Jesco TOPAX DX Operation & Maintenance Instructions Manual
Multi-channel controller
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Summary of Contents for Jesco TOPAX DX
- Page 1 TOPAX ® Multi-Channel Controller Operation & Maintenance Instructions Read this operating instructions before start up! To be retained for future reference. Dosing Liquids Conveying Gases Control Systems...
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Page 2: Table Of Contents
8.5 Controller direction ................6 8.6 Base load metering ................6 8.7 Manual operation ................6 9.Alarms....................27 9.1 Measuring values alarms ..............7 9. Emergency stop (Y-alarm) ..............7 10.Analoguepoweroutputs0/4...20mAforremotedisplay....27 11.Nightoperation................28 | Operation Manual TOPAX DX | BA-40100... -
Page 3: Safety
When installing and using this electrical equipment, basic safety inspection precautions should always be followed, including the following: The operator has to ensure that all assembly, maintenance and inspection works are done by authorized and qualified technical operators. BA-40100 | Operation Manual TOPAX DX | 3... -
Page 4: Self-Made Modifications And Spares Procurement
5 and 6) • Set up the set points (see chapter 16, menu 1.1) • Set up the control (see chapter 16, menu .1) • Configuration of the regulating output (see chapter 7) 4 | Operation Manual TOPAX DX | BA-40100... -
Page 5: TechnicalData
IP 65 with locked screw connections Ambient temperature -5°C ... +45°C Atmospheric moisture 95 % non-condensing *) max. 0,5 mm² with cable ends protection sleeve and max. 1,0 mm² without cable end sleeve. BA-40100 | Operation Manual TOPAX DX | 5... -
Page 6: Cable Recommendation
Controller with 3-point stepping output with potentiometer feedback, pulse length output, Pulse frequency output, ON/OFF switching output or 0/40...0 mA power output Controller with pulse length output, pulse frequency output, control output IN/OUT or current output 0/4...0 mA 6 | Operation Manual TOPAX DX | BA-40100... -
Page 7: MountingBuild-InHousing
For the wall assembly 4 mounting holes are to be found in the lower part of the housing. The hardware for wall fixation is pro- vided with the unit by the manufacturer (see fig. 4.3). BA-40100 | Operation Manual TOPAX DX | 7... -
Page 8: Product Overview
• Redox single-rod measuring cell • Temperature sensor Pt100 4.4Technicalcomponents • Position feedback of an eventual servo motor with potenti- Besides the main board, the following can be fitted in addition ometer 8 | Operation Manual TOPAX DX | BA-40100... - Page 9 DX to a network. For this an address is to be assigned ® to each TOPAX DX. In addition to this each TOPAX DX is fitted ® ® with a computer-interface RS 485. BA-40100 | Operation Manual TOPAX DX | 9...
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Page 10: Power Connections
The equipment is not suitable for the installation in For the remote indication a visualization program is offered in two explosive conditions! versions. The program TopView mini is free of charge and can be downloaded from Internet. 10 | Operation Manual TOPAX DX | BA-40100... - Page 11 Fig. 4.11: Position of the power supply unit in the under casing. be replaced by a skilled technician. Fig. 4.1: Position of the fuse on the power supply board. Fig. 4.13: Battery for internal clock, on the display circuit board. BA-40100 | Operation Manual TOPAX DX | 11...
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Page 12: Terminal Clips On The Technical Components
• clips 9/10 output 0/4...0 mA • clips 7/8 Continuous controller programmed as controller output The clip allocation is automatically displayed at the end of the output configuration (see chapter 11 also). 0/4...0 mA 1 | Operation Manual TOPAX DX | BA-40100... - Page 13 The clamps are assigned in a firm (Polarity of clips 59 and 61 is at wish) Driver order: clamps 87/88 to 95/96 for relays, or 81/8 bis 85/86 for optocouplers. BA-40100 | Operation Manual TOPAX DX | 13...
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Page 14: Operation And Keyboard Layout
® Key layout of TOPAX ® up, the TOPAX DX displays the Home page for Configuration (see fig. 4.16). This screen is shown until a language has been chosen NOTICE! by pressing the key ② (German), ③ (English), ⑤ (French) or The glass keyboard of the TOPAX ®... - Page 15 It depends on The MMC (Multi-Media-Card) Memory card with the language the configuration of the TOPAX DX on delivery. data is inserted on the display board in the upper casing (see The configurations are saved after running through Diagram 4.17).
- Page 16 • Pulse frequency (Optocoupler) To go back to the previous menu, press the key "back" or ◀. • Pulse frequency (Relay) • Pulse length (Relay) • Continuous output (0 mA) • ON/OFF (Relay) 16 | Operation Manual TOPAX DX | BA-40100...
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Page 17: Next Steps
0.4.13, in the finalising menu (menu 0.5) and shows the chosen configuration with all the previously cho- More information about the TOPAX DX menu structure are given sen Options in the total overview. in chapter 16. -
Page 18: MeasuringValuesInputs
You can use the sensors (Type: Cl 4.1 A ) Set measuring range based on unchanged until replacement. type of detector Accuracy ± 1 % after calibration 18 | Operation Manual TOPAX DX | BA-40100... - Page 19 The accuracy of resistivity measurements is monitored through- out the process. After calibration of the free-chlorine is completed, you may even- tually switch to calibration of the “total chlorine detector” by sim- ply pressing on „continue". BA-40100 | Operation Manual TOPAX DX | 19...
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Page 20: Measuring Input Ph Value
Technical data ideal zero point (O mV) of the combination electrode is pH 7.00, the actual zero point, however, deviates slightly from this value. For zero-point calibration a Lutz-Jesco buffer solution of pH 6.80 Power Values is available. When soaking the Ph-electrode in this solution, a... -
Page 21: Measurement Output Redox Potential
The measuring signal of the REDOX combination NOTICE! electrode can be also configured for controlling the The offset value is set to „0“ after every new calibra- disinfection. tion. BA-40100 | Operation Manual TOPAX DX | 1... -
Page 22: Measuring Input Temperature
19,0 19,0 0,95 For the announcement of bound chlorine at the TOPAX DX it is ® 0,00 0,0 1,00 necessary that the total chlorine and the free chlorine, the pH | Operation Manual TOPAX DX | BA-40100... -
Page 23: ExplanationOfDigitalInputs
6.4Pre-alarm,alarmandwarning"leveldosingpump" By an external contact e.g. of the level switches of an intake, the connection between the clamps 1 and (intake dosing pump BA-40100 | Operation Manual TOPAX DX | 3... -
Page 24: ExplanationMeasuringValuesOutputs
(voltage display between 0 and 3 V). After the stop position has been reached, the servomotor is stopped automatically. The With the configuration of the TOPAX DX an input type was as- alignment is accomplished and is to be stored in the TOPAX ®... -
Page 25: ControllerExplanation
In addition the control members must suddenly and manually change from "CLOSE" (0 %) to "OPEN" (100 %) or e.g. from 30 % to 50 %. BA-40100 | Operation Manual TOPAX DX | 5... -
Page 26: Controller Parameters
Manual operation is not reset automatically. (X = actual value, e.g. free chlorine or pH) The control parameters can be automatically entered in the TOPAX DX in the respective items (see chapter 16, menu 5). ® 6 | Operation Manual TOPAX DX | BA-40100... -
Page 27: Alarms
0...20 mA controller output and a 4...20 mA recorder output. It must be noticed that eventual changes in the „Service – Recorder menu“ will be reset after 20 mA outputs. BA-40100 | Operation Manual TOPAX DX | 7... -
Page 28: NightOperation
If no total chlorine was measured and thus no bond- ed chlorine was determined, the contact can be used when bonded chlorine is proven to be within the DIN range by means of photometric analysis. 8 | Operation Manual TOPAX DX | BA-40100... -
Page 29: ControlOfTheFlockingPump
• pulse frequency with relay • pulse length with relay • Constant output 0/4...0 mA • ON/OFF with relay NOTICE! The night-time economy mode of the flocking pump does not depend on the DIN parameters! BA-40100 | Operation Manual TOPAX DX | 9... -
Page 30: AutoSetup(FirstSystemSelf-Setting)
The controller keeps operating at Stop the existing settings till the new ones are confirmed! Confirmed with “OK” Back to the existing News settings are imported old settings End of process Fig. 15.1: Autosetup process 30 | Operation Manual TOPAX DX | BA-40100... -
Page 31: MenuConfigurationAndMainSettings
Standarddisplay If there are no entries in the TOPAX DX within 5 minutes, the device turns to the standard display (see diagram 16.1). Menu : Extension of the main menu 0.39 7.04... - Page 32 Please note the messages on the display. After the calibration has been selected the TOPAX DX requests one and/or two refer- ence values. At this stage keep the sensor in the relevant meas- uring water or buffer solution (see chapter 5).
- Page 33 • outputs identification Hilfe • number of operating hours new value pH 7,07 By pressing the “next” key, the TOPAX DX switches to menu acknowledge with (OK) 1.4.1 bis 1.4.4. 1.2.2.6 Main menu >> calibration >> pH value >> offset...
- Page 34 For impact chlorination, the controller "Free Chlorine" is switched to manual operation for an adjustable time and an adjustable The TOPAX DX is able to command up to four control units (see dosing rate. When the time has elapsed, the controller automati- chapter 8).
- Page 35 (with more than five inputs) Possible alarm functions of the six inputs. The TOPAX DX monitors its inputs (see chapter 9). If an unwanted Press on “OFF” to turn off the chosen alarm function. Confirm alteration appears on an input value, the alarm is set off. The twice with the “OK”...
- Page 36 • the default value for the "free chlorine" controller has to be This menu is used for the adjustment of the TOPAX DX to the ex- set. ternal devices which are connected to the outputs. An allocation •...
- Page 37 0.4.1, save the present configura- tion on the MMC card. The file named can be chosen freely. In this way, the configuration of the TOPAX DX can for instance be done for several swimming pools circuits once and then be...
- Page 38 The menu permits the setting of the RS 485 network address Set the parameters required to operate and start the flocking to connect the TOPAX DX with any PC and TOPAX device in an pump. It is possible to select among the following operation network (see Chapter 4.4, 8 and 17).
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Page 39: Configuration Example And Terminal Connection
Relay output languages from the MMC memory card (see chapter 4.8). Relay output All other terminal connections are assigned to the outputs as per actual configuration and are displayed by TOPAX ® BA-40100 | Operation Manual TOPAX DX | 39... -
Page 40: WiringDiagrams
Other PC interface RS 485 RS 485 Network Network *) 40100006 to 40100010 correspond 40100001 to 40100005, add with option „RS 485 interface“ 40 | Operation Manual TOPAX DX | BA-40100... - Page 41 Free chlorine: Open amperimetric measuring electrode CS10 pH value: single-rod measuring cell Redox: single-rod measuring cell Terminal plan free chlorine pH value Redox DO4 DO3 DO2 DO1 DO0 90 to 264 V AC BA-40100 | Operation Manual TOPAX DX | 41...
- Page 42 Redox temperature free cholrine (potentiostatic electrode) reference electrode counter electrode (stainless steel) measuring electrode (Gold) water-shortage pH-value dosing pump C7700 DO4 DO3 DO2 DO1 DO0 CLOSED OPEN 90 to 264 V AC 4 | Operation Manual TOPAX DX | BA-40100...
- Page 43 (potentiostatic electrode) reference electrode counter electrode (stainless steel) measuring electrode (Gold) 20 mA controller output free chlorine water-shortage pH-value dosing pump DO4 DO3 DO2 DO1 DO0 90 to264 V AC BA-40100 | Operation Manual TOPAX DX | 43...
- Page 44 (potentiostatic electrode) reference electrode counter electrode (stainless steel) measuring electrode (Gold) water-shortage RS 485 pH-value dosing pump C7700 DO4 DO3 DO2 DO1 DO0 CLOSED OPEN 90 to 264 V AC 44 | Operation Manual TOPAX DX | BA-40100...
- Page 45 Redox temperature free cholrine (potentiostatic electrode) reference electrode counter electrode (stainless steel) measuring electrode (Gold) water-shortage pH-value dosing pump C7700 DO4 DO3 DO2 DO1 DO0 CLOSED OPEN 90 to 264 V AC BA-40100 | Operation Manual TOPAX DX | 45...
- Page 46 Terminal plan free chlorine membrane covered electrode 4...20 mA pH value Redox temperature water shortage pH-value dosing pump C7700 DO4 DO3 DO2 DO1 DO0 CLOSED OPEN 90 to 264 V AC 46 | Operation Manual TOPAX DX | BA-40100...
- Page 47 (potentiostatic electrode) reference electrode counter electrode (stainless steel) measuring electrode (Gold) Conductivity 4...20 mA water-shortage pH-value dosing pump C7700 DO4 DO3 DO2 DO1 DO0 CLOSED OPEN 90 to 264 V AC BA-40100 | Operation Manual TOPAX DX | 47...
- Page 48 TOPAX DX (see ® chapter 4.4). On the sides of the PC; the load resistor has to be plugged at the connector converter. DO4 DO3 DO2 DO1 DO0 48 | Operation Manual TOPAX DX | BA-40100...
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Page 49: SoftwareUpdates
Further languages can be loaded at any time by transferring the Tv3: OFF respective language files for the software version installed on the TOPAX DX from the MMC card to the TOPAX DX (see chapter 4.8). The language files can be found in the "lang" directory which is supplied together with the firmware update and have to be transferred from a PC to the MMC card (see 18.1). -
Page 50: SparePartsAndOptions
NOTICE! The memory card must only be inserted or removed when the device is voltage-free. Switch off the TOPAX DX on the "service-reset" menu (see chapter 16, menu 5.4). On its website, the manufacturer provides the free software "TopReader" for the readout of the MMC with the recorder and configuration data. -
Page 51: TroubleshootingAndDiagnostics
Fill up chemical agents or change container Max-Alarm Measuring value max settings were exceeded • Check measurement or sensor • Adjust controller’s parameter Min-Alarm Measuring value min settings falled below Y-Alarm Safety shut off (see paragraph 9.) BA-40100 | Operation Manual TOPAX DX | 51... -
Page 52: TerminalConnectionDiagramForOwnConfigurations
Servo motor without potentiometer Pulse frequency (Optocoupler) Pulse frequency (Relay) Pulse length (Relay) Continuous regulating output 0/4...0 mA -sides pulse frequency (optocoupler) -sides pulse frequency (relay) -sides pulse length (relay) ON/OFF (Relay) No controller function 5 | Operation Manual TOPAX DX | BA-40100... - Page 53 Level – alarm „OK“ = closed dosing container pH value 5, 6 7, 8 „OK“ = opened Not active Night operation 9,30 only if activate ECO mode control 9,30 only if activate BA-40100 | Operation Manual TOPAX DX | 53...
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Page 54: Index
Eco - contact ..........8 Output board ........... 9 ECO mode control .......... 8 Output limit switch ......... 4 Economy operation mode ....... 8 Electronic output ..........4 Encapsulated electrode ........19 Error messages..........51 54 | Operation Manual TOPAX DX | BA-40100... -
Page 55: DeclarationOfConformity
(FR) Certificat de conformité aux directives européennes Le constructeur, soussigné: Lutz-Jesco GmbH, Am Bostelberge 19, 30900 Wedemark, déclare qu’à la sortie de ses usines le matériel neuf désigné ci-dessous était conforme aux prescriptions des directives européennes énoncées ci-après et conforme aux règles de sécurité et autres règles qui lui sont applicables dans le cadre de l’Union européenne. -
Page 56: DeviceRevision
It contains all the technical information required for installation, start-up and maintenance. Should you have any questions or require further informations regarding these operating instruc- tions, please contact the manufacturer or its official national rep- resentative. 56 | Operation Manual TOPAX DX | BA-40100... -
Page 57: WarrantyApplication
Duty period (approx. operating hours): ............................ Please describe the specific installation and enclose a simple drawing of the chemical feed system, showing materials of construction, diameters, lengths and heights of suction and discharge lines. BA-40100 | Operation Manual TOPAX DX | 57... - Page 58 58 | Operation Manual TOPAX DX | BA-40100...
- Page 59 BA-40100 | Operation Manual TOPAX DX | 59...
- Page 60 Fax: +1 585 426-4025 Fax: +603 5569 1322 Fax: +971 6 5572230 Best.-Nr. BA-40100-02-V06 mail@jescoamerica.com info@lutz-jescoasia.com info@jescome.com Subject to technical changes. www.jescoamerica.com www.lutz-jescoasia.com www.jescome.com © Lutz-Jesco GmbH 05.2010 Printed in Germany TOPAX® is a registered trade mark of Lutz-Jesco GmbH, Wedemark...