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O P E R A T O R ' S M A N U A L
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Summary of Contents for Arctic Cat ZR 200 2020

  • Page 1 2 0 2 0 O P E R A T O R ’ S M A N U A L p / n : 2 2 6 2 - 5 6 9 Z R 2 0 0...
  • Page 2 The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your authorized dealer for a free replacement. Contact Arctic Cat Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.
  • Page 3: Table Of Contents

    Table of Contents Foreword ..................2 Declaration of Conformity ............3 Snowmobile Safety Rules............4 Specifications ................5 Hangtags ................... 6-7 Warning Labels & Information............ 8 Getting Ready to Safely Operate the ZR 200 ......9 Operating the ZR 200 ..............10 General Information .............
  • Page 4: Foreword

    Drive with caution, observe all state and local laws, and respect the rights of others. International Snowmobile Manufacturers Association (ISMA) members like Arctic Cat do their part to improve trails, sponsor events, and gener- ally support the sport of snowmobiling. As a member of the National Snowmobile Foundation, Arctic Cat promotes snowmobiling through education, charity, and research programs.
  • Page 5: Declaration Of Conformity

    2006/42/EEC Vibration: ISO 5349, ISO 8041 Vibration Standards Manufacturer (if not issuing agent): Arctic Cat Inc. 601 Brooks Ave. S. Thief River Falls, MN 56701 USA I, the undersigned, hereby declare that the equipment specified above conforms to the directive(s) and standard(s) as specified.
  • Page 6: Snowmobile Safety Rules

    Snowmobile Safety Rules...
  • Page 7: Specifications

    Specifications ENGINE AND DRIVE Type Forced Air Cooled/4-Cycle Bore x Stroke 70 x 50 mm (2.76 x 1.97 in.) Valve Arrangement Overhead Displacement 192 cc (11.7 cu in.) Lighting Coil Output 96W @ 3000 RPM Lubrication Forced Splash Cooling System Forced Air Drive Clutch Arctic 5.25 in.
  • Page 8: Hangtags

    Hangtags This vehicle comes with hangtags containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. B-24 Carburetor B-25 Carburetor...
  • Page 9 Hangtags...
  • Page 10: Warning Labels & Information

    Warning Labels & Information This vehicle comes with labels containing important safety information. Anyone who rides the snowmobile should read and understand this information before riding. The labels should be considered as permanent parts of the snowmobile. If a label comes off or becomes hard to read, contact your authorized dealer for a replacement.
  • Page 11: Getting Ready To Safely Operate The Zr 200

    Getting Ready to Safely Operate the ZR 200  B. Make sure the throttle lever works NOTE: This section and Operating properly (moves freely) and that it the ZR 200 section must be read and snaps back to the idle position explained to the operator by the quickly when it is released.
  • Page 12: Operating The Zr 200

    Operating the ZR 200 You must be a responsible, careful, and C. Never drive the snowmobile faster considerate snowmobile operator at all than a safe speed. Do not drive too times. Your safety is our concern and close to roads, buildings, trees, other must always be yours.
  • Page 13: Snowmobile Identification

    These numbers are required by the dealer Recommended Oil to complete warranty claims properly. No  warranty will be allowed by Arctic Cat if NOTE: This snowmobile comes from the factory with SAE 0W-40 either the ESN or VIN is removed or Synthetic oil installed.
  • Page 14: Engine Break-In

    Engine Break-In Jump-Starting The engine requires a short break-in period  NOTE: Arctic Cat does not recom- (approximately 10 operating hours) before mend jump-starting a snowmobile being subjected to heavy load conditions or with a dead battery but rather to full-throttle operation.
  • Page 15  NOTE: Some jumper cables may be CAUTION the same color but the clamps or ends will be color-coded red and Always make sure the electrical sys- black. tems are of the same voltage and 6. Attach one clamp of the negative ground polarity prior to connecting jumper cable (black) to the negative (-) jumper cables.
  • Page 16: Operating Instructions

    Operating Instructions Starting and Stopping 5. Using the recoil starter to manually start the snowmobile, pull the recoil Engine starter handle slowly until resistance B-25 Carburetor is felt; then give a short, quick pull. The engine should start; however, if ! WARNING the engine does not start, repeat this step while applying 1/8 throttle until...
  • Page 17 Starting and Stopping 6. Using the electric start feature, rotate Engine the key to the START position; then when the engine starts, release the key. B-24 Carburetor CAUTION ! WARNING Do not continuously run the starter Never allow anyone to stand in front of for more than 5 seconds at a time.
  • Page 18: Periodic Maintenance/Tune-Up Chart

    Periodic Maintenance/Tune-Up Chart 1st 10 Every 20 Every 50 Every 100 Every 300 Daily Hours Hours Hours Hours Hours (2 Weeks) (1 Month) (3 Months) (6 Months) (12 Months) Valve Clearance Engine Compression Spark Plug Fuel Supply Hose Replace every 3 years Carburetor Float Chamber...
  • Page 19: Maintenance

    Maintenance Engine Oil 4. If step 1-3 was followed and the oil level is not within the operating  NOTE: After the engine break-in range, add the recommended engine period, the engine oil should be oil through the oil stick tube. Install changed every 100 operating hours the oil level stick and close and latch (6 months) and before prolonged...
  • Page 20 If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. ZR-306 This service is at the discretion and ! WARNING expense of the snowmobile owner.
  • Page 21: Carburetor

    Since carburetor adjustments criti- charger connected. After 10-15 min- cally affect engine performance and utes, disconnect the booster battery emissions, Arctic Cat recommends that leaving the charger connected and any changes in internal carburetor cali- the charger should continue to bration be made by an authorized Arctic charge.
  • Page 22 Since carburetor adjustments criti- mines the proper idle speed. Rotate the cally affect engine performance and screw clockwise to increase engine idle emissions, Arctic Cat recommends that speed and counterclockwise to decrease any changes in internal carburetor cali- engine idle speed.
  • Page 23: Checking/Adjusting Throttle Lever (Tension)

    If the Arctic Cat recommends that the in-line switch is not compressed the engine fuel filter be checked once a month. The will shut down when the throttle filter is located in the fuel hose between the lever is released.
  • Page 24: Spark Plug

    To help pre- ! WARNING vent cold weather fouling, make sure to thoroughly warm up the engine before Use only Arctic Cat approved DOT 4 operating. brake fluid. Never substitute or mix different types or grades of brake To maintain a hot, strong spark, keep the fluid.
  • Page 25: Track Tension

    The lever should not meet the track drive sprockets. Arctic Cat recom- handlebar. mends that the track tension be checked once a month and adjusted accordingly.
  • Page 26: Track Alignment

    Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recom- mends that the track alignment be checked once a week or whenever the track tension is adjusted.
  • Page 27: Adjusting Rear Spring Tension

    Arctic Cat recommends that the ski alignment be checked once a week. ! WARNING Checking...
  • Page 28: Steering Alignment

    Steering Alignment Visually examine the steering alignment by placing the handlebar in the straight- ahead position and checking to be sure the skis are pointing straight ahead. If the skis are not pointing straight ahead, adjust using the following procedure: ...
  • Page 29: Recoil Starter Air Vents

    To maintain positive steering characteris- tics, Arctic Cat recommends that the ski wear bars be checked once a week and replaced if worn to 1/2 of original diame- ter. Ski wear bars are available from an authorized Arctic Cat Snowmobile dealer.
  • Page 30 3. Using the measurement obtained in step 2, make a horizontal mark on the aiming surface. 4. Make a vertical mark which inter- sects the horizontal mark on the aim- ing surface directly in front of the headlight. 5. Engage the brake lever lock and start the engine.
  • Page 31: Preparation For Storage

    Arctic Cat recommends the following procedure and ski wear bars; adjust or replace as nec- to prepare the snowmobile. essary.
  • Page 32: Limited Warranty

    Snowmobile. Arctic Cat does not assume any liability for incidental or consequential damages. Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), any parts that are found to be warrantable in material or workmanship. This repair work MUST be done by an authorized Arctic Cat Snowmobile dealer.
  • Page 33: Warranty Procedure/Owner Responsibility

    You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed.
  • Page 34: Epa Emission Control Statement/Warranty Coverage - Snowmobile (U.s. Only)

    Coverage — Snowmobile (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
  • Page 35: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party.
  • Page 36 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. PO BOX 810 THIEF RIVER FALLS MN 56701...
  • Page 37: Reference Information

    Phone: _________________________________________________ Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile.
  • Page 38 NOTES...
  • Page 39 ©2019 Textron Specialized Vehicles, a division of Textron, Inc. ®™Trademarks of Arctic Cat Inc.

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