Ricoh Pro 8200s Operating Instructions Manual
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Ricoh Pro 8200s Operating Instructions Manual

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Operating Instructions

Replacement Guide: TCRU/ORU
For safe and correct use, be sure to read the Safety Information in "Read This First" before using the machine.

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Summary of Contents for Ricoh Pro 8200s

  • Page 1: Operating Instructions

    Operating Instructions Replacement Guide: TCRU/ORU For safe and correct use, be sure to read the Safety Information in "Read This First" before using the machine.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction................................. 3 How to Read This Manual..........................4 Symbols................................4 Disclaimer................................4 Power Switch Symbols........................... 4 Safety During Operation............................5 Safety Precautions to Be Followed........................6 Environments Where the Machine Can be Used..................6 Handling power cords and power plugs..................... 6 Handling the main machine...........................8 Handling the machine’s interior........................
  • Page 4 Replacing the Rollers in the Wide LCT 5/6....................44 Replacing the Rollers in the LCT........................50 Replacing the Rollers in the LCT 4......................50 Replacing the Rollers in the LCT 5......................53 Replacing the Rollers in the LCT 6......................57 Replacing the Rollers in the Bypass Tray......................62 Replacing the Rollers in the ADF........................

  • Page 5: Introduction

    Introduction This manual contains detailed instructions and notes on the operation and use of this machine. For your safety and benefit, read this manual carefully before using the machine. Keep this manual in a handy place for quick reference. This manual is only for operators who have received proper training. •...

  • Page 6: How To Read This Manual

    How to Read This Manual Symbols This manual uses the following symbols: Indicates points to pay attention to when using the machine, and explanations of likely causes of paper misfeeds, damage to originals, or loss of data. Be sure to read these explanations. Indicates supplementary explanations of the machine’s functions, and instructions on resolving user errors.

  • Page 7: Safety During Operation

    Safety During Operation In this manual, the following important symbols are used: Indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury. Indicates a potentially hazardous situation which, if instructions are not followed, may result in minor or moderate injury or damage to property.

  • Page 8: Safety Precautions To Be Followed

    Safety Precautions to Be Followed Environments Where the Machine Can be Used • Do not use flammable sprays or solvents in the vicinity of this machine. Also, avoid placing these items in the vicinity of this machine. Doing so could result in fire or electric shock. •...
  • Page 9 • Do not use extension cords. Doing so could result in fire or electric shock. • Do not use power cords that are damaged, broken, or modified. Also, do not use power cords that have been trapped under heavy objects, pulled hard, or bent severely. Doing so could result in fire or electric shock.

  • Page 10: Handling The Main Machine

    • When disconnecting the power cord from the wall outlet, always pull the plug, not the cord. Pulling the cord can damage the power cord. Use of damaged power cords could result in fire or electric shock. • Be sure to push the plug of the power cord fully into the wall outlet. Partially inserted plugs create an unstable connection that can result in unsafe buildup of heat.

  • Page 11: Handling The Machine's Interior

    • Do not touch this machine if a lightning strike occurs in the immediate vicinity. Doing so could result in electric shock. • Unplug the power cord from the wall outlet before you move the machine. While moving the machine, take care that the power cord is not damaged under the machine. Failing to take these precautions could result in fire or electric shock.

  • Page 12: Handling The Machine's Supplies

    • The inside of the machine could be very hot. Do not touch the parts with a label indicating the "hot surface". Otherwise, an injury might occur. • When removing jammed paper, make sure not to trap or injure your fingers. •...
  • Page 13 • The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit. • The fusing unit weighs approximately around 17.0 kg (37.5 lb). •...

  • Page 15: Before You Begin

    1. Before You Begin What You Need Use only the tools and materials described in this manual. Using other tools or materials could damage the machine or cause injury. CZC149 1. Hex screwdriver Use this to remove black hexagonal-head screws from the machine. 2.

  • Page 16: General Cautions

    1. Before You Begin General Cautions • Never remove any screw unless you are instructed to do so. Handles and levers • Purple handles and levers are for pulling or lifting parts when you move or remove them. Purple labels on parts indicate exactly where to hold the parts when pulling or lifting them. Screws •...

  • Page 17: Names Of Components

    Names of Components Names of Components • Do not remove any covers or screws other than those explicitly mentioned in this manual. Inside this machine are high voltage components that are an electric shock hazard. Contact your sales or service representative if any of the machine's internal components require maintenance, adjustment, or repair.

  • Page 18: Control Panel

    1. Before You Begin Control Panel CZC140 1. Main power indicator 2. Number keys 3. [User Tools] key 4. [Counter] key 5. [Start] key...

  • Page 19: Turning Off/On The Power

    Turning Off/On the Power Turning Off/On the Power • Turn off the main power before carrying out any of the operations described in this manual. The main power switch is on the left side of the machine. When this switch is turned on, the main power turns on and the main power indicator lights up.

  • Page 20: Turning On The Main Power

    1. Before You Begin Open the front covers. CZC001 Push the AC power switch. CZC173 Unplug the machine and its optional devices from the wall outlet. Turning On the Main Power Plug the machine and its optional devices into the wall outlet. Open the front covers.
  • Page 21 Turning Off/On the Power Push the AC power switch. CZC172 Open the main power switch cover, and push the main power switch. CZC150 The main power indicator goes on. • After you switch the main power on, a screen may appear to indicate that the machine is initializing.

  • Page 22: Specifying System Auto-Reset Timer

    1. Before You Begin Specifying System Auto-Reset Timer To prevent the machine from switching screens while you are replacing parts, set [System Auto Reset Timer] to "Off". After replacing the parts return the setting to "On", if necessary. • For details about changing this setting, see Connecting the Machine/ System Settings, which is supplied with this machine.

  • Page 23: Preparation

    Preparation Preparation Spread newspaper or other paper in front of the machine before removing any parts. • The newspaper or other paper will catch small amounts of toner or shreds of dry lubricant that may fall out of the PCUs when they are removed. CZC141...

  • Page 24: Resetting The Replaceable Parts Counter

    1. Before You Begin Resetting the Replaceable Parts Counter Open the front covers. CZC001 Turn the machine on. See page 17 "Turning Off/On the Power". Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. Press [Machine: Maintenance].
  • Page 25 Resetting the Replaceable Parts Counter Press the button of the part that has been replaced. Press [OK]. Turn the machine off. See page 17 "Turning Off/On the Power". Close the front covers. CZC006 Turn the machine on. The counter for the replaced component is reset. The setting for adjusting the machine for the replaced component is executed automatically.
  • Page 26 1. Before You Begin Press [Machine: Maintenance]. Press [Estimated Life Already Used]. Make sure the counter has been reset.

  • Page 27: Replacing The Paper Feed Rollers

    2. Replacing the Paper Feed Rollers Before You Begin • The three rollers must be replaced together. • Handle new rollers carefully and avoid touching their surfaces with bare hands. • If you lose a snap ring, contact your service representative. What You Need •...

  • Page 28: Tray Names

    2. Replacing the Paper Feed Rollers Tray Names CZC138 1. ADF 2. Tray 1 3. Tray 2 4. Tray 3 5. Multi bypass tray 6. Tray 4-6 (wide LCT) 7. Tray 4-6 (LCT)

  • Page 29: Position Of The Paper Feed Rollers

    Before You Begin Position of the paper feed rollers CZC139 1. ADF 2. Trays 1-3 3. Multi bypass tray 4. Tray 4-6 (wide LCT) 5. Tray 4-6 (LCT)

  • Page 30: Replaceable Parts

    2. Replacing the Paper Feed Rollers Replaceable Parts Trays 1-3 CZC142 1. Feed roller 2. Pick-up roller 3. Separation roller Trays 4-6 (Wide LCD/LCD) CZC143 1. Pick-up roller 2. Feed roller 3. Separation roller...
  • Page 31 Before You Begin Multi bypass tray CZC144 1. Feed roller 2. Pick-up roller 3. Separation roller CZC155 1. Paper feed belt 2. Pick-up roller 3. Separation roller...

  • Page 32: Replacing The Rollers In Tray 1

    2. Replacing the Paper Feed Rollers Replacing the Rollers in Tray 1 Open the front covers. CZC001 Pull open the tray until it stops. Remove any paper in the tray. CZC002 Remove the 2 screws. CZC003...
  • Page 33 Replacing the Rollers in Tray 1 Push the tray in while lifting its front part slightly, disengage the lock, and then detach the tray. CZC192 CZC193 Push the guide rail back into the machine. CZC004 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller...
  • Page 34 2. Replacing the Paper Feed Rollers CZC005 Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring (3) Pick-up roller and snap ring CZC010 Pull out the guide rails. CZC009...
  • Page 35 Replacing the Rollers in Tray 1 Engage the tray with the guide rails' thread holes. CZC008 Secure the tray with the 2 screws. CZC003 Push the tray back into the machine. CZC007...

  • Page 36: If A3 Tray Unit Is Attached

    2. Replacing the Paper Feed Rollers Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". If A3 Tray Unit Is Attached Open the front covers.
  • Page 37 Replacing the Rollers in Tray 1 Remove the four screws, and then lift the inner tray out of the drawer. DLC301 Push the guide rails back into the machine. DLC302 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller DLC304...
  • Page 38 2. Replacing the Paper Feed Rollers (3) Pick-up roller and snap ring CZC010 Pull out the guide rails. DLC303 Attach the inner tray, align it with the screw holes in the left and right guide rails, and secure it with the four screws. DLC305 When putting the tray on the guide rails, align the hole in the bottom of the tray with the pin on the center rail.
  • Page 39 Replacing the Rollers in Tray 1 DTH014 Push the tray back into the machine. Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 40: Replacing The Rollers In Tray 2/3

    2. Replacing the Paper Feed Rollers Replacing the Rollers in Tray 2/3 Pull open the tray until it stops. Remove any paper in the tray. CZC011 Lift the inner tray out of the drawer. CZC012 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller...
  • Page 41 Replacing the Rollers in Tray 2/3 Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring (3) Pick-up roller and snap ring CZC010 Mount the inner tray. CZC014 Push the tray back into the machine.

  • Page 42: Replacing The Rollers In The Wide Lct

    2. Replacing the Paper Feed Rollers Replacing the Rollers in the Wide LCT Replacing the Rollers in the Wide LCT 4 Open the front cover. CZC015 Pull open the tray until it stops. Remove any paper in the tray. CZC016 Remove the 2 screws, and then remove the side plate.
  • Page 43 Replacing the Rollers in the Wide LCT Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC018 Remove the screw, and then slide the bracket. CZC019 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller...
  • Page 44 2. Replacing the Paper Feed Rollers (3) Pick-up roller and snap ring CZC157 Slide the bracket back to its original position, and then secure it with the screw. CZC024 Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC023...
  • Page 45 Replacing the Rollers in the Wide LCT Align the markers, and then secure the side plate with the 2 screws. CZC022 CZC156 Push the tray back into the machine. CZC021...

  • Page 46: Replacing The Rollers In The Wide Lct 5/6

    2. Replacing the Paper Feed Rollers Close the front cover. CZC020 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". Replacing the Rollers in the Wide LCT 5/6 Open the front cover.
  • Page 47 Replacing the Rollers in the Wide LCT Pull open the tray until it stops. Remove any paper in the tray. CZC026 Remove the 2 screws, and then remove the side plate. CZC151 Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC152...
  • Page 48 2. Replacing the Paper Feed Rollers Remove the screw, and then slide the bracket. CZC183 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller CZC189 Attach the new paper feed roller in the following order: (1) Separation roller and snap ring...
  • Page 49 Replacing the Rollers in the Wide LCT Slide the bracket back to its original position, and then secure it with the screw. CZC024 Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC154 Align the markers, and then secure the side plate with the 2 screws.
  • Page 50 2. Replacing the Paper Feed Rollers CZC156 Push the tray back into the machine. CZC028 Attach the tab paper end fence. CZC027...
  • Page 51 Replacing the Rollers in the Wide LCT Close the front cover. CZC020 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 52: Replacing The Rollers In The Lct

    2. Replacing the Paper Feed Rollers Replacing the Rollers in the LCT Replacing the Rollers in the LCT 4 Open the front cover. CZC029 Pull open the tray until it stops. Remove any paper in the tray. CZC030 Remove the 4screws, and then lift the inner tray out of the drawer. CZC031...
  • Page 53 Replacing the Rollers in the LCT Push the guide back into the machine. CZC032 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller CZC033 Attach the new paper feed roller in the following order: (1) Separation roller and snap ring...
  • Page 54 2. Replacing the Paper Feed Rollers Pull out the guide. CZC037 Mount the inner tray on the guide, and then secure it with 4 screws. CZC036 Push the tray back into the machine. CZC035...
  • Page 55 Replacing the Rollers in the LCT Close the front cover. CZC034 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". Replacing the Rollers in the LCT 5 Open the front cover.
  • Page 56 2. Replacing the Paper Feed Rollers Remove the 4 screws, and then remove the side plate. CZC040 Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC041 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller...
  • Page 57 Replacing the Rollers in the LCT (3) Pick-up roller and snap ring CZC038 Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC044 Align the markers, and then secure the side plate with the 4 screws. CZC043...
  • Page 58 2. Replacing the Paper Feed Rollers CZC158 Push the tray back into the machine. CZC042 Close the front cover. CZC034 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 59: Replacing The Rollers In The Lct 6

    Replacing the Rollers in the LCT Replacing the Rollers in the LCT 6 Open the front cover. CZC029 Remove the tab paper end fence. CZC135 Pull open the tray until it stops. Remove any paper in the tray. CZC045...
  • Page 60 2. Replacing the Paper Feed Rollers Remove the 6 screws, and then remove the side plate. CZC046 Remove the 2 screws, and then pull out the paper feed unit until it stops. CZC047 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller...
  • Page 61 Replacing the Rollers in the LCT (3) Pick-up roller and Snap ring CZC038 Push the paper feed unit into the machine, and then secure it with the 2 screws. CZC050 Align the markers, and then secure the side plate with the 6 screws. CZC049...
  • Page 62 2. Replacing the Paper Feed Rollers CZC159 Push the tray back into the machine. CZC048 Attach the tab paper end fence. CZC134...
  • Page 63 Replacing the Rollers in the LCT Close the front cover. CZC034 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 64: Replacing The Rollers In The Bypass Tray

    2. Replacing the Paper Feed Rollers Replacing the Rollers in the Bypass Tray Remove the cover. CZC128 Remove the screw. CZC124 Remove the plate. CZC129...
  • Page 65 Replacing the Rollers in the Bypass Tray Remove the screw, and then slide the bracket. CZC125 Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller CZC132 Attach the new paper feed roller in the following order: (1) Separation roller and Snap ring...
  • Page 66 2. Replacing the Paper Feed Rollers Slide the bracket back to its original position, and then secure it with the screw. CZC126 Attach the plate. CZC130 Secure the plate with the screw. CZC127...
  • Page 67 Replacing the Rollers in the Bypass Tray Attach the cover. CZC131 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 68: Replacing The Rollers In The Adf

    2. Replacing the Paper Feed Rollers Replacing the Rollers in the ADF Available rollers are Pro 8210S, Pro8210S, and Pro 8220S. Open the ADF cover. CWH133 Remove the retaining plate. CZC160 Pull the shaft toward the front of the machine to detach it, and then remove the paper feed unit.
  • Page 69 Replacing the Rollers in the ADF Remove the separation roller cover. CZC162 Remove the separation snap ring and roller. CWH136 Mount the new separation roller and the snap ring. CWH137 When you replace the parts, be careful not to bend the film.
  • Page 70 2. Replacing the Paper Feed Rollers CZC194 Attach the separation roller cover by aligning the tabs. CZC163 Remove the two pick-up roller’s snap rings and bearings, and then remove the pick-up roller cover. DTH001...
  • Page 71 Replacing the Rollers in the ADF Disengage the shaft, remove the white component, and then remove the pick-up roller. CWH140 Mount the new pick-up roller and reattach the white component and the shaft. CWH141 Attach the cover, and then fit the two bearings and snap rings. DTH002...
  • Page 72 2. Replacing the Paper Feed Rollers Pulling the white component away, disengage the projecting part from the pick-up roller. CZC175 Remove the component containing the pick-up roller. Be sure to disengage the projecting part before removing the component. If you try to remove it forcefully, you may damage it.
  • Page 73 Replacing the Rollers in the ADF Remove the idler roller and the paper feed belt. CWH145 Install the new paper feed belt and reattach the idler roller. CWH146 Insert the cover's bars into the holes in the idler roller's shaft. CZC178...
  • Page 74 2. Replacing the Paper Feed Rollers Attach the paper feed belt cover. CZC180 Attach the component containing the pick-up roller. CZC179 Pull the white component and insert the stud into the component containing the pick-up roller. CZC175...
  • Page 75 Replacing the Rollers in the ADF Insert the end of the shaft into the hole. CZC181 Install the paper feed unit by inserting the end of the shaft into the socket in the white component, making sure that the end of the shaft and the socket have the same cross- sectional shape.
  • Page 76 2. Replacing the Paper Feed Rollers Close the ADF cover. CWH151 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 77: Development Unit

    3. Development Unit Before You Begin • The surface of a drum is sensitive to light. Exposing the surface of a drum to strong light (especially direct sunlight) can permanently damage it. • Replace the photoconductor unit or its cleaning unit with the detached charge unit. What You Need •...
  • Page 78 3. Development Unit Cleaning unit for photoconductor unit CZC052 Photoconductor unit CZC053...

  • Page 79: Replacing The Charge Unit/Cleaning Unit For Photoconductor Unit/Photoconductor Unit

    Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Open the front covers. CZC001 Remove the 3 screws. CZC054 Remove the cover. CZC055...
  • Page 80 3. Development Unit Push the lock lever. CZC056 Pulling the lock lever down, pull out the charge unit. CZC166 Hold the charge unit with both hands so it does not come into contact with any metal parts, and then detach it. CZC167...
  • Page 81 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Pull down the lever. CZC057 Remove the 3 screws, and then remove the cover. CZC058 Loosen the drawer stop knob by turning it, and then remove it. CZC059...
  • Page 82 3. Development Unit Holding the handle, pull out the development unit drawer. CZC060 Turn the lock lever. CZC061 Remove the cleaning unit for photoconductor unit. CZC062...
  • Page 83 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Turn the drum knob. CZC063 Rotate the handle. CZC064 Pull out the photoconductor unit. CZC065...
  • Page 84 3. Development Unit Using the powder pad applicator, pat the surface of the photoconductor unit lightly. CZC145 Spread the developer on the photoconductor unit evenly using a dry cloth. CZC174 Rotate the photoconductor unit a half-turn until the surface to which the powder has been applied faces down.
  • Page 85 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Attach the new photoconductor unit. CZC077 CZC147 Make sure that the surface to which the powder has been applied does not come into contact with the development roller. CZC197...
  • Page 86 3. Development Unit Rotate the handle. CZC076 Turn the drum knob while pushing it in to fasten the photoconductor unit. CZC075 Check that the drum knob is locked securely. Turn the drum knob until the groove (2) reaches the position to the right of reference position (1). Unlocked CZC187...
  • Page 87 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Locked CZC190 Attach the new cleaning unit for photoconductor unit. CZC074 CZC169...
  • Page 88 3. Development Unit Turn the lock lever, and then secure cleaning unit for photoconductor unit. CZC073 While carefully holding the cleaning unit for photoconductor unit, rotate the photoconductor unit half a turn. CZC148 Holding the handle, push the development unit drawer back into the machine. CZC072...
  • Page 89 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Check that the development unit is attached securely. Detached CZC188 Attached CZC191 Install the drawer stop knob, and then fasten it by turning it. CZC071...
  • Page 90 3. Development Unit Attach the cover, and then secure it with the 3 screws in order. CZC070 Pull up the lever. CZC069 • Push up the lever as shown in the figure. An internal spring will return the lever to its original position.
  • Page 91 Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Engage the new charge unit with the guide rail. CZC168 Push the charge unit in horizontally. CZC068 Attach the cover by aligning it with the 3 catches. CZC067...
  • Page 92 3. Development Unit Secure the cover with the 3 screws. CZC066 Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 93: Cleaning Unit For Intermediate Transfer Belt

    4. Cleaning Unit for Intermediate Transfer Belt Before You Begin • The cleaning unit for intermediate transfer belt requires lubrication as part of its replacement. Lubricate the cleaning unit for the photoconductor unit and intermediate transfer belt that are detached. What You Need •...

  • Page 94: Replacing The Cleaning Unit For Intermediate Transfer Belt

    4. Cleaning Unit for Intermediate Transfer Belt Replacing the Cleaning Unit for Intermediate Transfer Belt Open the front covers. CZC001 Pull down the 2 levers. CZC079 Remove the 4 screws, and then remove the cover. CZC080...
  • Page 95 Replacing the Cleaning Unit for Intermediate Transfer Belt Pull out the drawer until it stops. CZC081 Remove the transfer unit. See page 102 "Replacing the Transfer Unit". Spread a sheet of paper. CZC082 Push the drawer back into the machine. CZC088 Remove the cleaning unit for photoconductor unit.
  • Page 96 4. Cleaning Unit for Intermediate Transfer Belt Pull up the 2 levers, and then remove the screw. CZC083 Holding the grip, pull out the cleaning unit for intermediate transfer belt while pressing it to the left. CZC084 Pull out the cleaning unit for intermediate transfer belt until it stops. CZC170...
  • Page 97 Replacing the Cleaning Unit for Intermediate Transfer Belt While holding the latch, remove the cleaning unit for intermediate transfer belt. CZC085 Engage the new cleaning unit for intermediate transfer belt with the guide rail. CZC091 Push in the cleaning unit for intermediate transfer belt while pressing it to the left. CZC092...
  • Page 98 4. Cleaning Unit for Intermediate Transfer Belt Secure the cleaning unit for intermediate transfer belt with the screw. CZC195 Pull out the drawer until it stops. CZC081 Remove the paper. CZC089...
  • Page 99 Replacing the Cleaning Unit for Intermediate Transfer Belt Push the drawer back into the machine. CZC088 Turn the machine on. See page 17 "Turning Off/On the Power". Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. Press [Machine: Maintenance].
  • Page 100 4. Cleaning Unit for Intermediate Transfer Belt Press [Execute ITB Manual Lubrication]. Press [OK]. Close the front covers. CZC006 Lubrication starts. It takes about 5 minutes. If lubrication fails soon after starting, check the following: • Is the cleaning unit for intermediate transfer belt attached? •...
  • Page 101 Replacing the Cleaning Unit for Intermediate Transfer Belt Open the front covers. CZC001 Attach the transfer unit. See page 102 "Replacing the Transfer Unit". Attach the cleaning unit for photoconductor unit. See page 77 "Replacing the Charge Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit".
  • Page 102 4. Cleaning Unit for Intermediate Transfer Belt Pull up the 2 levers. CZC086 Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".

  • Page 103: Transfer Unit

    5. Transfer Unit Before You Begin What You Need • Hex screwdriver • Newspaper or other paper Time for Replacement A message will appear when it nears the time to replace a component. Print the counter list. Press the [Counter] key and print out the counter list. See page 16 "Control Panel".

  • Page 104: Replacing The Transfer Unit

    5. Transfer Unit Replacing the Transfer Unit Open the front covers. CZC001 Pull down the 2 levers. CZC079 Pull out the drawer until it stops. CZC094...
  • Page 105 Replacing the Transfer Unit Remove the 2 screws, and then slide the bracket. CZC095 Remove the transfer unit. CZC096 Attach the transfer unit by engaging the notches on its sides with the shaft. CZC099...
  • Page 106 5. Transfer Unit Slide the bracket, and then secure the transfer unit with the 2 screws. CZC098 Push the drawer back into the machine. CZC097 Pull up the 2 levers. CZC086...
  • Page 107 Replacing the Transfer Unit Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".
  • Page 108 5. Transfer Unit...

  • Page 109: Fusing Unit

    6. Fusing Unit Before You Begin • The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit. • The fusing unit weighs approximately around 17.0 kg (37.5 lb). •...
  • Page 110 6. Fusing Unit 2. Cleaning unit for the fusing unit...

  • Page 111: Replacing The Cleaning Unit For The Fusing Unit/Fusing Assembly

    Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly This section explains how to replace the cleaning unit for the fusing unit. When you replace the fusing unit, it is necessary to attach the cleaning unit for the fusing unit to the new fusing unit. Open the front covers.
  • Page 112 6. Fusing Unit Remove the fusing unit. CZC103 Remove the screw. DTH004 While pressing the lock, pull the right side of the cleaning unit for the fusing unit toward you and out. DTH004...
  • Page 113 Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly Remove the cleaning unit for the fusing unit. DTH006 Align the projection of the new cleaning unit with the appropriate hole in the fusing unit. When you replace the fusing unit, it is necessary to attach the cleaning unit for the fusing unit to the new fusing unit.
  • Page 114 6. Fusing Unit Secure the cleaning unit for the fusing unit with the screw. DTH004 Mount the fusing unit on the guide. CZC108 Push the new fusing unit back into the machine. CZC107...
  • Page 115 Replacing the Cleaning Unit for the Fusing Unit/Fusing Assembly Secure the fusing unit with the 2 screws. CZC106 Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter".
  • Page 116 6. Fusing Unit...

  • Page 117: Developer

    7. Developer Before You Begin • Replace the developer with the machine's power turned on. A message reporting that the cover is open appears during replacement, but proceed with the replacement anyway. What You Need • Hex screwdriver • Newspaper or other paper •...

  • Page 118: Replacing The Developer

    7. Developer Replacing the Developer Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. Open the front covers. CZC001 Remove the 3 screws. CZC054 Remove the cover. CZC055...
  • Page 119 Replacing the Developer Attach the developer bottle. CZC112 Press [Machine: Maintenance]. Press [Developer Exhaust].
  • Page 120 7. Developer Press [Execute Developer Exhaust]. Press [OK]. Discharge starts. It takes about 3 minutes. Check that developer discharge has completed, and then press [Exit]. Press [Back].
  • Page 121 Replacing the Developer Press [Back]. Release the developer bottle's catch, and then remove the bottle. CZC118 Remove the seal on the side of the bottle, and then affix it to the bottle's opening. CZC113...
  • Page 122 7. Developer Turn the new developer bottle a few times to loosen the developer. CZC114 Attach the new developer bottle. CZC115 Pull out the seal. CZC116...
  • Page 123 Replacing the Developer Press [Developer Fill]. Press [Execute Developer Fill]. Press [OK]. Replenishment starts. It takes about a minute.
  • Page 124 7. Developer While pouring in the developer, tap the bottle a few times so that no developer is left in the bottle. CZC117 Check that developer replenishment has completed, and then press [Exit]. Press [Back]. Press [Back].
  • Page 125 Replacing the Developer Release the developer bottle's catch, and then remove the bottle. CZC119 Keep the bottle. Attach the cover by aligning it with the 3 catches. CZC067 Secure the cover with the 3 screws. CZC066 Reset the counter for replaceable parts. See page 22 "Resetting the Replaceable Parts Counter".
  • Page 126 7. Developer...

  • Page 127: Waste Toner Bottle

    8. Waste Toner Bottle Before You Begin • Do not incinerate toner (new or used) or toner containers. Doing so risks burns. Toner will ignite on contact with naked flame. • Do not store toner (new or used) or toner containers anywhere near naked flames. Doing so risks fire and burns.

  • Page 128: Replaceable Parts

    8. Waste Toner Bottle What You Need • Newspaper or other paper Time for Replacement A message will appear when it nears the time to replace a component. Print the counter list. Press the [Counter] key and print out the counter list. See page 16 "Control Panel".

  • Page 129: Replacing The Waste Toner Bottle

    Replacing the Waste Toner Bottle Replacing the Waste Toner Bottle Open the front covers. CZC001 Holding the handle, pull out the waste toner bottle. CZC121 Affix the seal to its opening. CZC122 The seal is supplied with the new waste toner bottle. Put the used waste toner bottle into the bag and keep it in the box.
  • Page 130 8. Waste Toner Bottle Attach the new waste toner bottle. CZC123 Close the front covers. CZC006 Reset the counter for replaceable parts. Do not turn the machine on until you have read how to do so. See page 22 "Resetting the Replaceable Parts Counter". D270-7456...
  • Page 132 D270-7456 © 2016...

This manual is also suitable for:

Pro 8210sPro 8220sPro 8210Pro 8220

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