Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Powermatic WP2412
Summary of Contents for Powermatic WP2412
- Page 1 This Manual is Bookmarked Operating Instructions and Parts Manual 24-inch Wood Planer Model WP2412 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-0460285 Ph.: 800-274-6848 Revision B 6/04 www.wmhtoolgroup.com Copyright © WMH Tool Group...
-
Page 2: Warranty And Service
This manual has been prepared for the owner and operators of a Powermatic Model WP2412 Planer. Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your planer and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully. -
Page 3: Table Of Contents
Table of Contents Warranty and Service ...2 Warning...4 Introduction...6 Description ...6 Specifications ...6 WP2412 Planer Dimensions ...7 Unpacking ...8 Contents of the Shipping Container ...8 Installation ...9 Electrical Connections...9 Dust Collection...10 Adjustments...10 Controls ...10 Calibrating Digital Display...11 Changing Fuses ...12 Changing Knives ...12... -
Page 4: Warning
Warning 1. Read and understand the entire owners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. - Page 5 blahblahblah 20. Make your workshop child proof with padlocks, master switches or by removing starter keys. 21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22. Maintain a balanced stance at all times so that you do not fall or lean against the knives or other moving parts.
-
Page 6: Introduction
Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Model WP2412 Powermatic Planer. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. -
Page 7: Wp2412 Planer Dimensions
WP2412 Planer Dimensions... -
Page 8: Unpacking
Unpacking Open shipping crate and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Read this instruction manual thoroughly for assembly, maintenance and safety instructions. Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury. -
Page 9: Installation
If hard-wired to a panel, make sure a disconnect is available for the operator. IMPORTANT: The 230 volt model of the WP2412 planer is wired for 230 volt only; it is not convertible to 460 volt. 1. Make sure machine’s... -
Page 10: Dust Collection
2. Make sure the voltage of the power source corresponds to the voltage of the planer as recorded on the motor plate. 3. Open the electrical enclosure on the left side of the machine (Figure 3) by loosening the screws and sliding the panel upward. 4. -
Page 11: Calibrating Digital Display
3. The Reset button (Figure 5) will light up if the machine becomes overloaded. Press this button to re-start the machine. 4. The Emergency Stop Button shuts down all operations on the planer. An automatic brake stops the motor within 10 seconds. A similar stop button can be found at the back of the machine. -
Page 12: Changing Fuses
Changing Fuses Disconnect planer from power source, and open the electrical enclosure. Pull open the cover on a fuse holder, as shown in Figure 7, and slide out the old fuse. Replace it with a new one of the proper amperage. Close the cover. Do not use a fuse with amperage rating different than what is listed on the cover of the fuse holder. -
Page 13: Belt Tension & Replacement
9. After adjusting or changing knives, the digital display should be checked and recalibrated if necessary. See “Calibrating Digital Display.” Belt Tension & Replacement Note: Belts should be replaced as a matched set of three. 1. Loosen the three bolts (A, Figure 10) which hold the motor support bracket to the frame. -
Page 14: Table Rollers
Feed Rollers The infeed and outfeed rollers and chipbreaker have been factory set. However, if spring tension adjustment should ever be necessary, appropriate adjustment located beneath the lip of the frame – one is shown in Figure 13. 1. Loosen the nut and turn the screw in or out. When finished, tighten nut. -
Page 15: Troubleshooting: Operating Problems
Troubleshooting: Operating Problems Trouble Probable Cause Table rollers not set properly. Inadequate support of long boards. Snipe Uneven feed roller pressure front to (NOTE: Snipe can be back. minimized but not eliminated) Dull knives. Lumber not butted properly. Planing wood with high moisture content. -
Page 16: Troubleshooting: Mechanical & Electrical Problems
Troubleshooting: Mechanical & Electrical Problems Trouble Probable Cause Board thickness does not match digital Digital display not calibrated properly. display Chain jumping Inadequate chain tension. Sprockets misaligned. Sprockets worn. Machine will not No incoming power. start/restart or repeatedly trips circuit breaker or blows fuses. - Page 17 Trouble Probable Cause Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. Motor starter failure. Motor failure. Miswiring of the unit. On/off switch failure. Remedy If you have access to a voltmeter, you can separate a starter failure from a motor failure by first, verifying incoming voltage at 220+/-20 and second, checking the voltage...
-
Page 18: Replacement Parts
Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 between 7:00 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. -
Page 19: Parts List: Drawing No. 1
17 ...WP2412-103 ... Spring Bar ... 17a ...TS-1504081 ... Socket Head Cap Screw... M8 x 40 18 ...WP2412-105 ... Socket Set Screw ... M16 x 16 19 ...TS-2279351 ... Socket Set Screw ... M10 x 35 20 ...TS-1540071 ... Hex Nut ...M10 21 ...WP2412-121 ... - Page 20 49 ...WP2412-149 ... Table Raise Sprocket... 50 ...WP2412-150 ... Spacer Disc ..WP2412-151 ... Top Cover Plate (not shown)..WP2412-152 ... Rear Frame Reinforcement (not shown)..WP2412-153 ... Top Cover Corner Strip (not shown)..WP2412-154 ... Brass Punch - Knife Change (not shown) ... Size...
-
Page 21: Drawing No. 1
Drawing No. 1... -
Page 22: Parts List: Drawing No. 2
11 ...WP2412-211 ... Long Chain Tensioner Assembly... 12 ...WP2412-212 ... Feed Chain... 13 ...TS-1541031 ... Nylon Insert Locknut ... M8 15 ...WP2412-215 ... Lower Feed Roller Adjust Stud... 16 ...TS-1540061 ... Hex Nut ... M8 17 ...WP2412-217 ... Feed Roller Pressure Bracket ... -
Page 23: Drawing No. 2
Drawing No. 2... -
Page 24: Parts List: Drawing No. 3
19 ...WP2412-319 ... Adjustment Nut ... 20 ...WP2412-320 ... Belt Adjustment Rod ... 21 ...WP2412-321 ... Drive Belts... 22 ...WP2412-322 ... Motor Pulley ... 38mm arbor dia. 23 ...WP2412-323 ... Washer... 24 ...TS-1515041 ... Socket Head Flat Screw... M8 x 30 25 ...WP2412-325 ... -
Page 25: Drawing No. 3
Drawing No. 3... -
Page 26: Parts List: Drawing No. 4
28 ...BB-6005V V ... Feed Roller Bearings ...6005-2RS 29 ...WP2412-429 ... Retaining Ring ... 30 ...WP2412-430 ... Bushing ... 31 ...WP2412-105 ... Socket Set Screw ... M16 x 16 32 ...WP2412-432 ... Outfeed Roller Sprocket Mount ... 32a ...WP2412-432A... Infeed Roller Sprocket Mount... -
Page 27: Drawing No. 4
Drawing No. 4... -
Page 28: Parts List: Drawing No. 5
14 ...WP2412-514 ... Toothed Lever ... 15 ...WP2412-515 ... Spring... 16 ...WP2412-516 ... Adjustment Pawl ... 17 ...WP2412-517 ... Table Raise Motor with Reducer ...3/4HP 18 ...WP2412-518 ... Rear Cover ... 19 ...TS-1490111 ... Hex Cap Screw... M8 x 60 20 ...TS-1550061 ... -
Page 29: Drawing No. 5
Drawing No. 5... -
Page 30: Parts List: Electrical Box
Parts List: Electrical Box Index No. Part No. Description Size A ...WP2412-601 ... Fuse Holder... 3 poles, 50 A B ...WP2412-602 ... Fuse Holder...1 pole, 32A C ...WP2412-603 ... Magnetic Starter ... D ...WP2412-604 ... Auxiliary Contact... E ...WP2412-605 ... Mechanical Interlock between Mag. Starters ... -
Page 31: Electrical Box
Electrical Box... -
Page 32: Parts List: Control Panel
Parts List: Control Panel Index No. Part No. Description J ...WP2412-701 ... Main On-Off Switch... K ...WP2412-702 ... ELGO Read-out Z 20 ... L...WP2412-703 ... E-Stop Operator... M...WP2412-704 ... Motor On/Table Reset Operator... N ...WP2412-705 ... Brake Release Operator ... -
Page 33: Electrical Connections - 230 Volt
Electrical Connections – 230 Volt... -
Page 34: Electrical Connections - 230 Volt
Electrical Connections – 230 Volt... - Page 36 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.com...
Need help?
Do you have a question about the WP2412 and is the answer not in the manual?
Questions and answers