Koden KDS-6000BB Installation Manual
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Koden KDS-6000BB Installation Manual

Broadband digital sonar
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  • Page 2 Koden Electronics Co., Ltd. The technical descriptions contained in this publication are subject to change without notice. Koden assumes no responsibility for any errors, incidentals or consequential damages caused by misinterpretation of the descriptions contained in this publication.

  • Page 3: Important Notice

    Koden is needed. Koden prohibits the un-authorized copy and transcription of this manual. • If this manual is lost or damaged, consult a dealer of Koden or Koden. • The specification of the products and the contents in this manual are subject to change without notice.

  • Page 4: For Your Safe Operation

    KDS-6000BB For Your Safe Operation For Your Safe Operation Symbol used in this Installation Manual The following pictograms are used in this manual. The meaning of each symbols shall be well understood and the maintenance and inspection shall be carried out.
  • Page 5 For Your Safe Operation KDS-6000BB Caution on location of equipment Caution Do not install the equipment where it is excessively damp and suffers from excessive water drops. Measures against static electricity Caution The static electricity may be generated from the carpet on the floor in the cabin or clothes made of synthetic fiber.

  • Page 6: Table Of Contents

    1.1.3 Selection of location for installation ................1-1 1.1.4 Laying and connection of cables ................. 1-2 1.1.5 Confirmation after installation ..................1-2 1.2 Installation of KDS-6000BB Display unit ................1-3 1.3 Installation of KDC-6000BB Processor unit ................1-3 1.4 Installation of an Operation unit ..................... 1-4 1.4.1 Desk-top installation of Operation unit ...............

  • Page 7: Contents

    Contents KDS-6000BB 2.3.1 Display of TX power menu ..................2-2 2.4 Train correct ........................2-3 Chapter 3 Maintenance ....................... 3-1 3.1 Inspection ..........................3-1 3.2 Cleaning ..........................3-1 3.2.1 Display/Processor units ..................... 3-1 3.2.2 Hull unit ........................3-2 3.3 Fuse replacement ........................3-2 3.4 Diagnostics of troubles ......................

  • Page 8: System Configuration

    KDS-6000BB System Configuration System Configuration Connection Diagram Legend Standard configuration DOU-620 Option Operation unit Owner supply DOU-620R (with RCW-14) CW-412-5M J7 (16P) Remote controller J1 (5P) RCW-14 Onboard DC CW-259-2M POWER (3P) power supply J5 (10P) Processor unit DPU-610 10.8 to D-sub15P 31.2VDC...
  • Page 9 12p pin water resistant c connector Fuse F-7161-10A/ /N30C-125 Normal fu sion type fo main pow Cylinder (ø 6 6.4x30) Opera ation manua KDS-6000BB B.OM.E English Quick k Reference KDS-6000BB B.QR.E English Instal lation manu KDS-6000BB B.IM.E English viii...

  • Page 10: Configuration Of Equipment

    KDS-6000BB Configuration of Equipment b. TD tank / TD shaft Weight/ Name of item Type Remark Length TD tank ESR-1506 (PVC) 1230mm Select 9.0kg according to 30927C-2 (PVC) 1500mm 11.0kg equipment. 30927C-3 (PVC) 1800mm 13.0kg *Refer to ESR-1507 (FRP) 1500mm Option list 12.0kg...
  • Page 11 Configuration of Equipment KDS-6000BB Package 2 Weight/ Name of item Type Remark Length Crank handle OB-03 Grease 100g Fuse F-7161-4A At input of EACH 12 V F-7161-8A At input of 24 V ANP base ANP-1 Binding Band AB-100-1000 Package 3...
  • Page 12 S-6000BB Configu uration of E Equipment Pack kage 4 Weight/ me of item Type mark Length Transduce er unit U-6302 With 10m m cable 9.0kg (With 18P P water resistant and one end plain Bath cork Bath h cork (White e) 50g Caution: D on’t carry t...
  • Page 13 Configuration of Equipment KDS-6000BB Option List Name of item Type Remark Remote controller RCW-14 With 5m cable, (with Operation unit) TD tank ESR-1506 PVC, 1230mm (For 1411mm of TD shaft) (For *xxxx mm of TD 30927C-2 PVC, 1500mm (For 1681mm of TD shaft)
  • Page 14 S-6000BB Exte ernal View Exte ernal Vie Proc cessor unit t (DPU-610) eration uni t (DOU-620 Unit: mm (inch) 0092 660002-00 xiii...

  • Page 15: External View

    External V View KDS-60 00BB TD positio on alarm de evice (JB-3 Installation dimensions Remote co ontroller (R RCW-14) (o optional) Unit: mm ( (inch) 00926600 002-00...
  • Page 16 S-6000BB Exte e rnal View Hull unit (DHU- - 630) 0092 660002-00...

  • Page 17: Specification

    Specificat tion KDS-60 00BB Specific cation 00926600 002-00...

  • Page 18: Chapter 1 Installation

    KDS-6000BB Chapter 1 Installation Chapter 1 Installation 1.1 Installation precautions In order to obtain the maximum performance of the Digital Sonar, this Digital Sonar should be installed by a qualified engineer in charge of installation and maintenance. Installation procedures include the following: (1) Unpacking of components (2) Inspection of composition units, spare parts, accessories and installation materials.

  • Page 19: Laying And Connection Of Cables

    Battery Battery Noise Noise Fig. 1.1 KDS-6000BB Connection of power line 1.1.5 Confirmation after installation Be sure to confirm the following points before starting. The confirmation is mandatory to operate the equipment normally: (1) Is the power voltage in the boat within the appropriate voltage range? Is the current capacity enough? (Voltage range: 10.8 VDC to 31.2 VDC measured at the power connector.)

  • Page 20: Installation Of Kds-6000Bb Display Unit

    KDS-6000BB Chapter 1 Installation 1.2 Installation of KDS-6000BB Display unit The display unit should be prepared by customers and should be installed in accordance with the installation manual attached to it. In addition, please be sure to carry out the following: (1) Decide the location to install the Display unit and keep the space for the maintenance works.
  • Page 21 Chapter 1 Installatio KDS-60 00BB 1.4 Instal lation of O Operation unit KDS-6000 BB operatio on unit can be installed d either on d desk-top or flush-moun nted. Install by th he following g procedure 1.4.1 Desk k-top instal llation of O Operation u unit (1) Decide...
  • Page 22 S-6000BB Chapter 1 I nstallation On inst alling on d desktop, ke eep the ma intenance s space is re equired as Cautio shown b below. Unit: m mm (inch) Fig. 1 .4 Maintena ance space of desk-to p installatio 0092 660002-00...
  • Page 23 Chapter 1 Installatio KDS-60 00BB 1.4.2 Flus h-mount in nstallation of Operatio on unit (1) Make a a square ho le at the loc cation to be installed (S See Fig. 1.6 (2) Remov ve 4 plastic c corner guar rd caps of th he Operatio on unit (The...
  • Page 24 S-6000BB Chapter 1 I nstallation 1.4.3 3 Installatio on of TD po osition alar rm device (1) In nstall the TD D position a larm device e within the hearing ran nge in the vi icinity of the e Processor nit.

  • Page 25: Installation Of Hull Unit

    Chapter 1 Installation KDS-6000BB 1.5 Installation of Hull unit Satisfy the following conditions and also instructions of installation Caution: manual in deciding the TD tank mounting site. Fully discuss about the strength with the shipyard and the installer before determining on the position and the method of installation and necessary materials.

  • Page 26: Maintenance Space For Td Tank

    Since the Hull unit is not waterproof structure, keep it away from water drops and splashes.  When KDS-6000BB is shipped from the factory with a standard, the length of the TD tank and TD shaft are set as follows:  TD tank: 1230 mm (Standard) ...
  • Page 27 Chapter 1 Installatio KDS-60 00BB 1.5.3 Insta llation cond ditions for a a TD tank (1) The TD D tank shou ld be install ed satisfyin ng the follow wing conditi ons.  Insta all the TD ta nk on the ke eel within th he range of 1/3 to 1/2 o...

  • Page 28: Example Of Installation Of The Td Tank

    KDS-6000BB Chapter 1 Installation 1.5.4 Example of installation of the TD tank  The position to install the TD tank. (Refer to page 1-8)  Open a hole of the same diameter as of the TD tank along the keel in the bottom.
  • Page 29 Chapter 1 Installation KDS-6000BB  Apply FRP sufficiently to all the necessary sections to prevent leakage of water. Fig 1.13 Example of TD tank installation - 2 1-12 0092660002-00...

  • Page 30: Assembly Of Hull Unit

    KDS-6000BB Chapter 1 Installation 1.5.5 Assembly of Hull unit (1) Necessary length of TD shaft  When the installed TD tank is shorter than the standard length, the TD shaft length should be also shortened. ・ TD tank: 1230 mm (Standard) ・...
  • Page 31 Chapter 1 Installation KDS-6000BB (3) Assembling the TD shaft and the Transducer unit 1) Fasten the TD shaft to the Transducer unit. At this time, be sure not to damage the TD shaft thread and not to twist the cable.
  • Page 32 KDS-6000BB Chapter 1 Installation 2) Attaching the Shaft guides  Insert the 3 Shaft guides over the pipe in the direction as shown in the drawing below.  Insert a Fixing collar and fasten with 2 pieces of attached cap bolts to allow a little movement of the Shaft guides.
  • Page 33 Chapter 1 Installation KDS-6000BB 3) Attaching the Transducer unit to the Hull unit.  Apply grease to the bearing of the Flange and the inside of the waterproof nut.  Loosening the waterproof nut and thread the TD shaft through the Flange bearing, and thread the damper.
  • Page 34 KDS-6000BB Chapter 1 Installation 4) Attaching the Pipe Head to the end of the TD shaft  Insert the Pipe Head into the end of the TD shaft, temporarily tighten with the Cap bolt (4 pcs of M4 x 25) attached to the Pipe cap first, and then tighten them evenly.
  • Page 35 Chapter 1 Installation KDS-6000BB 6) Hull unit and TD tank attachment  Insert a Flange GUM packing for a flange between the Hull unit and the TD tank, fasten the Hull unit to the TD tank with 8 pcs of attached Hexagon bolts (M16 x 55) .
  • Page 36 KDS-6000BB Chapter 1 Installation (4) Adjustment of hoisting and lowering stroke  By adjustment of the lower limit switch as shown below, the hoisting and lowering stroke of the Transducer unit can be changed from min. 150 mm to max. 380 mm.
  • Page 37 Chapter 1 Installatio KDS-60 00BB (5) Manual l hoisting an nd lowering of a Transd ducer unit  Whe n the Trans sducer unit cannot be h hoisted due e to a trouble e occurrenc ce, it can ho oist the T Transducer unit by use...
  • Page 38 KDS-6000BB Chapter 1 Installation warning * After completion of the installation, please confirm that the voltage between the Flange and the minus terminals of the battery does not exceed 0.65V. When the voltage is high, connect with a thicker power cable to reduce the voltage under the specified value.

  • Page 39: Wiring

    Chapter 1 Installation KDS-6000BB 1.6 Wiring 1.6.1 Connection of cables to Processor unit Connect the power cable and cables from the Hull unit to the connectors on the Processor unit. 15P connector ● Connector for USB ● External monitor output...
  • Page 40 KDS-6000BB Chapter 1 Installation Pin assignment of rear connectors Pin assignment viewed from the rear of Processor unit (DPU-610). POWER ① KSTB ○ 1 Power input (-) ② PDATA ○ 2 Power input (+) ③ PWR SW1 ○ 3 Shield ④...
  • Page 41 Chapter 1 Installatio KDS-60 00BB Display unit USB connection ① R connectio ② G ③ B ④ NC ⑤ GND ⑥ R-GND ⑦ G-GND ⑧ B-GND ⑨ NC ⑩ NC ⑪ NC ⑫ NC ⑬ H-SYNC ⑭ V-SYNC ⑮ NC Fig.
  • Page 42 KDS-6000BB Chapter 1 Installation Connection of Hull unit (DHU-630) In the case of connection of Hull unit: Be sure to confirm the following points after completion of installation of Display unit, Processor unit, Operation unit, TD position alarm device and Hull unit.
  • Page 43 Chapter 1 Installation KDS-6000BB Connection of a Hull unit (DHU-6301) In the case of manual operation, turn Hoist switch OFF before starting the operation MAIN (Main power source) fuses: Fuses depend on the voltage to be Earth terminal connected to this unit:...
  • Page 44 S-6000BB Chapter 1 I nstallation neral conn ection Remote control ller eration unit Display y unit Cable for CW-412-5M M keyboard Processo or unit Powe er input Hull unit Battery vo ltage: 24 V Fuse: 8A J8 NMEA1 Input/output -590-15M TD position alarm unit CW-5...
  • Page 45 Chapter 1 Installatio KDS-60 00BB Connecti on of TD p position a alarm devi ice (JB-36 For the TD D position a alarm device e (JB-36), th he equippe d buzzer so ounds for ala arming whe en the Transduce er unit rema ins as proje ected at the...
  • Page 46 S-6000BB Chapter 1 I nstallation (2) C Connection t to external echo sound der and the TD position n alarm dev vice (JB-36) It is l ikely to obs serve mutua al interferen nce when th e transmit f frequency o of an extern al echo soun...
  • Page 47 Chapter 1 Installation KDS-6000BB Connection of Display unit [Owner supply] When installing Display unit (VGA monitor, analog RGB input), connected it via external monitor cable (owner Supply) to the connector on the Display unit. External monitor cable Fig. 1.33 Connection of Display unit...
  • Page 48 S-6000BB Chapter 1 I nstallation nnection w with naviga ation equi ipment (J8 NMEA data a can be out tput from K DS-6000BB B to an exte ernal naviga ation equipm ment, and the N NMEA data can be inpu ut from an e external nav vigation equ...
  • Page 49 Chapter 1 Installatio KDS-60 00BB Connecti on of USB B memory y (Owner s supply) A USB me emory can b be connecte ed to the Pro ocessor uni Pullout the e USB conn ector cap a t the rear p anel of the Processor unit and ins...
  • Page 50 S-6000BB Chapter 1 I nstallation output setting to external e equipmen Setu up of baud rate of NM EA1 (J8) This is to set the e baud rate of NMEA1 (J8). baud rate s should matc ch the extern nally conne ected equipm ment.
  • Page 51 Chapter 1 Installatio KDS-60 00BB Selection of NMEA O Output The output t of NMEA s sentence ca an be set to o On/Off. 1. Press to be displayed [ [Menu3]. 2. Turn (knob b/left) to sele ect [Optiona al output]. Menu3 4800 Baud...

  • Page 52: List Of Input/Output Sentences

    KDS-6000BB Chapter 1 Installation 1.7 List of input/output sentences 1.7.1 Input sentences The Sentences of GGA, GLL, HDG, HDM, HDT, RMC, VTG and ZDA can be received. Possible input formats are: NMEA0183 Ver. 1.5, Ver. 2.0 and Ver. 3.0. Information...

  • Page 53: Chapter 2 Adjustment

    S-6000BB Chapter 2 A Adjustment Chap pter 2 Ad djustmen 2.1 S Setup of f requency of Transd ducer 2.2 Settin g of gain o of Transd ucer unit unit Gain (TD) On K KDS-6000B B, the frequ uencies can n be When the b bottom cann...

  • Page 54: Setup Of Tx Power

    Chapter 2 2 Adjustme KDS-60 00BB Menu1 1. Press to be displayed [ [Menu1]. Freq select 130.0 Dyna amic range 26 dB Pulse e width Middle 2. Turn (knob/ left) to selec TX p ower Auto Color r rejection [GAIN (T TD)].

  • Page 55: Train Correct

    S-6000BB Chapter 2 A Adjustment Example: H How to corre ect the bow w direction 2.4 T Train corre (90° setting bow directio on (0°) can be correcte ed by the u use of the b earing cent ter function. Move e to Sonar m mode and s...

  • Page 56: Inspection

    S-6000BB apter 3 Ma aintenance Chap pter 3 Ma aintenanc 3.1 I Inspection The d daily mainte enance and d inspection n extend the e life of equi ipment. To keep the eq quipment alwa ys in the be est condition ns, impleme ent the perio odical inspe...

  • Page 57: Hull Unit

    Chapter 3 Maintenance KDS-6000BB 3.2.2 Hull unit As for the inspection of the TD tank and the TD shaft, inspect the appearance and the hoisting and lowering operation. When the mooring period becomes long, shells and oil may adhere to the inside of the TD tank.

  • Page 58: System Check

    S-6000BB apter 3 Ma aintenance When [Can ncel] is selec cted, the sc creen 3.4.2 2 System c heck returns to th he maintena ance menu The s system can be checked by maintena ance menu When [Exe cution] is se elected, the e system check scree...

  • Page 59: Setting At Factory

    Chapter 3 3 Maintena ance KDS-60 00BB 1. Dem mo files (So onar) 3.4.3 Setti ng at facto This is the setting to r return the va arious Menu settings to the state a t shipping f rom the factory. System chec Canc Initialize...
  • Page 60 KDS-6000BB Chapter 3 Maintenance 4. Wake erase 6. Tilt origin adjustment Menu Menu System check System check Cancel Cancel Initialize Execute Initialize Execute Demo file (sonar) Demo file (sonar) Demo file (bottom scan) Demo file (bottom scan) Demo file (echo sounder)

  • Page 61: Update Of Programs

    Chapter 3 3 Maintena ance KDS-60 00BB 3.4.5 Upda ate of prog grams The updati ing of progr rams can be e performed d (Please co onsult with t the selling a agent). The item ms to be pre epared: ftware: F35 VXXXX.bin ・Sof...
  • Page 62 S-6000BB apter 3 Ma aintenance 5. Se elect [Updat te using US SB] and pres 6. Th he following g screen is d displayed. Software up pdate Update us sing a USB Cancel Execute Update us sing PC Read out of set values Writing of set values...
  • Page 63 Chapter 3 3 Maintena ance KDS-60 00BB 12. When u update is su uccessful, t he following g display ap ppears. F35V V0100.BIN Succe essful Press for a a while to sw witch OFF t the power. ※ Pow wer OFF ca n be cance lled by When...
  • Page 64 Chapter 3 Maintenance 14. For other functions Update by PC Using PC and COM port, software update is performed. The set values of KDS-6000BB is read into a USB. Read-out of setting values They are stored in the file named “ F35SET00.SAV”.

  • Page 65: If You Suspect A Trouble

    Chapter 3 Maintenance KDS-6000BB 3.5 If you suspect a trouble Symptom Possible cause of failure Measure ・Replace the fuses. (Refer to ・Fuse is melted down. “3.3 Fuse replacement”) ・Power voltage is outside of the specified range (10.8 to 31.2 ・Use power source within the Power is on, but VDC).

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