Table Of Contents - Powermatic 209 Operating Instructions And Parts Manual

20-inch planer

Table of Contents

Warranty and Service.................................................................................................................................... 2

Table of Contents.......................................................................................................................................... 3

Warning ......................................................................................................................................................... 4

Introduction ................................................................................................................................................... 6

Features ........................................................................................................................................................ 6

Specifications ................................................................................................................................................ 7

Unpacking ..................................................................................................................................................... 8

Assembly....................................................................................................................................................... 9

Knife Gauge (model 209 only)................................................................................................................... 9

Handwheel................................................................................................................................................. 9

Extension Tables ..................................................................................................................................... 10

Dust Hood................................................................................................................................................ 10

Electrical Connections ............................................................................................................................. 10

Extension Cords ...................................................................................................................................... 11

Adjustments ................................................................................................................................................ 11

Belt Tension............................................................................................................................................. 11

Table Rollers ........................................................................................................................................... 11

Cutterhead............................................................................................................................................... 12

Knife Adjustments (Model 209 only)........................................................................................................ 12

Replacing and Re-setting Knives (Model 209 only) ................................................................................ 13

Replacing or Rotating Knife Inserts (Model 209HH only)........................................................................ 14

Work Table Parallel to Cutterhead .......................................................................................................... 15

Know the Transmitting Rollers of Your Planer (Figure 23)..................................................................... 15

Anti-Kickback Fingers.............................................................................................................................. 16

Infeed and Outfeed Roller Spring Tension .............................................................................................. 16

Height of Infeed Roller, Chipbreaker, Pressure Bar and Outfeed Roller ................................................ 16

Infeed Roller Height................................................................................................................................. 17

Chipbreaker Height.................................................................................................................................. 17

Pressure Bar Height ................................................................................................................................ 18

Chip Deflector.......................................................................................................................................... 18

Feed Speed Control ................................................................................................................................ 18

Changing Accessories for Lowest Feed Speed ...................................................................................... 18

Return Rollers.......................................................................................................................................... 19

Depth of Cut ............................................................................................................................................ 19

Maintenance................................................................................................................................................ 20

Lubrication ............................................................................................................................................... 20

Troubleshooting: Operating Problems ........................................................................................................ 22

Troubleshooting: Mechanical and Electrical Problems ............................................................................... 23

Optional Accessories .................................................................................................................................. 24

Replacement Parts...................................................................................................................................... 24

Cutterhead Assembly .............................................................................................................................. 25

Parts List: Cutterhead Assembly ............................................................................................................. 26

Base Assembly........................................................................................................................................ 28

Parts List: Base Assembly....................................................................................................................... 29

Gearbox Assembly .................................................................................................................................. 30

Parts List: Gearbox Assembly ................................................................................................................. 31

Stand Assembly....................................................................................................................................... 32

Parts List: Stand Assembly ..................................................................................................................... 33

Parts List: Table Assembly...................................................................................................................... 34

Electrical Connections - 3 Phase, 230 Volt only ........................................................................................ 36

Electrical Connections - 3 Phase, 460 Volt only ........................................................................................ 37