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Jesco TOPAX DX Operating Instructions Manual

Multi-channel controller
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121 mm
75 mm
Operation &
Maintenance Instructions
Read
these
operation
before start up!
To be held for future reference.
EN
Operating instructions
02
Read this operating manual before using the equipment.
To be retained for future reference.
TOPAX
DX
®
Multi-Channel Controller
and
maintenance
instructions
Dosing
Liquids
Conveying
Gases
Control
Systems

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Summary of Contents for Jesco TOPAX DX

  • Page 1 TOPAX ® 121 mm Multi-Channel Controller 75 mm Operation & Maintenance Instructions Read these operation maintenance instructions before start up! To be held for future reference. Operating instructions Read this operating manual before using the equipment. To be retained for future reference. Dosing Liquids Conveying...

  • Page 2: Table Of Contents

    Modifications and obtaining spare parts ..........4 14 Economy mode - DIN-contact and ECO-contact ......27 2 Before using the equipment .............. 4 TOPAX DX is responsable for economy mode ........28 TOPAX DX only transfers the DIN-contact ..........28 Use for intended purpose ............... 4 Scope of delivery...................

  • Page 3: Safety Notices

    Operating instructions 1 Safety notices 4.) Do not bury cord. Fix the cable to minimise possible damage due to lawn mowers, hedge trimmers, and other equipment. 1.1 General 5.) To reduce the risk of electric shock, replace the cable imme- This manual contains essential information for the installation, start-up, diately if damaged.

  • Page 4: Modifications And Obtaining Spare Parts

    The following steps are recommended by the manufacturer in order to Faults and hazards can occur during operation if the TOPAX DX is incor- install the TOPAX DX successfully: rectly configured by installation or maintenance personnel. In this case, •...

  • Page 5: Technical Data

    Operating instructions 3 Technical data Supply voltage 90 - 264 VAC, 47 - 63 Hz Power consumption approx. 24 W Housing dimensions 302 x 231 x 108 mm (W x H x D) wall-mounted housing Display Graphic colour display 5.7 inch, 320 * 240 pixels (RGB), with LED backlighting (lighting dims automatically after 10 minutes) Keyboard Glass keyboard with touch keys Measurement inputs...

  • Page 6: Recommended Cables

    Digital inputs (for each input) (remote communication cable) M12 X 1.5 J-Y (St) Y 2x2x0.6 mm (5.0 mm) 3.2 Variants The TOPAX DX is available in different product variants upon request. The following five variants are standard articles: Order no. 40100001 40100002...

  • Page 7: Assembly And Installation

    ⑤ 4.1.1 Structure TOPAX DX housing The front housing ④ and the rear housing ① of the TOPAX DX are fitted together with two pivots (② and ③). The unit is designed so that the TOPAX DX can be opened from either side.

  • Page 8: Structure Of The Device

    4.3 Structure of the device 4.4 Technical components The TOPAX DX device is composed of two parts, a rear and a front hous- Besides the main board, the following can be fitted in addition ing. They are mechanically connected with two pivots and electrically •...
  • Page 9 With the RS 485 interface it is possible to connect more than one variable or a conductivity measuring unit with upstream measuring TOPAX DX device to a network. To do this, an address must be assigned amplifier to each TOPAX DX controller. In addition each TOPAX DX controller must be equipped with the RS 485 computer interface.

  • Page 10: Electrical Installation

    The Ethernet interface provides a further method with which to integrate tric power plants with nominal voltages below 1000 the TOPAX DX in the network. The Ethernet interface can be set up using an internal intranet. This network still enables telemaintenance.

  • Page 11: Topax On The Easypro Water Sampling Station

    Terminal clips allocation depends on the software For inductive loads, protective circuit must be applied to the relay configuration of TOPAX DX. Terminal clips allocation contacts (spark suppression). The manufacturer recommends depends on the delivered equipment.

  • Page 12: Terminal Clips Of The Main Board And The Technical Components

    TOPAX DX Multichannel controller ® 4.7 Terminal clips of the main board and the technical components 78403 78404 power generator 5-fold input block 3-fold input block Plugin connector to the display circuit board 78399 output block DO7 DO6 DO5 + - + - + - + - + - + - + - Alarm relays 20 mA Power Outputs Digital Outputs...
  • Page 13 6. Eco-contact 7. Flocculation contact Temperature Depending upon output type, TOPAX DX selects the next free relay out- (polarity at wish) put or optocoupler. The clamps are assigned in a firm order: clamps 87/88 to 95/96 for relays, or 81/82 to 83/84 for optocouplers.

  • Page 14: Operation And Keyboard Layout

    Failure of the customer to supply instructions on his purchase order, TOPAX DX shall be programmed by the manufacturer Fig. 13: Housing of the TOPAX DX with operating panel. The keys are integrated to the standard default settings (see chapter “22 Default settings” on in a keyboard and react to contact.
  • Page 15 The selected option is highlighted in grey. The entry is confirmed with Lutz-Jesco GmbH Tel: 05130/58 02-0 Am Bostelberge 19 info@jesco.de the "OK", "next" key or ▶. The TOPAX DX then goes to the next menu. 30900 Wedemark Fax: 05130/5802-68 http://www.jesco.de/ The key "back" or ◀ leads to the previous menu.
  • Page 16 With the arrow keys ▲ and ▼ you can select between the options: • Pulse frequency (Optocoupler) The selected option is highlighted in grey. The entry is confirmed with the "OK", "next" key or ▶. The TOPAX DX then goes to the next menu. • Pulse frequency (relay) •...

  • Page 17: Next Steps

    “next” or the “back” key, or the arrow keys ▲ und ▼. To finalise the total configuration confirm the connection plan with the "OK" key. After confirming the configuration the TOPAX DX restarts and switches to the standard display.

  • Page 18: Measuring Values Inputs

    When set up the unit for the first time, care should be taken to perform individual calibration of each output immediately after connecting the sensors in the sys- tem. The TOPAX DX monitors all calibration process- es based on reasonable parameters (zero point and transconductance). The readings are recorded. Non calibrated and "poorly"...

  • Page 19: Note

    The sensor is operated with sample water. A nearly stable physical value actual signal must be saved directly in the TOPAX DX upon taking of the should be displayed. In order to avoid signal variations and consequent water sample.

  • Page 20: Ph Value Measurement Input

    9.27. Should you use a different buffer solution for calibration of the resistivity, you first need to set TOPAX DX to the pH of your other solution. When soaking the The Nernst voltage is measured between the pH glass electrode and a Ph-electrode in this buffer solution (Ph = 9.27), a voltage of -134 mV...

  • Page 21: Measurement Output Redox Potential

    The physical measurement on the measuring cell (mV) is shown on the display during calibration. voltage of 12 mV can be displayed on the TOPAX DX theoretically. The measured physical value however always differs from the theoretical For calibration a buffer solution is required in order to measure a defined one.

  • Page 22: Temperature Measurement Input

    16.80 16.0 0.80 actual signal must be saved directly in the TOPAX DX upon taking of the 17.60 17.0 0.85 water sample. By means of the DPD method the total chlorine content in the measuring water is determined.

  • Page 23: Explanation Of Digital Signal Inputs

    "0%". After that the automatic work of the automatic controller is again configured; if a start-up lag During configuration of the TOPAX DX, an output type has been as- time occurs, the sensors reset themselves to the automatic measuring signed to each controller.

  • Page 24: Output Restriction

    Components such as pumps and solenoid valves, which are controlled (sudden change of the actual value by 15 %) by the TOPAX DX, are called actuators. Depending on the final control element used, different control functions can be set. Possible options are a continuous output with impressed...

  • Page 25: Calculation Of Setable Values

    In order for the controller to keep actual values of free chlorine and Ph close to the setpoints within tight limits, e.g. for bathing, the controller The control parameters can be automatically entered in the TOPAX DX in must be adjusted to the controlled system. This is achieved via the con- the respective items (see chapter “19.1.18 Menu 5.3: Auto setup (First...

  • Page 26: Controller Parameters

    1 … 200 min 1 - 1200 s TOPAX DX is equipped with a safety disconnect. If, due to an unforesee- The following control parameters are set by the manufacturer before able event, a sensor fault etc. the controller output power exceeds 95 %...

  • Page 27: Night Operation

    13.1 Total chlorine and combinded chlorine In this case, the priorities are assigned such that the controller outputs Indication of the bound chlorine is a function of the TOPAX DX and is and the output to the flocculant pump have priority. This means that no used in combination with measurement of the total chlorine, pH value, transmission of the measured values (0/4...20 mA) is any longer availa-...

  • Page 28: Topax Dx Is Responsable For Economy Mode

    (adjustable, as the DIN Standards 19643 do not clearly indicate the upper limit value) If the TOPAX DX is switched off for a long period, it is possible that hu- midity (condensate) accretes within the housing. This can mean that the pH value: pH 6,5 –...

  • Page 29: Auto Setup (First System Self-Setting)

    This data is stored on the memory card supplied and can be read direct- stable near the setpoint. ly on the TOPAX DX or with a PC. The software version is stored together with a file (* LOG) as text file and The pH value of the water basin must range between 6.8 and 7.3.

  • Page 30: Menu Configuration And Main Settings

    • Time • Logbook • Password • Timer Fig. 24: Menu 1: The main menu of the TOPAX DX and starting point for • DIN contact: • Service password reaching all further sub-menus and their functions: With the displays for ①...
  • Page 31 1-point calibration is sufficient. Therefore, menu 1.2.1 offers both types of calibration. Please note the messages on the display. After the calibration has been selected the TOPAX DX requests one and/or two reference values. At BA-40100-02-V17 | 31...
  • Page 32 • outputs identification • number of operating hours 0,05 pH Hilfe new value pH 7,07 By pressing the “next” key, the TOPAX DX switches to menu 1.4.1 to 1.4.4. acknowledge with (OK) 1.2.2.6 Save and activate preselects It is also possible for certain applications to save the adjusted values Fig.
  • Page 33 Fig. 34: Main menu >> Menu 2 >> controller Select one of the four control units. The device goes to the The TOPAX DX is able to command up to four control units (see chap- relevant Menu 2.1.1-2.1.4. ter “8 Controller explanation” on page  24). The basic adjustments of...
  • Page 34 Maximum measuring Input value > max. value max alarm The TOPAX DX monitors its inputs (see chapter “9 Alarms” on value page  26). If an unwanted alteration appears on an input value, the Minimum measuring Input value < min. value min alarm alarm is set off.
  • Page 35 This menu is used for the adjustment of the TOPAX DX to the external clock timer devices which are connected to the outputs. An allocation / standard- code service code isation takes place between each measured value input and analogue...
  • Page 36 Menu 0.4.21, save the current configuration to the memory card. The file name can be chosen freely. In this way, the configuration of the TOPAX DX can for instance be done for several control circuits once and then be transferred to other, iden- tical TOPAX DX controllers via the memory card.
  • Page 37 The data logger contains the full list of all settings done on your (disturbance TOPAX DX. It can be viewed as clear text on your TOPAX DX screen or variable) on your PC but in this case you must replace the existing memory card...

  • Page 38: Configuration Example And Terminal Connection

    (see chapter “4.9.2 Choice of Language” on page 14). Relay output 19.2 Configuration example and terminal connection 19.2.1 Example 1: All other terminal connections are assigned to the outputs as per actual configuration and are displayed by TOPAX DX. Controller output Control Setting Terminal element...

  • Page 39: Wiring Diagrams

    Operating instructions 20 Wiring diagrams 20.1 Examples overview Example TOPAX DX Order no. 40100001 40100002 40100003 40100004 40100005 40100006 *) 40100007 *) 40100008 *) 40100009 *) 40100010 *) Technical components 78403 Input size Five-fold 78404 Input size Three-fold 78399 Output module...
  • Page 40 TOPAX DX Multichannel controller ® 20.1.1 Example 1: Sensors connection Disinfection: Open amperimetric measuring electrode CS120 pH value: Single-rod measuring cell Redox: Single-rod measuring cell Terminal plan Desinfektion pH-Wert REDOX DO4 DO3 DO2 DO1 DO0 90 bis 264 V AC 40 | BA-40100-02-V17...
  • Page 41 Operating instructions 20.1.2 Example 2: Sensors connection Controller connection Disinfection: Potentialstatic electrode Disinfection: C7700 (servo motor with potentiometer) pH value: Single-rod measuring cell pH value: Solenoid-driven dosing pumps Redox: Single-rod measuring cell (Pulse frequency - optocoupler) pH-Wert REDOX 20.1.3 Temperatur Desinfektion (Potenziostatische Messzelle) Bezugselektrode...

  • Page 42: Redox

    TOPAX DX Multichannel controller ® 20.1.4 Example 3: Sensors connection Controller connection Disinfection: Potentialstatic electrode Disinfection: C7700 (servo motor with potentiometer) pH value: Single-rod measuring cell pH value: Solenoid-driven dosing pumps Redox: Single-rod measuring cell (Pulse frequency - optocoupler) Other Terminal plan Connection of PC interface RS 485 pH-Wert...
  • Page 43 Operating instructions 20.1.5 Example 4: Sensors connection Controller connection Disinfection: Potentialstatic electrode Disinfection: C7700 (servo motor with potentiometer) Total chlorine: Diaphragm covered measuring cell pH value: Solenoid-driven dosing pumps with integrated amplified electronic (Pulse frequency - optocoupler) pH value: Single-rod measuring cell Redox: Single-rod measuring cell Terminal plan...
  • Page 44 TOPAX DX Multichannel controller ® 20.1.6 Example 5: Sensors connection Controller connection Disinfection: Membrane covered cell Disinfection: C7700 (servo motor with potentiometer) with integrated amplified electronic pH value: Solenoid-driven dosing pumps pH value: Single-rod measuring cell (Pulse frequency - optocoupler) Redox: Single-rod measuring cell Terminal plan...

  • Page 45: Desinfektion (Potenziostatische Messzelle)

    Operating instructions 20.1.7 Example 6: Sensors connection Controller connection Disinfection: Potentialstatic electrode Disinfection: C7700 (servo motor with potentiometer) Total chlorine: Diaphragm covered measuring cell pH value: Solenoid-driven dosing pumps with integrated amplified electronic (Pulse frequency - optocoupler) pH value: Single-rod measuring cell Redox: Single-rod measuring cell Conductivity:...
  • Page 46 TOPAX versions. For this reason, two link plugs have to be installed on the display circuit board of the last TOPAX DX (see chapter “4.9 First set-up and programming guide- lines” on page 14).
  • Page 47 Operating instructions 20.1.9 Example 8: Konfiguration Controller connection Regler freies Chlor: stetiger Ausgang 20 mA Disinfection: Continuous regulating output 0/4...20 mA Regler fpH-Wert: stetiger Ausgang 20 mA pH value: Continuous regulating output 0/4...20 mA DO 1 DO 0 DO 4 DO 3 DO 2 BA-40100-02-V17 | 47...
  • Page 48 TOPAX DX Multichannel controller ® 20.1.10 Example 9: Konfiguration Controller connection Regler freies Chlor: Impulslänge (Relais) Disinfection: Peristaltic pump (pulse length - relay= Regler fpH-Wert: Impulslänge (Relais) pH value: Peristaltic pump (pulse length - relay= 48 | BA-40100-02-V17...
  • Page 49 Operating instructions 20.1.11 Example 10: Konfiguration Controller connection Regler freies Chlor: 3-Punkt-Schritt für Chlorgasventil C7700 Disinfection: C7700 (servo motor with potentiometer) Regler fpH-Wert: Impulsfrequinz (Optokoppler) pH value: Magnetic metering pump (Pulse frequency - Optocou- pler) DO 1 DO 0 DO 4 DO 3 DO 2 BA-40100-02-V17 | 49...
  • Page 50 TOPAX DX Multichannel controller ® Konfiguration 20.1.12 Example 11: Regler freies Chlor: stetiger Ausgang 20 mA Regler fpH-Wert: Impulsfrequenz (Optokoppler) Controller connection Disinfection: Continuous regulating output 0/4...20 mA pH value: Magnetic metering pump (Pulse frequency - Optocou- pler) Messwasser- mangel DO 1 DO 0 DO 4 DO 3 DO 2 50 | BA-40100-02-V17...
  • Page 51 Operating instructions 20.1.13 Example 12: Anschluss Messzellen Messwassertafel EASYPRO oder PM Connection measuring cells Disinfection: Potentiostatic measuring cell (water sampling station EASYPRO or PM) pH value: Single-rod measuring cell Redox: Single-rod measuring cell Messelektrode pH-Wert Bezugselektrode Messelektrode REDOX Bezugselektrode Desinfektion (Potenziostat) Bezugselektrode Gegenelektrode (Edelstahl oder Edelmetal)
  • Page 52 TOPAX DX Multichannel controller ® Anschluss Messzellen 20.1.14 Example 13: Messwassertafel EASAPOOL oder SR 400 und SR500 Connection measuring cells Disinfection: Open amperometric measuring cell CS 120 (water sampling station EASYPOOL or SR 400, SR 500) pH value: Single-rod measuring cell Redox: single-rod measuring cell Platinelektrode...

  • Page 53: Software Updates

    Tv3: OFF Further languages can be loaded at any time by transferring the respective language files for the software version installed on the TOPAX DX from the memory card (see section “4.9.2 Choice of Language” on page 14). The language files can be found in the "lang" directory which is supplied together with the firmware update and have to be transferred from a PC to the memory card (see “21.1 Firmware Update”...

  • Page 54: Spare Parts And Options

    Input board Disinfection (potentiostat), 0/4-20 mA, 78404 unsaved data is saved to the memory card. The TOPAX DX can be operat- 3-fold position feedback, servo motor controller 2 ed further without a card (restart required). The memory card can be read 78406 out to a PC with a card reading device.

  • Page 55: Troubleshooting And Diagnostics

    Operating instructions 25 Troubleshooting and diagnostics All errors are indicated in clear text on the display of the TOPAX DX. If several errors occur simultaneously, the error messages can be viewed with the ▲ and ▼ keys. The following error displays and messages are possible: 25.2.1 Self-setting alarms...

  • Page 56: Terminal Connection Diagram For Own Configurations

    TOPAX DX Multichannel controller ® 26 Terminal connection diagram for own configurations Select here your connection requirement for terminal clips configuration of your TOPAX DX. Part.-no.:_______________________ Description Part number Assembled Input module 5-fold 78403 Input module 3-fold 78404 Output module...
  • Page 57 Operating instructions 26.2.5 Combined chlorine output Output type Terminal connection clips Pulse frequency (optocoupler) Pulse frequency (relay) Pulse length (relay) Continuous regulating output 0/4-20 mA ON/OFF (relay) no controller function 26.2.6 Conductivity output Output type Terminal connection clips Pulse frequency (optocoupler) Pulse frequency (relay) Pulse length (relay) Continuous regulating output 0/4-20 mA...

  • Page 58: Ec Declaration Of Conformity

    (FR) Certificat de conformité aux directives européennes Underteg Le constructeur, soussigné: Lutz-Jesco GmbH, Am Bostelberge 19, 30900 Wedemark, déclare qu’à la sortie de ses usines le matériel neuf herunder désigné ci-dessous était conforme aux prescriptions des directives européennes énoncées ci-après et conforme aux règles de sécurité et af kraft h autres règles qui lui sont applicables dans le cadre de l’Union européenne.
  • Page 59 Operating instructions BA-40100-02-V17 | 59...
  • Page 60 Centrifugal Pumps Products for the disinfection of swimming pool water based on salt water electrolysis and domestic water technology The Lutz-Jesco App for iPads is available from the iTunes App Store. Additional information can be found at www.lutz-jesco.com Headquarters Hungary...

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