415 011453A 194413 194418 194416 212017 212120 194405 011452 194414 003039...
- Page 18 LOWER END INjECTOR & WEAR PARTS KITS 10%: Description of Kit Part # Manual Reference Kit B – Wear Parts Kit (Hose Kit) 011849M 60 Kit H – Motor Piston Assy 011879T 9 Kit M – Mounting Bracket Kit (mounting bracket, 4 hex caps & nuts) 011432 56, 57, 58 Manual Reference...
- Page 19 LOWER END INjECTOR PARTS 10%: 011908 194343 194342 194344 212010 194832 (#51 is part of the 011879T piston assy) 212005 194004 212002 194830 194909 212007 011849M (Kit) 194833 212518 195861 193003 212012 011921P 212402 194831 195911...
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Page 20: Warranty
A filter no coarser than 140 mesh or 104 micron must be used in front of the unit for the warranty to be valid. Dosmatic will not be responsible if the unit is used under conditions outside of its operating tolerances listed in this manual. - Page 21 Fax: +33 (0) 5 57 97 10 19 Email: infor@dosmaticasia.com Email: jozef.stolck@dosmatic-benelux.be Email: info@dosmatic-europe.com Dosmatic Latin America Dosmatic Japan/Toyo System Co. Ltd. Dosmatic Australia~New Zealand Loria 398 , 4º Piso Of. 16 Kakamigahara City,504 Japan P.O. Box 9074 Lomas De Zamora...
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