Related Manuals for Jackson RackStar 44
Summary of Contents for Jackson RackStar 44
- Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL ® RACKSTAR SERIES CONVEYOR DISHMACHINES RackStar ® Manual • Rev B • 07610-004-33-05 • Issued: 9-21-2016 • Revised: 10-25-16...
- Page 3 The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service.
- Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 9-21-16 Initial release of manual. Corrected delime instructions. Corrected P/Ns for item #6 on pg. 42. Updated pg. 13 to change the pressure regulator from standard to optional. 10-25-16 Updated Miscellaneous Electrical Components page.
- Page 5 Chemical-sanitizing rack conveyer machine. STEAM-HEATED MODELS: ® RackStar ® RackStar Steam-cleaning rack conveyer machine. Jackson WWS, Inc. provides technical support for all of dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
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Page 6: Table Of Contents
TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ......................1 SPECIFICATIONS Machine Dimensions ........................2 Side-Loader Dimensions ......................6 Steam Booster Heater Dimensions ....................7 Operating Parameters ........................8 Electrical Requirements ......................10 INSTALLATION Installation Instructions ......................13 External Device Wiring ......................17 Curtain Installation Instructions....................18 Drain Quench Kit Instructions .................... - Page 7 TABLE OF CONTENTS PARTS Rinse Assembly ........................45 Pawl Bar Assembly ........................47 Rack Paddle Assembly ......................48 Drive Assembly ......................... 49 Ventilation Cowl ........................51 Ventilation Cowl for Unhooded Side-Loader ................52 Motor Overloads ........................53 Side-Loaders ..........................54 Side-Loader Drive Linkage .......................
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Page 8: Symbols
GUIDES GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - caustic chemicals. - reference data plate. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute CFM - Cubic Feet per Minute GHT - Garden Hose Thread... -
Page 9: Specifications
44" MACHINE DIMENSIONS SPECIFICATIONS Electrical Connection 44" LEFT-TO-RIGHT (Provided on both sides of unit) ADJUSTABLE FROM 51 1/2" TO 54" Water Inlet [1308.1 mm TO 1371.6 mm] (1/2" NPT 180 °F) 5” 4" 4” [127.0 mm] [101.6 mm] [101.6 mm] Drain Connection (1 1/2"... - Page 10 44" MACHINE DIMENSIONS SPECIFICATIONS 44" RIGHT-TO-LEFT ADJUSTABLE FROM 51 1/2" TO 54" [1308.1 mm TO 1371.6 mm] Electrical Connection 4" (Provided on both sides of unit) 4" [101.6 mm] [101.6 mm] Water Inlet (1/2" NPT 180 °F) Drain Connection (1 1/2" NPT) Vent Connections (Including Dampers) All dimensions from the floor can be increased...
- Page 11 66" MACHINE DIMENSIONS SPECIFICATIONS 66" LEFT-TO-RIGHT Electrical Connection (Provided on both sides of unit) Pre-Wash Water Inlet (1/2" NPT 180 °F) Electrical Connection (Provided on both sides of unit) Main Water Inlet (1/2" NPT 180 °F) (1/2" NPT 180 °F) Vent Connections (Including Dampers) 38 7/8...
- Page 12 66" MACHINE DIMENSIONS SPECIFICATIONS 66" RIGHT-TO-LEFT Electrical Connection (Provided on both sides of unit) Pre-Wash Water Inlet (1/2" NPT 180 °F) Main Water Inlet (1/2" NPT 180 °F) (1/2" NPT 180 °F) 63 13/16 " [1621 mm] Vent Connections 38 7/8 "...
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Page 13: Side-Loader Dimensions
SIDE-LOADER DIMENSIONS SPECIFICATIONS 23" R-L UNHOODED 23" L-R UNHOODED SIDE-LOADER SIDE-LOADER 30.32 30.32 29.00 29.00 16.35 16.35 23.00 23.00 DIMENSION IS 30.00" FOR THE DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER 30" UNHOODED SIDE-LOADER ADJUSTABLE VENTILATION ADJUSTABLE VENTILATION DUCT ADAPTER DUCT ADAPTER VENTILATION SCOOP VENTILATION SCOOP... -
Page 14: Steam Booster Heater Dimensions
STEAM BOOSTER HEATER DIMENSIONS SPECIFICATIONS 33.69 20 1 4 in 10 1 8 in 1 3 4 in 3 3 8 in 7 1 2 in 19 3 8 in 8 5 8 in 8 7 8 in 20 1 8 in 22 in 22 in ... -
Page 15: Operating Parameters
OPERATING PARAMETERS SPECIFICATIONS Model Designation: 44" 66" 44" STEAM 66" STEAM Operating Capacity: Racks per Hour Dishes per Hour 3488 3488 3488 3488 Glasses per Hour 7848 7848 7848 7848 Tank Capacity (Gallons): Wash Tank 35.6 35.6 35.6 35.6 Pre-Wash Tank 15.8 15.8 Electrical Loads (as applicable):... - Page 16 OPERATING PARAMETERS SPECIFICATIONS Model Designation: 44" 66" 44" STEAM 66" STEAM HOT WATER SANITIZING Water Temperatures (°F): Pre-Wash Temperature (recommended) 110-140 110-140 Minimum Wash Temperature Incoming Rinse Temperature Incoming Water Temperature 12 kW Booster 18 kW Booster No Booster CHEMICAL SANITIZING Water Temperatures (°F): Pre-Wash Temperature (recommended) 110-140...
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Page 17: Electrical Requirements
ELECTRICAL REQUIREMENTS SPECIFICATIONS All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes. - Page 18 ELECTRICAL REQUIREMENTS SPECIFICATIONS 44" Wash Drive Wash Total Volts Phase Motor Motor Heater Load Amps Amps Amps 10.0 72.1 83.9 10.0 59.9 71.7 41.6 51.3 34.6 44.1 17.3 22.1 44" Steam Wash Drive Total Volts Phase Motor Motor Load Amps Amps 10.0 11.8...
- Page 19 ELECTRICAL REQUIREMENTS SPECIFICATIONS 66" Pre-Wash Wash Drive Wash Total Volts Phase Motor Motor Motor Heater Load Amps Amps Amps Amps 94.1 10.2 10.0 72.1 10.0 59.9 81.1 41.7 58.3 34.6 50.5 17.3 25.3 66" Steam Pre-Wash Wash Drive Total Volts Phase Motor Motor...
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Page 20: Installation Instructions
INSTRUCTIONS INSTALLATION VISUAL Before installing the unit, check the packaging and the machine for damage. Damaged packaging might be an indication there is possible damage to the product. If there is INSPECTION any type of damage to both the packaging and the unit, DO NOT THROW AWAY THE PACKAGING. - Page 21 INSTRUCTIONS INSTALLATION CONNECTING The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1-1/2” NPT AND MUST NOT BE REDUCED. There must also be an air gap THE DRAIN LINE between the machine drain line and the floor sink or drain.
- Page 22 INSTRUCTIONS INSTALLATION DISHMACHINE The dishmachine should be located with an adequate exhaust hood or ventilation system with provisions for venting. This is essential to permit efficient removal of the condensation VENTILATION exhaust. Ensure the exhaust system is acceptable in accordance with applicable codes and standards.
- Page 23 INSTRUCTIONS INSTALLATION Adjustable Feet Drain Connection Bulkhead Opening for Conductivity Probe Main Electrical Opening (provided on both sides of unit) Incoming Water Booster Heater Electrical Opening (provided on both sides of unit) Detergent Connection Point Drain Connection 07610-004-33-05-B...
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Page 24: External Device Wiring
EXTERNAL DEVICE WIRING INSTALLATION Wiring Diagram Exhaust Fan Contactor CAUTION (customer provides) Do NOT connect primary load directly L2/N to Terminal Board! Dish Machine Customer Connections Fuse Block TIMER Terminal Board WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING EXHAUST FAN CONSTANT VOLTAGE RINSE AID DISPENSER DETERGENT... -
Page 25: Curtain Installation Instructions
CURTAIN INSTALLATION INSTRUCTIONS INSTALLATION The unit has decals marking the curtain locations inside the machine, starting at the load end and ending at the unload end. The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided. -
Page 26: Drain Quench Kit Instructions
DRAIN QUENCH KIT INSTRUCTIONS INSTALLATION WARNING • This kit should only be installed by qualified service personnel to reduce the risk of electric shock, serious injury, or fire. A plumbing permit and the services of a licensed plumber and electrician might be required in some areas. •... - Page 27 DRAIN QUENCH KIT INSTRUCTIONS INSTALLATION 3. Connect user-supplied 115V cord (from facility power) into solenoid box as shown below: DRAIN QUENCH SYSTEM CAUTION Power cannot be taken from the machine! 4. Connect cold water to inlet side of solenoid valve. 5.
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Page 28: Operating Instructions
OPERATING INSTRUCTIONS OPERATION Before operating the unit, verify the following: PREPARATION • The strainers are installed. • The drain valve is closed. • The actuator switches move with relative freedom and do not bind. • The curtains are installed correctly. POWER UP To place the unit in standby, press the START button on the display. - Page 29 OPERATING INSTRUCTIONS OPERATION The first rack of ware that is placed in the unit will typically reduce the temperature of FIRST RACK the wash tank, and the first rack might need to run through the unit again. This process might be necessary any time the unit has not been operated for an extended period of time, although this is dependent on the type of ware being used, its temperature, and the ambient temperature of the kitchen area.
- Page 30 OPERATING INSTRUCTIONS OPERATION SHUTDOWN To shut the unit down, press the START button on the front of the machine. To drain the machine, move the drain valve to the drain position. If the machine is equipped with a steam booster, shut it down in accordance with its manufacturer’s instructions. Clean the unit at least once every 24 hours or at the end of the day.
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Page 31: Display Instructions
DISPLAY INSTRUCTIONS OPERATION Press the I Key for ECONO RINSE. RINSE MODES Press the II Key for TURBO RINSE. While the unit is powered off, press and hold the Power Key. The total cycle count CHECKING will display for several seconds, followed by a normal .ON state. CYCLE COUNT 1. -
Page 32: Delime Instructions
DELIME INSTRUCTIONS OPERATION To proceed with the delime operation, fill the dishmachine with the correct amount of delime DELIME solution as recommended by the chemical supplier. The tank capacities of the machine can INSTRUCTIONS be found in the Specifications section of this manual. After the chemicals are added, perform the following steps: 1. -
Page 33: Maintenance
PREVENTATIVE MAINTENANCE TROUBLESHOOTING Jackson highly recommends that any maintenance and repairs not specifically discussed PREVENTATIVE in this manual be performed only by QUALIFIED SERVICE PERSONNEL. Performing MAINTENANCE maintenance on your dishmachine may void your warranty, lead to larger problems, or even cause harm to the operator. -
Page 34: Common Problems
COMMON PROBLEMS TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE... - Page 35 COMMON PROBLEMS TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...
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Page 36: Display Programming
DISPLAY PROGRAMMING TROUBLESHOOTING PROGRAM To access Program Selection Mode, the unit should be on and preferably not in operation (accessing this mode during operation will interrupt the process). SELECTION MODE The programming Keys (Up-arrow, Down-arrow, and Select) are hidden on the display and are shown below outlined with red dots. - Page 37 DISPLAY PROGRAMMING TROUBLESHOOTING SETUP MODE To access Setup Mode, the unit should be on and preferably not in operation (ac- cessing this mode during operation will interrupt the process). 1. Press and hold the Up-arrow and Down-arrow Keys until “Setup” starts flashing (2 - 3 seconds).
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Page 38: Fault Codes
FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Incoming power not properly connected. 1. Check connections to heater. "F4 Service needed," "Check incoming 2. Verify that L3 is present and connected properly. 2. L3 is missing (3-phase units only). power"... - Page 39 FAULT CODES TROUBLESHOOTING TABLE 1: RESISTANCE-TO-TEMPERATURE VALUES R (kΩ) °F 11.58 69.8 10.37 75.2 9.30 80.6 7.78 89.6 140.0 3.05 2.54 150.8 2.18 159.8 1.58 179.6 1.45 185.0 190.4 1.33 199.4 1.16 0.96 212.0 07610-004-33-05-B...
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Page 40: Parts
CONTROL BOX COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER 05940-011-48-27 Terminal Block, 3-pole Fuse Holder 05920-011-72-89 05940-002-78-97 Terminal Board PCB, Electronic Control 05945-004-47-81 Relay, KUP14AT5-120 P&B 3PO TP MO 05945-111-72-51 05945-004-22-78 Timer, Universal Digital Multi-timer 05945-111-68-40 Overload 05945-111-68-38 Contactor, Wash Motor 05945-111-68-39 Overload Transformer, 208 V... -
Page 41: Miscellaneous Electrical Components
MISCELLANEOUS ELECTRICAL COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Nut, Thumb, 6-32 Nylon 05310-002-83-12 Board, Populated Circuit 05945-004-36-33 05999-004-19-75 Spacer, Display Board Panel with Display Membrane 05700-004-40-08 Thermistor Probe 06685-004-34-58 Probe Fitting, Brass Temperature RTD 05310-924-02-05 06680-002-16-80 Actuator Switch Float Switch Float Switch Cover 05930-111-68-44 06680-121-70-71... -
Page 42: Wash Heater & Heater Shroud Assemblies
WASH HEATER & HEATER SHROUD ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER 05700-003-74-21 Heater Shroud Weldment Lower 05700-003-74-24 Heater Shroud Weldment Upper Gasket, Suction Casting 05330-003-75-89 Gasket, Pump Suction 05330-003-75-87 Gasket, Heater 05330-200-02-70 05700-003-74-72 Heater Box Rails Wash Pump Suction Weldment 05700-003-77-63 05311-174-01-00 Washer, S/S... -
Page 43: Pump Suction Assembly
PUMP SUCTION ASSEMBLY PARTS Pump Suction Assembly 05700-003-83-98 66 Pre-wash ® RackStar Pump Suction Assembly 05700-004-34-24 ITEM DESCRIPTION PART NUMBER Gasket, Suction Casting 05330-003-75-89 Gasket, Pump Suction 05330-003-75-87 Pre-Wash Pump Suction Weldment 05700-003-82-27 Strainer, Pre-Wash Pump 05700-003-81-28 07610-004-33-05-B... -
Page 44: Wash Heaters
WASH HEATERS PARTS VOLTAGE PHASE PART NUMBER CONTACTOR 04540-121-68-45 05945-111-68-37 04540-121-68-46 05945-111-68-37 04540-121-68-45 05945-002-24-70 04540-121-68-46 05945-002-24-70 04540-121-68-47 05945-002-24-70 04540-121-79-30 05945-111-68-37 04540-121-79-31 05945-111-68-37 04540-121-79-30 05945-002-24-70 04540-121-79-31 05945-002-24-70 04540-121-79-32 05945-002-24-70 SERVICE NOTES: When replacing wash heaters, it is highly recommended to change the gasket as well. Once installed, gaskets become compressed and are subject to extreme temperature changes. -
Page 45: Plumbing Assemblies
PLUMBING ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER 04730-206-08-00 Elbow, 90-Degree 1/2 Street Brass Vacuum Breaker 04820-003-06-13 04730-207-15-00 Nipple, 1/2 Close Brass Solenoid Valve, 1/2 04810-003-71-55 04730-211-27-00 Tee, 1/2 Brass 04730-217-01-10 Y-strainer Elbow, 1/2 NPT 04730-011-42-96 04730-011-59-53 Adapter, 1/2 Fitting X Male Tee, 1/2 X 1/2 X 1/4 Female 04730-411-25-01 05700-003-76-84... - Page 46 PLUMBING ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Plug, 1/8 Brass 04730-209-07-37 04730-206-08-00 Elbow, 90-Degree 1/2 Street Brass Vacuum Breaker, 1/2" 04820-003-06-13 05700-004-32-61 Injector, Turbo Rinse Elbow, 1/2 NPT Brass 04730-011-42-96 04730-207-19-00 Nipple, 1/2 Brass 2 Long 04730-011-59-53 Adapter, 1/2 Fitting X Male 04730-406-31-01 Elbow, 1/2 04730-412-05-01...
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Page 47: Pre-Wash Tank Fill Assembly
PRE-WASH TANK FILL ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER 04730-217-01-10 Y-strainer 04730-207-15-00 Nipple, 1/2" Close, Brass Valve, 1/2" 04810-003-71-55 04730-207-19-00 Nipple, 1/2" Brass 2 Long Vacuum Breaker, 1/2" 04820-003-06-13 04730-206-08-00 Elbow, 90-degree 1/2" Street Brass Wash Fill Injector 05700-003-77-56 Gasket, Rinse Manifold 05330-003-75-91 Tube, Tank Fill 05700-003-76-81... -
Page 48: Wash Manifold & Arm Assembly
WASH MANIFOLD & ARM ASSEMBLY PARTS Mechanical Pump Seal 05330-002-34-22 07610-004-33-05-B... - Page 49 WASH MANIFOLD & ARM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Pump & Motor Assembly See Table Below Gasket, Pump Suction 05330-003-75-87 Gasket, Pump Discharge 05330-003-75-88 04730-003-15-40 Hose Clamp, Range 2-9/16" to 3-1/2" Hose, Wash Pump Discharge 05700-003-77-62 05700-004-27-39 (L-R Machines) Lower Manifold 05700-004-30-27 (R-L Machines) Lower Manifold Casting, Wash Manifold...
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Page 50: Pre-Wash Manifold & Arm Assembly
PRE-WASH MANIFOLD & ARM ASSEMBLY PARTS Mechanical Pump Seal 05330-002-34-22 07610-004-33-05-B... - Page 51 PRE-WASH MANIFOLD & ARM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Gasket, Pump Suction 05330-003-75-87 04730-003-15-40 Hose Clamp Hose, Wash Pump Discharge 05700-003-77-62 Manifold, Pre-wash System 05700-004-31-60 O-Ring, Silicone, .103 Dia., 2-1/2" x 2-11/16" OD 05330-003-73-71 Tube, Manifold Riser 05700-003-81-53 Casting, Pre-wash Manifold 09515-003-77-22 O-Ring, Silicone, .139 Dia., 2-1/4"...
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Page 52: Rinse Assembly
RINSE ASSEMBLY PARTS 07610-004-33-05-B... - Page 53 RINSE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Rinse Injector 09515-003-73-35 04730-206-08-00 Elbow, 90-degree 1/2 Street Brass Vacuum Breaker 04820-003-06-13 04730-207-15-00 Nipple, 1/2 Close Brass 04730-211-27-00 Tee, 1/2 Brass 04730-207-19-00 Nipple, 1/2 Brass 2 Long Valve, 1/2" 04810-003-71-55 04730-401-03-01 Adapter, Male 04730-406-01-01 Elbow, 607 1/2 IN CTOC 04730-412-05-01...
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Page 54: Pawl Bar Assembly
PAWL BAR ASSEMBLY PARTS 9 10 ITEM DESCRIPTION PART NUMBER Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00 Washer, 1/4-20 I.D. 05311-174-01-00 Washer-Flat, .406 I.D. x .750 O.D. 05311-004-29-35 05700-004-15-70 Rack Catch, Left 05700-004-15-71 Rack Catch, Right Bolt-Shoulder, 3/8 DIA. x 1/4", 1/4-20 05306-004-29-34 Rivet, Flat Head 05320-107-21-00... -
Page 55: Rack Paddle Assembly
RACK PADDLE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Paddle Switch 05700-004-26-89 Nut, Lock 1/4-20 Hex w/Nylon Insert 05310-374-01-00 Washer, 1/4-20 I.D. 05311-174-01-00 End-cap, Magnet Tube 05700-002-21-36 Magnet 05930-003-31-63 End-cap, Paddle Switch 05700-011-60-92 Bolt, Hex Head, 1/4-20 x 3-1/4" 05306-004-29-03 07610-004-33-05-B... -
Page 56: Drive Assembly
DRIVE ASSEMBLY PARTS Drive Assembly 05700-004-29-95 07610-004-33-05-B... - Page 57 DRIVE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER 09515-004-17-06 Drive Casting, Top Gasket, Drive Casting 05330-004-20-31 Screw, 1/4-20 x 1 1/2" Flat 05305-011-44-50 09515-004-17-03 Drive Casting, Bottom 05700-004-29-79 Drive Shaft Gasket, Drain Seat 05700-002-04-42 Screw, 10-32 x 1 3/4" 05306-003-92-52 05700-004-29-46 Drive Shaft Cover Clutch-Drive, 3/4"...
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Page 58: Ventilation Cowl
VENTILATION COWL PARTS ITEM DESCRIPTION PART NUMBER Ventilation Cowl 05700-004-34-01 Ventilation Scoop 05700-004-29-68 Ventilation Duct Adapter 05700-003-75-73 Damper, Ventilation Scoop 05700-003-74-76 Curtain Hook 05700-003-17-98 07610-004-33-05-B... -
Page 59: Ventilation Cowl For Unhooded Side-Loader
VENTILATION COWL FOR UNHOODED SIDE-LOADER PARTS To attach the curtain and rod to the Ventilation Cowl, STEP 1 ensure that the curtain is oriented as depicted and STEP 3 follow the steps below: This illustration 1. Insert the rod into the hole at the rear of the depicts the Ventilation Cowl. -
Page 60: Motor Overloads
MOTOR OVERLOADS PARTS WASH MOTORS: Overloads are specified for 3-phase units only. For GE brand MT03* series overloads, the process for setting is as follows: • Determine the Full Load Amps (FLA) for the wash motor. • Set the overload at the closest setting without going over for the FLA of the motor. The overload already compensates for the FLA and will have a setpoint that is 125% of the FLA. -
Page 61: Side-Loaders
SIDE-LOADERS PARTS DETAIL A This illustration depicts a 23" Right-to-Left Unhooded Side-Loader. Differences in parts for the 23" Left-to-Right and both directions of the 30" Side-Loaders are reflected in the parts list. *NOTE *NOTE *NOTE: Order lengths of Hose or Conduit by measuring the lengths in the field and add an additional 1' to ensure any custom-cut lengths are accounted for. - Page 62 SIDE-LOADERS PARTS This illustration depicts a 23" Right-to-Left Unhooded Side-Loader. Differences in parts for the 23" Left-to-Right and both directions of the 30" Side-Loaders are reflected in the parts list. DETAIL B 07610-004-33-05-B...
- Page 63 SIDE-LOADERS PARTS ITEM DESCRIPTION PART NUMBER 05700-003-84-59 Tub Weldment, 23" Side-Loader L-R 05700-003-84-58 Tub Weldment, 23" Side-Loader R-L 05700-003-88-46 Tub Weldment, 30" Side-Loader L-R Tub Weldment, 30" Side-Loader R-L 05700-003-88-39 Rack Support L-R 05700-003-90-00 Strainer 05700-021-85-10 Pawl Bar Drive Linkage (see side-loader drive linkage page) 05700-003-84-78 Actuator Switch Assembly 05700-003-89-96...
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Page 64: Side-Loader Drive Linkage
SIDE-LOADER DRIVE LINKAGE PARTS Side-Loader Drive Assembly 05700-003-84-78 ITEM DESCRIPTION PART NUMBER Pawl Bar, Side-Loader 05700-021-86-88 Drive Linkage, Side-Loader 05700-001-99-16 Pawl Dog w/Wing 05700-021-86-79 Locknut, 3/8-16 w/Nylon Insert 05310-011-72-55 Bolt, 3/8-16 x 1-3/4" Long Hex Head 05306-011-36-94 Spacer, Pawl Bar Dog 05700-011-71-45 SRackStar®... -
Page 65: Steam Heating Coil Assembly
STEAM-HEATING COIL ASSEMBLY PARTS Steam-Heating Coil Assembly 05700-003-83-83 ITEM DESCRIPTION PART NUMBER Steam Coil Weldment 05700-003-83-70 Steam Coil Spacer Weldment 05700-003-83-33 Plate, Steam Coil Spacer 05700-003-83-32 Sleeve, 1/4" x 5/8" Long 05700-003-83-35 Bolt, 1/4-20 x 1-1/4 Hex Head 05305-274-22-00 Locknut, 1/4-20 Low Profile w/Nylon Insert 05310-374-02-00 Bracket, Steam Coil Adjustment 05700-003-83-79... -
Page 66: Booster Heater Option (Electric)
BOOSTER HEATER OPTION (ELECTRIC) PARTS The hose from the Final Rinse Plumbing connects here. *For Booster Heater service parts not listed here, reference the Hatco Booster Manual. To access the manual: Go to www.jacksonwws.com Go to the Support page Under Category, choose Conveyors Under Products, choose either RackStar 44 or RackStar ®... -
Page 67: Frame Assembly
FRAME ASSEMBLY PARTS RackStar ® ITEM DESCRIPTION PART NUMBER Hood Dress Panel 05700-004-18-39 Right Dress Panel, Right-to-Left Machine 05700-004-31-93 Left Dress Panel, Left-to-Right Machine 05700-004-30-60 See "Miscellaneous Electrical Display Components" page. Front Dress Panel, RackStar 05700-004-30-44 ® 05340-011-71-74 Adjustable Foot Left Dress Panel, Right-to-Left Machine 05700-004-31-92 Right Dress Panel, Left-to-Right Machine... -
Page 68: Door Assemblies
DOOR ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER 04420-002-43-94 Left Door Assembly Right Door Assembly 05306-002-89-27 03120-004-39-92 Bearing, Flanged Sleeve 09330-004-17-41 Door Seal Door Switch 05930-002-36-80 07610-004-33-05-B... -
Page 69: Miscellaneous Parts
MISCELLANEOUS PARTS PARTS Front Rack Rail Rear Rack Rail Entire Assembly Entire Assembly 05700-004-26-88 05700-004-26-86 Rail Only (shown) Rail Only (shown) 05700-004-26-87 05700-004-22-95 Curtain Bracket, End Curtain Bracket, Middle 05700-004-21-24 05700-004-32-75 Pre-wash Scrap Basket Strainer, Wash Tank 05700-004-37-61 05700-004-29-02 07610-004-33-05-B... -
Page 70: Schematics
BOOSTER HEATER, 3-PHASE SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: 208V, 60Hz, 3-Phase, 12 kW, 40° Rise • 230V, 60Hz, 3-Phase, 12 kW, 40° Rise • 460V, 60Hz, 3-Phase, 12 kW, 40° Rise • 208V, 60Hz, 3-Phase, 18 kW, 70° Rise •... -
Page 71: Booster Heater, 1-Phase, 12Kw
BOOSTER HEATER, 1-PHASE, 12kW SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: 208V, 60Hz, 1-Phase, 12 kW, 40° Rise • 230V, 60Hz, 1-Phase, 12 kW, 40° Rise • 07610-004-33-05-B... -
Page 72: Booster Heater, 1-Phase, 18Kw
BOOSTER HEATER, 1-PHASE, 18kW SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: 208V, 60Hz, 1-Phase, 18 kW, 70° Rise • 230V, 60Hz, 1-Phase, 18 kW, 70° Rise • 07610-004-33-05-B... -
Page 73: Steam Booster Heater
STEAM BOOSTER HEATER SCHEMATICS 07610-004-33-05-B... -
Page 74: Rackstar 208/230 V, 50/60 Hz, 1-Phase
RACKSTAR 208/230 V, 50/60 HZ, 1-PHASE SCHEMATICS Connection Diagram for IO Module PN 05945-004-36-34 Connection Diagram for IO Module PN 05945-004-36-34 T3 (Booster) RED/BLU T3 (Booster) RED/BLU T4 (spare) T4 (spare) T2 (Rinse Injector) GRY/BLU Input Assignments T2 (Rinse Injector) GRY/BLU Input Assignments Programming Wash... -
Page 75: Rackstar 208/230 V, 50/60 Hz, 3-Phase
RACKSTAR 208/230 V, 50/60 HZ, 3-PHASE SCHEMATICS Connection Diagram for IO Module PN 05945-004-36-34 T3 (Booster) RED/BLU T4 (spare) Input Assignments T2 (Rinse Injector) GRY/BLU Programming Wash header Cycle T1 (Wash) RED/WHT Float Rinse Chemicals +24 VDC Analog input Pressure sensor Temperature AC signals L1 L2/N... -
Page 76: Rackstar 380/480 V, 50/60 Hz, 3-Phase
RACKSTAR 380/480 V, 50/60 HZ, 3-PHASE SCHEMATICS Connection Diagram for IO Module PN 05945-004-36-34 T3 (Booster) RED/BLU T4 (spare) T2 (Rinse Injector) GRY/BLU Input Assignments Programming Wash header Cycle T1 (Wash) RED/WHT Float Rinse Chemicals +24 VDC Analog input Pressure sensor Temperature AC signals DC RTN... -
Page 77: Rackstar Side-Loader
RACKSTAR SIDE-LOADER SCHEMATICS 07610-004-33-05-B... -
Page 78: Addendum
DISPLAY TEMPLATE ADDENDUM This page can be copied and the display templates cut-out. Lay the cut-out over the display and use the Up-arrow, Down- arrow, and Select Buttons to locate the hidden programming buttons. 07610-004-33-05-B... - Page 80 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com ® RackStar Manual • Rev B • 07610-004-33-05 • Issued: 9-21-2016 • Revised: 10-25-16...