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TR 3 PASS HOT WATER BOILERS
INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTION MANUAL
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960
or email info@atlanticboilers.com
FOR FULL PRODUCT RANGE & LITERATURE
Visit www.atlanticboilers.com
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: info@atlanticboilers.com www.atlanticboilers.com
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Table of Contents
Related Manuals for Atlantic Boilers TR 80
Summary of Contents for Atlantic Boilers TR 80
- Page 1 INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email info@atlanticboilers.com FOR FULL PRODUCT RANGE & LITERATURE Visit www.atlanticboilers.com ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: info@atlanticboilers.com www.atlanticboilers.com...
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Page 2: Table Of Contents
erensan ° “ ” The Heating Engineer CONTENTS Features Properties of liquid/gas fuelled boilers…………………………………….. o TR hot water boilers have triple pass. Radiation from the combustion Manufacturing and testing standards applied………………………….. chamber where the first passages is formed, convection from smoke Introduction……………………………………………………………………………….. -
Page 3: Introduction
° ° “ ” “ ” The Heating Engineer The Heating Engineer INTRODUCTION TR 80-350 1. Chimney duct 2. Smoke chest 3. Expansion tank connection sleeve Chimney duct 4. Boiler return Smoke chest 5. Boiler outlet Expansion tank connection sleeve 6. -
Page 4: Boiler Dimensions
MAKE SURE THAT THE BOILER PERSONNEL POSSESS BOILER OPERATOR CERTIFICATE ! TRANSPORTATION AND TEMPORARY STORAGE: TR 80-350 TR 450-1250 • The boiler should be transported using the lifting and transportation points by detaching the top cladding sheet and appropriate equipment. -
Page 5: Boiler Installation
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer BOILER INSTALLATION In order to prevent battery corrosion, the boiler must be grounded with, • Install the boiler in the boiler room at the installation site on a a) 0.5m , 2mm thick copper sheet, foundation elevated from the floor. - Page 6 erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer , is the total water amount in the system in liters) = W * Qk (liter) Safety Pipe Diameters Qk = Boiler heating power (kW) Boiler capacity (kcal/h) W= Specific water amount;...
- Page 7 erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer INSULATION CLADDING INSTALLATION Volume Weight (mm) (mm) (mm) (liters) (mm) (mm) (kg) R 1" R 1" R 1 1/4" R 1 1/4" R 1 1/4" R 1 1/4" R 1 1/2"...
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Page 8: Burner Selection And Installation
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer BURNER SELECTION AND INSTALLATION COMBUSTION CHAMBER DIMENSIONS To achieve efficient combustion, the burner to be attached to the boiler should be selected in compliance with forming an appropriate flame for the combustion chamber defined in the boiler technical specifications section. -
Page 9: Fuel Selection And Storage
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer FUEL SELECTION AND STORAGE: The circulation pump should not be operated during the filling process. The expansion tank connections should conform to the installation circuit diagram. •... -
Page 10: Safety Rules
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer SAFETY RULES • In closed expansion systems, the expansion tank gas pressure should be checked to be equal to that of the building static water height and the operation of the safety valve should be tested at opening pressure. -
Page 11: Putting Boiler In Operating
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer PUTTING BOILER IN OPERATION v : Boiler efficiency must be obtained from table on page 9. • In liquid fuel applications, appropriate nozzle (45°), pump pressure •... -
Page 12: Heating System Adjustments
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer HEATING SYSTEM ADJUSTMENTS: If the pressure is excessive, it should be discharged from the related valve, if it is insufficient, nitrogen gas should be added by the expansion The boiler circulation pump should be checked for proper selection and tank authorized service. -
Page 13: Prevention Of Low Temperature Corrosion
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer • The liquid fuel between the burner and the main fuel tank should be burner settings should be done by the authorized service and if a re- discharged and the fuel system should be cleaned with kerosene. -
Page 14: Hydrostatic Test
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer GENERAL BOILER MALFUNCTIONS • Safety elements, outlet and return safety pipes and safety valves are checked for proper operation. Malfunction Reason Solution Symptom • The mud and residuals at bottom of liquid fuel tanks are cleaned. No firing •... -
Page 15: Boiler Control Panel Installation
• Get an authorized service to check your burner. For TR 80 – TR 350 Types; Water • Water wapor • The boiler should not be operated accumulation or... -
Page 16: Control Panel Dimensions
erensan erensan ° “ ” The Heating Engineer For TR 465 – TR 1250 Types; • Drill the CP lower body as below, from the screw points marked on 410 x 65mm axis measures with a 4mm tip, concurrently with the upper insulation sheet. -
Page 17: Boiler Control Panel Electrical Schema
erensan erensan ° ° “ ” “ ” The Heating Engineer The Heating Engineer BOILER CONTROL PANEL ELECTRICAL SCHEMA KP-2 control panel KP-1 control panel 1. Manual on - off switch 1. Manual on - off switch 2. Fuse (6A) 2. -
Page 18: Installation Circuit Diagram
FEED WATER BOILER WATER CHEMICAL TR 80 - 350 CHARACTERISTICS The water to be used in Hot Water boilers should conform to the table values indicated below. The boiler feed water and boiler water should be checked constantly and the chemical conditions required for the water should be ensured in order to operated the boiler efficiently and economically. -
Page 19: Boiler Life Span
erensan ° “ ” The Heating Engineer BOILERWATER FOR HOT WATER BOILERS Boiler water for hot water & Parameter Unit superheated water boilers total range Operating Pressure total range Appearance clear, no stable foam Conductivity at 25 °C µS/cm < 1500 pH value at 25 °C 9,0 to 11,5 Acid Capacity up to pH 8,2 mmol/liter...
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