Koden KDS-6000BB Installation Manual
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Koden KDS-6000BB Installation Manual

Digital sonar
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Summary of Contents for Koden KDS-6000BB

  • Page 3 Koden Electronics Co., Ltd. The technical descriptions contained in this publication are subject to change without notice. Koden assumes no responsibility for any errors, incidentals or consequential damages caused by misinterpretation of the descriptions contained in this publication.

  • Page 4: Important Notice

    Koden is needed. Koden prohibits the un-authorized copy and transcription of this manual. • If this manual is lost or damaged, consult a dealer of Koden or Koden. • The specification of the products and the contents in this manual are subject to change without notice.
  • Page 5 KDS-6000BB For Your Safe Operation For Your Safe Operation Symbol used in this Installation Manual The following pictograms are used in this manual. The meaning of each symbols shall be well understood and the maintenance and inspection shall be carried out.
  • Page 6 For Your Safe Operation KDS-6000BB Caution on location of equipment Caution Do not install the equipment where it is excessively damp and suffers from excessive water drops. Measures against static electricity Caution The static electricity may be generated from the carpet on the floor in the cabin or clothes made of synthetic fiber.
  • Page 7 1.1.3 Selection of location for installation ................1-1 1.1.4 Laying and connection of cables ................. 1-2 1.1.5 Confirmation after installation ..................1-2 1.2 Installation of KDS-6000BB Display unit ................1-3 1.3 Installation of KDC-6000BB Processor unit ................1-3 1.4 Installation of an Operation unit ..................... 1-4 1.4.1 Desk-top installation of Operation unit ...............
  • Page 8 Contents KDS-6000BB 2.3.1 Display of TX power menu ..................2-2 2.4 Train correct ........................2-3 Chapter 3 Maintenance ....................... 3-1 3.1 Inspection ..........................3-1 3.2 Cleaning ..........................3-1 3.2.1 Monitor/Processor units ..................... 3-1 3.2.2 Hull unit ........................3-2 3.3 Fuse replacement ........................3-2 3.4 Diagnostics of troubles ......................
  • Page 9 KDS-6000BB System Configuration System Configuration Connection Diagram Legend DOU-620 Standard configuration Operation Option unit DOU-620R DPU-610ST Owner supply (with RCW-14) (Sona-Tone model) Cable for CW-412-5M external speaker External speaker NP-108 J7 (16P) Remote controller J1 (5P) Processor unit RCW-14 Onboard DC...
  • Page 10 Configuration of Equipment KDS-6000BB Configuration of Equipment Standard Equipment Configuration List a. DPU-610/610ST (Processor unit), DOU-620/620R (Operation unit) Weight/ Name of item Type Remark Length Processor unit DPU-610/ No display unit 5.1kg DPU-610ST VGA output (Sona-Tone model) Operation unit DOU-620 With mounting bracket 1.1kg...
  • Page 11 KDS-6000BB Configuration of Equipment Name of item Type Remark Weight/Length Fuse F-7161-10A/N30C-125V Normal fusion type Cylinder (ø 6.4x30) for main power Operation manual KDS-6000BB.OM.E English Quick Reference KDS-6000BB.QR.E English Installation manual KDS-6000BB.IM.E English b. TD tank / TD shaft Name of item...
  • Page 12 Configuration of Equipment KDS-6000BB c. DHU-6301 (Hull unit) Package 1-1 Name of item Type Remark Weight/Length Hull unit DHU-6301 17.0kg DC power cable CW-275-10M Cable is built into the Hull unit Hull unit CW-593-20M Cable is built control cable into the Hull unit d.
  • Page 13 KDS-6000BB Configuration of Equipment Name of item Type Remark Weight/Length Crank handle OB-03 Grease 100g Fuse F-7161-4A At input of 12 V EACH F-7161-8A At input of 24 V ANP base ANP-1 Binding Band AB-100-1000 Damper 34924D Fixing collar 32681D...
  • Page 14 Configuration of Equipment KDS-6000BB Package 2-2 Name of item Type Remark Weight/Length With 10m cable Transducer unit DHU-6302 9.0kg (With 18 pin water resistant connector) Bath cork Bath cork (White) 50g HEX rod wrench 3.0mm ×1 EACH 5.0mm ×1 Caution: Don’t carry the Transducer unit (DHU-6302) by holding its cable. Such manner may cause breakage of the equipment.
  • Page 15 KDS-6000BB Configuration of Equipment Option List Name of item Type Remark Remote controller RCW-14 With 5m cable, (Assembled the connection cable into the Operation unit) TD tank ESR-1506 PVC, 1230mm (For 1411mm of TD shaft) (For *xxxx mm of TD...
  • Page 16 External View KDS-6000BB External View Processor unit (DPU-610) Processor unit (DPU-610ST) (Sona-Tone model) Processor unit (DPU-610ST) (Sona-Tone model) Unit: mm (inch) 0092660002-06...
  • Page 17 KDS-6000BB External View Operation unit (DOU-620) TD position alarm / Ext. Sync. Box (JB-36) Installation dimensions Unit: mm (inch) 0092660002-06...
  • Page 18 External View KDS-6000BB Remote controller (RCW-14) (Optional) Unit: mm (inch) 0092660002-06...
  • Page 19 KDS-6000BB External View Hull unit (DHU-630) Unit: mm (inch) 0092660002-06 xvii...
  • Page 20 Specification KDS-6000BB Specification Item Content Model KDS-6000BB Processor unit DPU-610 Operation unit DOU-620 Hull unit DHU-630 Output power (RMS) 1.5 kW Output frequency 130 to 210 kHz ( 0.1 kHz step) Tilt angle +5° to -90° (1°step) Point corner 8°to 12°...

  • Page 21: Chapter 1 Installation

    KDS-6000BB Chapter 1 Installation Chapter 1 Installation 1.1 Installation precautions In order to obtain the maximum performance of the Digital Sonar, this Digital Sonar should be installed by a qualified engineer in charge of installation and maintenance. Installation procedures include the following: (1) Unpacking of components (2) Inspection of composition units, spare parts, accessories and installation materials.

  • Page 22: Laying And Connection Of Cables

    Battery Battery Noise Noise Fig. 1.1 KDS-6000BB Connection of power line 1.1.5 Confirmation after installation Be sure to confirm the following points before starting. The confirmation is mandatory to operate the equipment normally: (1) Is the power voltage in the boat within the appropriate voltage range? Is the current capacity enough? (Voltage range: 10.8 VDC to 31.2 VDC measured at the power connector.)

  • Page 23: Installation Of Kds-6000Bb Display Unit

    KDS-6000BB Chapter 1 Installation 1.2 Installation of KDS-6000BB Display unit The display unit should be prepared by customers and should be installed in accordance with the installation manual attached to it. In addition, please be sure to carry out the following: (1) Decide the location to install the Display unit and keep the space for the maintenance works.

  • Page 24: Installation Of An Operation Unit

    Chapter 1 Installation KDS-6000BB 1.4 Installation of Operation unit KDS-6000BB operation unit can be installed either on desk-top or flush-mounted. Install by the following procedure. 1.4.1 Desk-top installation of Operation unit (1) Decide the location to install the Operation unit and keep the space for the maintenance works as shown in Fig.
  • Page 25 KDS-6000BB Chapter 1 Installation On installing on desktop, keep the maintenance space is required as Caution shown below. Unit: mm (inch) Fig. 1.4 Maintenance space of desk-top installation 0092660002-06...

  • Page 26: Flush-Mount Installation Of Operation Unit

    Chapter 1 Installation KDS-6000BB 1.4.2 Flush-mount installation of Operation unit (1) Make a square hole at the location to be installed (See Fig. 1.6) (2) Remove 4 plastic corner guard caps of the Operation unit (These can be easily pulled out upwards).

  • Page 27: Installation Of Td Position Alarm / Ext. Sync. Box

    KDS-6000BB Chapter 1 Installation 1.4.3 Installation of TD position alarm / Ext. Sync. Box (1) Install the TD position alarm / Ext. Sync. Box within the hearing range in the vicinity of the Processor unit. (2) Install it at a place where there is no water drops, and enough maintenance space is available.

  • Page 28: Installation Of Hull Unit

    Chapter 1 Installation KDS-6000BB 1.5 Installation of Hull unit Satisfy the following conditions and also instructions of installation Caution: manual in deciding the TD tank mounting site. Fully discuss about the strength with the shipyard and the installer before determining on the position and the method of installation and necessary materials.

  • Page 29: Maintenance Space For Td Tank

    Since the Hull unit is not waterproof structure, keep it away from water drops and splashes.  When KDS-6000BB is shipped from the factory with a standard, the length of the TD tank and TD shaft are set as follows:  TD tank: 1230 mm (Standard) ...

  • Page 30: Installation Conditions For A Td Tank

    Chapter 1 Installation KDS-6000BB 1.5.3 Installation conditions for a TD tank (1) The TD tank should be installed satisfying the following conditions.  Install the TD tank on the keel within the range of 1/3 to 1/2 of the overall length from the bow.

  • Page 31: Example Of Installation Of The Td Tank

    KDS-6000BB Chapter 1 Installation 1.5.4 Example of installation of the TD tank  The position to install the TD tank. (Refer to page 1-8)  Open a hole of the same diameter as of the TD tank along the keel in the bottom.
  • Page 32 Chapter 1 Installation KDS-6000BB  Apply FRP sufficiently to all the necessary sections to prevent leakage of water. Fig. 1.13 Example of TD tank installation - 2 1-12 0092660002-06...

  • Page 33: Assembly Of Hull Unit

    KDS-6000BB Chapter 1 Installation 1.5.5 Assembly of Hull unit (1) Necessary length of TD shaft  When the installed TD tank is shorter than the standard length, the TD shaft length should be also shortened. ・ TD tank: 1230 mm (Standard) ・...
  • Page 34 Chapter 1 Installation KDS-6000BB (3) Assembling the TD shaft and the Transducer unit 1) Fasten the TD shaft to the Transducer unit. At this time, be sure not to damage the TD shaft thread and not to twist the cable.
  • Page 35 KDS-6000BB Chapter 1 Installation 2) Attaching the shaft guides  Insert the 3 shaft guides over the TD shaft in the direction as shown in the drawing below.  Insert a Fixing collar and fasten with 2 pieces of attached cap bolts to allow a little movement of the shaft guides.
  • Page 36 Chapter 1 Installation KDS-6000BB 3) Attaching the Transducer unit to the Hull unit.  Apply grease to the bearing of the Flange and the inside of the waterproof nut.  Loosening the waterproof nut and thread the TD shaft through the Flange bearing, and thread the damper.
  • Page 37 KDS-6000BB Chapter 1 Installation 4) Attaching the shaft cap to the end of the TD shaft  Insert the shaft cap into the end of the TD shaft, temporarily tighten with the Cap bolt (4 pcs of M4 x 25) attached to the shaft cap first, and then tighten them evenly.
  • Page 38 Chapter 1 Installation KDS-6000BB 6) Hull unit and TD tank attachment  Insert a Flange GUM packing for a flange between the Hull unit and the TD tank, fasten the Hull unit to the TD tank with 8 pcs of attached Hexagon bolts (M16 x 55) .
  • Page 39 KDS-6000BB Chapter 1 Installation (4) Adjustment of hoisting and lowering stroke  By adjustment of the lower limit switch as shown below, the hoisting and lowering stroke of the Transducer unit can be changed from min. 150 mm to max. 380 mm.
  • Page 40 Chapter 1 Installation KDS-6000BB (5) Manual hoisting and lowering of a Transducer unit  When the Transducer unit cannot be hoisted due to a trouble occurrence, it can hoist the Transducer unit by use of the attached crank handle after taking off the rubber cap.
  • Page 41 KDS-6000BB Chapter 1 Installation To prevent electric corrosion, connect a wire between the flange and the ship’s ground. Fig. 1.25 Connection of a wire between the flange and the ship’s ground warning * After completion of the installation, please confirm that the voltage between the Flange and the ship’s ground does not exceed 0.65V.

  • Page 42: Wiring

    Chapter 1 Installation KDS-6000BB 1.6 Wiring 1.6.1 Connection of cables to Processor unit Connect the power cable and cables from the Hull unit to the connectors on the Processor unit. ● Connector for USB 15 pin connector ● External monitor output...
  • Page 43 KDS-6000BB Chapter 1 Installation Pin assignment of rear connectors Pin assignment viewed from the rear of Processor unit (DPU-610). POWER ① KSTB ○ 1 Power input (-) ② PDATA ○ 2 Power input (+) ③ PWR SW1 ○ 3 Shield ④...
  • Page 44 Chapter 1 Installation KDS-6000BB Display unit USB connection ① R connection ② G ③ B ④ NC ⑤ GND ⑥ R-GND ⑦ G-GND ⑧ B-GND ⑨ NC ⑩ NC ⑪ NC ⑫ NC ⑬ H-SYNC ⑭ V-SYNC ⑮ NC Fig. 1.28 Pin Assignment of rear connectors - 2...
  • Page 45 KDS-6000BB Chapter 1 Installation Connection of Hull unit (DHU-630) In the case of connection of Hull unit: Be sure to confirm the following points after completion of installation of Display unit, Processor unit, Operation unit, TD position alarm / Ext. Sync. Box and Hull unit.
  • Page 46 Chapter 1 Installation KDS-6000BB Connection of a Hull unit (DHU-6301) To a power supply In the case of manual operation, turn Hoist switch OFF before starting the operation. POWER To the Processor unit SUPPLY HOIST CONTROL MAIN (Main power source) fuses:...
  • Page 47 White: (+) terminal Black: (-) terminal Power cable Battery voltage: 12 V 24 V Battery 24 V MAIN (main power): 4 A ※ The cable lengths include the pull in (max. 60 cm) to each unit. Fig.1.31 KDS-6000BB general connection 0092660002-06 1-27...
  • Page 48 (1) Connection to the TD position alarm / Ext. Sync. Box (JB-36) and J1 of the Processor unit (DPU-610). The buzzer is mounted on the cover side. CW-413-5M To J1 connector of Processor unit (DPU-610) 5 pin connector Fig. 1.32 Connection of KDS-6000BB – TD position alarm / Ext. Sync. Box 1-28 0092660002-06...
  • Page 49 It is likely to observe mutual interference when the transmit frequency of an external echo sounder and KDS-6000BB is the same or close. Interference can be decreased by synchronizing the KDS-6000BB transmission with the trigger of the external echo sounder.
  • Page 50 Chapter 1 Installation KDS-6000BB Connection of Display unit [Owner supply] When installing Display unit (VGA monitor, analog RGB input), connected it via external monitor cable (owner Supply) to the connector on the Display unit. External monitor cable Fig. 1.34 Connection of Display unit...
  • Page 51 Connection with navigation equipment (J8) The NMEA data can be output from KDS-6000BB to an external navigation equipment, and the NMEA data can be input from an external navigation equipment to KDS-6000BB. Refer to the following for the connection. Connector Remarks ○...
  • Page 52 Chapter 1 Installation KDS-6000BB Connection of USB memory (Owner supply) A USB memory can be connected to the Processor unit. Pullout the USB connector cap at the rear panel of the Processor unit and insert a USB Memory. Put the cover firmly when a USB Memory is not connected. Without the cap, the Processor unit may cause failure.
  • Page 53 KDS-6000BB Chapter 1 Installation output setting to external equipment NMEA Setup of baud rate of NMEA1 (J8) This is to set the baud rate of NMEA1 (J8). The baud rate should match the externally connected equipment. 1. Press to be displayed [Menu3].
  • Page 54 Chapter 1 Installation KDS-6000BB Selection of NMEA Output The output of NMEA sentence can be set to On/Off. 1. Press to be displayed [Menu3]. 2. Turn (knob/left) to select [Optional output]. Menu3 Baud rate 4800 DBT output DPT output GGA output...

  • Page 55: List Of Input/Output Sentences

    KDS-6000BB Chapter 1 Installation 1.7 List of input/output sentences 1.7.1 Input sentences The Sentences of GGA, GLL, HDG, HDM, HDT, RMC, VTG and ZDA can be received. Possible input formats are: NMEA0183 Ver. 1.5, Ver. 2.0 and Ver. 3.0. Information...
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  • Page 57: Chapter 2 Adjustment

    2.2 Setting of gain of Transducer unit unit Gain (TD) On KDS-6000BB, the frequencies can be When the bottom cannot be detected or set in a range of 130 to 210 kHz. when the bottom is of mud pool or seaweed, [Gain (TD)] shall be turned up.

  • Page 58: Setup Of Tx Power

    Chapter 2 Adjustment KDS-6000BB Menu1 1. Press to be displayed [Menu1]. Freq select 130.0 Dynamic range 26 dB Pulse width Middle 2. Turn (knob/left) to select TX power Auto Color rejection [GAIN (TD)]. Noise reduction Color Menu1 Background color Dynamic range...

  • Page 59: Train Correct

    KDS-6000BB Chapter 2 Adjustment Example: How to correct the bow direction 2.4 Train correct (90° setting) The bow direction (0°) can be corrected by the use of the bearing center function. Move to Sonar mode and set the bearing 1. Turn (knob/left) to select the value of [90.00].
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  • Page 61: Chapter 3 Maintenance

    KDS-6000BB Chapter 3 Maintenance Chapter 3 Maintenance 3.1 Inspection The daily maintenance and inspection extend the life of equipment. To keep the equipment always in the best conditions, implement the periodical inspection shown in the table below. Item Inspection item...

  • Page 62: Hull Unit

    Chapter 3 Maintenance KDS-6000BB 3.2.2 Hull unit As for the inspection of the TD tank and the TD shaft, inspect the appearance and the hoisting and lowering operation. When the mooring period becomes long, shells and oil may adhere to the inside of the TD tank.

  • Page 63: System Check

    Start of saving The system condition is displayed as shown 2. Turn (knob/left) to select [System in the figure above. cheek]. (1) KDS-6000BB: [ver.**.**] Program version 3. Press (2) ROM check (3) RAM check 4. Turn and select [Execute] to (4) NMEA I/O output: Loop check (5) Voltage check: 10.8 to 31.2 V...

  • Page 64: Setting At Factory

    Chapter 3 Maintenance KDS-6000BB 3.4.3 Setting at factory 1. Demo files (Sonar) This is the setting to return the various Menu settings to the state at shipping from the System check factory. Cancel Initialize Execute 1. Press for a while to display the Demo file (sonar) maintenance menu.
  • Page 65 KDS-6000BB Chapter 3 Maintenance 4. Wake erase 6. Tilt origin adjustment Menu Menu System check System check Cancel Cancel Initialize Execute Initialize Execute Demo file (sonar) Demo file (sonar) Demo file (bottom scan) Demo file (bottom scan) Demo file (echo sounder)

  • Page 66: Update Of Programs

    1. Store the F35VXXXX.bin / F53VXXXX.bin file into the route directory of the USB memory. 2. Insert the USB memory into the USB connector provided on the back panel of KDS-6000BB Processor unit (DPU-610). (Do not use a USB Hub because it may lead to failures.) USB memory 3.
  • Page 67 KDS-6000BB Chapter 3 Maintenance 5. Select [Update using USB] and press 6. The following screen is displayed. Software update Update using a USB Cancel Execute Update using PC Read out of set values Writing of set values Transfer from SD to USB Transfer from USB to SD 7.
  • Page 68 Chapter 3 Maintenance KDS-6000BB 12. When update is successful, the following display appears. F35*V0100.BIN Successful Press for a while to switch OFF the power. ※ Power OFF can be cancelled by When the power is OFF, the following screen is displayed: Closing is in preparation.
  • Page 69 KDS-6000BB Chapter 3 Maintenance 14. For other functions The set values of KDS-6000BB is read into a USB. Read-out of setting They are stored in the file named “ F35*SET00.SAV”. values The set values stored by “Read-out of the set values” are reflected in KDS-6000BB main body.

  • Page 70: If You Suspect A Trouble

    Chapter 3 Maintenance KDS-6000BB 3.5 If you suspect a trouble Symptom Possible cause of failure Measure ・Replace the fuses. (Refer to ・Fuse is melted down. “3.3 Fuse replacement”) ・Power voltage is outside of the ・Use power source within the specified range (10.8 to 31.2 Power is on, but VDC).

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