Milwaukee 2680-059 Operator's Manual page 19

Heavy-duty 4-1/2 inch cut-off / grinder
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• Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away
and cause injury beyond immediate area of operation.
• Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cut-
ting tool may contact hidden wiring. Contact with
a "live" wire may also make exposed metal parts of
the power tool "live" and could give the operator an
electric shock.
• Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the power
tool out of your control.
• Do not run the power tool while carrying it at your side.
Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool's air vents. The
motor's fan will draw the dust inside the housing
and excessive accumulation of powdered metal may
cause electrical hazards.
• Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
• Do not use accessories that require liquid cool-
ants. Using water or other liquid coolants may result
in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other acces-
sory. Pinching or snagging causes rapid stalling of the
rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory's rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that
is entering into the pinch point can dig into the surface
of the material causing the wheel to climb out or kick
out. The wheel may either jump toward or away from
the operator, depending on direction of the wheel's
movement at the point of pinching. Abrasive wheels
may also break under these conditions.
Kickback is the result of power tool misuse and/or in-
correct operating procedures or conditions and can be
avoided by taking proper precautions as given below.
• Maintain a firm grip on the power tool and posi-
tion your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if
provided, for maximum control over kickback or
torque reaction during start-up. The operator can
control torque reactions or kickback forces, if proper
precautions are taken.
• Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
• Do not position your body in the area where power
tool will move if kickback occurs. Kickback will
propel the tool in direction opposite to the wheel's
movement at the point of snagging.
• Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the ac-
cessory. Corners, sharp edges or bouncing have a
tendency to snag the rotating accessory and cause
loss of control or kickback.
• Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent
kickback and loss of control.
Safety Warnings Specific for Grinding and Abra-
sive Cutting-Off Operations:
• Use only wheel types that are recommended for
your power tool and the specific guard designed
for the selected wheel. Wheels for which the power
tool was not designed cannot be adequately guarded
and are unsafe.
• The grinding surface of centre depressed wheels
must be mounted below the plane of the guard lip.
An improperly mounted wheel that projects through the
plane of the guard lip cannot be adequately protected.
• The guard must be securely attached to the power
tool and positioned for maximum safety, so the
least amount of wheel is exposed towards the
operator. The guard helps to protect the operator
from broken wheel fragments, accidental contact with
wheel and sparks that could ignite clothing.
• Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied
to these wheels may cause them to shatter.
• Always use undamaged wheel flanges that are of
correct size and shape for your selected wheel.
Proper wheel flanges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-off
wheels may be different from grinding wheel flanges.
• Do not use worn down wheels from larger power
tools. Wheel intended for larger power tool is not suit-
able for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive
Cutting-Off Operations:
• Do not "jam" the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive
depth of cut. Overstressing the wheel increases the
loading and susceptibility to twisting or binding of
the wheel in the cut and the possibility of kickback or
wheel breakage.
• Do not position your body in line with and behind
the rotating wheel. When the wheel, at the point of
operation, is moving away from your body, the pos-
sible kickback may propel the spinning wheel and the
power tool directly at you.
• When wheel is binding or when interrupting a cut
for any reason, switch off the power tool and hold
the power tool motionless until the wheel comes
to a complete stop. Never attempt to remove the
cut-off wheel from the cut while the wheel is in
motion otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause of
wheel binding.
• Do not restart the cutting operation in the work-
piece. Let the wheel reach full speed and carefully
re-enter the cut. The wheel may bind, walk up or kick-
back if the power tool is restarted in the workpiece."
• Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near
the line of cut and near the edge of the workpiece on
both sides of the wheel.
• Use extra caution when making a "pocket cut" into
existing walls or other blind areas. The protruding
wheel may cut gas or water pipes, electrical wiring or
objects that can cause kickback.
Safety Warnings Specific for Sanding Operations:
• Do not use excessively oversized sanding disc
paper. Follow manufacturers recommendations,
when selecting sanding paper. Larger sanding
paper extending beyond the sanding pad presents a
laceration hazard and may cause snagging, tearing
of the disc or kickback.
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