Related Manuals for Dosmatic SuperDos 45
Summary of Contents for Dosmatic SuperDos 45
- Page 1 SUPERDOS 45 Installation & Operating Instructions Model No. SuperDos 45 - 0.4%, 2.5%, 5% Certified ISO 9001:2000 Quality Management System...
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Page 2: Table Of Contents
Check for system leaks (see page 5) and correct if necessary. Adjust the outlet valves downstream from the injector, if necessary. IMPORTANT: FOR WARRANTY PURPOSES VISIT OUR WEBSITE WWW.DOSMATIC.COM TO FILL OUT PRODUCT REGISTRATION FORM! Part#013827 Rev A... - Page 3 Injectors should make a clicking sound when in operation. If the unit is not clicking, contact your authorized Dosmatic repair distributor or return the unit to Dosmatic USA, Inc. If the unit is click- ing, but is not pulling solution, please inspect the lower end of the injector (see lower end dia- grams).
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Page 4: Introduction
Certain precautions, which are marked with this symbol need to be read carefully... The injector is packaged with the following items: (shown in figure 1) Dosmatic Injector (not shown) Dosage Piston O-ring... -
Page 5: Safety
SAFETY: 1.SELECT A LOCATION: that is on the water line that chemical injection is desired and meets all the following requirements as well as all applicable local codes. Remove Red Caps Prior to Installation. NOTE: The entire water line down stream from the injector will have chemical injected into it. If the chemical injected makes the water unsafe to drink label the water lines. -
Page 6: Installation
INSTALLATION: 1.NOTE: Water going through injector must be free of sand, dirt and grit. Installation of 140 mesh (104 micron) or finer filter will be required. 2. MOUNT INJECTOR: Securely to a solid object such as a wall. Note arrow on injector indicat- ing water flow. - Page 7 2 " Disconnect Advantage 40 Remove 1.5" Union and 194900 as shown in Fig 2. Remove Remove Cut line to accommodate 1.5" Union 1.5" Union the extra width of the SuperDos 45. Remove Remove 194900 194900 Fig 2...
- Page 8 1.5" union as shown in Fig 3 194900 is replaced by: 005195 (Spears pn 859-015) 005196 (Spears pn 839-212) Kit to replace these parts is available from Dosmatic (pn 011769) Or parts are available at a standard plumbing supplier 005195 005195 1.5"...
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Page 9: Installation
INSTALLATION DRAWINGS: TYPICAL WALL MOUNTING Fig.3 Bypass Valve (Required) TYPICAL INSTALLATION Inlet Filter (Required) Inlet Valve (Required) Outlet Valve (Required) Suction Tube Covered Container Solution Filter Fig.4 2" Required 50 MM... -
Page 10: Operation
OPERATION: SERVICE FLOW: Water drawn down stream from the injector will automatically cause the injec- tor to “click” and inject the set amount of solution into the water line. The higher the flow rate the more frequent the clicking, as the injector is designed to inject solution at the same set ratio regard- less of water flow. -
Page 11: Maintenance
MAINTENANCE: RINSE INJECTOR AFTER EACH USE: additive allowed to remain in injector can dry out and foul or damage lower end at the next start up. Put suction tube into a 1 qt. (4 liters) or more container of fresh filtered water. Pull fresh water through the injector by operating until container is empty. -
Page 12: Trouble Shooting
TROUBLE SHOOTING: NO CLICKING SOUND 1. Water flow rate exceeds rated service flow of injector: Reduce flow rate (See Specifications Pg. 13). 2. Operating pressure exceeds maximum limit: Install a pressure reducer valve (See Specifica- tions Pg. 13). 3. #17 o-ring if leaking: Replace. 4. - Page 13 NOTES:...
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Page 14: Specifications
Flow Rate Feed Ratio Operating Inlet/Outlet Pressure Pipe Connection Minimum Maximum Minimum Maximum SuperDos 45 - 0.4% 0.50 gpm 45 gpm 0.025% 0.40% 5.0 – 100 psi 1 1/4” npt 1,89 l/mn 170,34 l/mn 1:4000 1:250 0,34 – 6,9 bar 1 1/4”... - Page 15 REPAIR PARTS: Reference # Part # Description 194610 Upper Body 193641 Cotter Ring 194605 Mixing Chamber Gasket 011869 Piston Assembly 011172 Shaft Assembly 011032 Lower Body NPT 1 1/4" 011032B Lower Body BSP 1 1/4" 194612 Upper Shaft Pin 194550 194550 194616 194616...
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Page 16: Wear Parts Kits
LOWER END INJECTOR & WEAR PARTS KITS 0.4%: Kit A – Wear Parts Kit (dosage piston and o-ring) 011851PV 17, 51 Kit C – Wear Parts Kit (Kit A, inner cylinder and o-ring) 011854PV 17, 51, 63,68 Kit D – Suction Tube Fitting (poppet, o-ring, nut/washer, 011461V 10, 11, 12, 13, 71, 80 spring, fitting... - Page 17 LOWER END INJECTOR PARTS 0.4%: 212005 194004 010016 011015 011812 011806 011026 194249 194248 194246 212022 011919P 212025 194310 194410 194406 194415 194418 212017 011453A 194413 194416 212120 194404 194412 011458 194414 212516...
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Page 18: Wear Parts Kits
LOWER END INJECTOR & WEAR PARTS KITS 2.5%: Description of Kit Part # Manual Reference Kit A – Wear Parts Kit (dosage piston and o-ring) 011850V 17, 44 Kit B – Wear Parts Kit (Kit A, & shaft) 011945V 17, 44, 51 Kit C –... - Page 19 LOWER END INJECTOR PARTS 2.5%: 212005 194004 010016 010044 212005 194301 194407P 194310 212025 011849M (kit) 194406 194410 212017 194404...
- Page 20 LOWER END INJECTOR & WEAR PARTS KITS 5%: Description of Kit Part # Manual Refer- ence Kit A – Wear Parts Kit (dosage piston and oring) 011852PV 17, 44 Kit B – Wear Parts Kit (Kit A, & shaft) 011950V 17, 44, 51 Kit C –...
- Page 21 LOWER END INJECTOR PARTS 5%: 212005 194004 010016 194309 212005VH* *This oring must be viton hard and needs to be checked monthly 194301 011918P 011849M (kit) 212025 194310 194406 194410 212017 194405...
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Page 22: Warranty
A filter no coarser than 140 mesh or 104 micron must be used in front of the unit for the warranty to be valid. Dosmatic will not be responsible if the unit is used under conditions outside of its operating tolerances listed in this manual. - Page 23 Carrollton, TX USA 75006 Tel: (972) 245 -9765 Fax: (972) 245-9000 +1 (800) 344-6767 (USA & Canada) Email: info@dosmatic.com www.dosmatic.com Dosmatic Asia Co., Ltd. Dosmatic Europe S.A.R.L. Dosmatic Benelux 20 Route de Taillefer 861/8 T.I.T. Tower Rm. 1703 Lerenveld 14 33450 Montussan Satupradit Rd.
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