Allen-Bradley PowerFlex 40P Quick Start Manual

Allen-Bradley PowerFlex 40P Quick Start Manual

Frequency
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PowerFlex
Frequency AC Drive
FRN 1.xx - 3.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40P Adjustable Frequency AC
Drive. The information provided Does Not replace the User Manual
and is intended for qualified drive service personnel only.
For detailed PowerFlex 40P information including EMC instructions,
application considerations and related precautions, refer to the
PowerFlex 40P User Manual, Publication 22D-UM001... at
www.rockwellautomation.com/literature.

General Precautions

ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
ATTENTION: Risk of injury or equipment damage exists. Drive does
not contain user-serviceable components. Do not disassemble drive
chassis.
www.aotewell.com
®
40P Adjustable
sales@aotewell.com
Industry Automation
Quick Start
+86-755-8660-6182

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Summary of Contents for Allen-Bradley PowerFlex 40P

  • Page 1 FRN 1.xx - 3.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40P Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2 Use Mounting Option A 40°C (104°F) -10°C (14°F) IP 30/NEMA 1/UL Type 1 Use Mounting Option B 50°C (122°F) IP 20/Open Type Use Mounting Option B Rating requires installation of the PowerFlex 40P IP 30/NEMA 1/UL Type 1 option kit. HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 3 Aotewell Ltd www.aotewell.com Industry Automation English-3 Typical Grounding FAULT R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 SHLD Disconnecting MOVs To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage.
  • Page 4 Aotewell Ltd www.aotewell.com Industry Automation English-4 CE Conformity Refer to the PowerFlex 40P User Manual for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives. Specifications, Fuses and Circuit Breakers Drive Ratings Output Ratings...
  • Page 5 Aotewell Ltd www.aotewell.com Industry Automation English-5 Category Specification Agency Listed to UL508C and CAN/CSA-22.2 Certification ® Certified to AS/NZS, 1997 Group 1, Class A Marked for all applicable European Directives EMC Directive (89/336) EN 61800-3, EN 50081-1, EN 50082-2 Low Voltage Directive (73/23/EEC) EN 50178, EN 60204 Certified to ISO 13849-1;...
  • Page 6 Aotewell Ltd www.aotewell.com Industry Automation English-6 Category Specification Electrical Voltage Tolerance: 200-240V ±10% 380-480V ±10% 460-600V ±10% Frequency Tolerance: 48-63 Hz Input Phases: Three-phase input provides full rating. Single-phase operation provides 35% rated current. Displacement Power Factor: 0.98 across entire speed range Maximum Short Circuit Rating: 100,000 Amps Symmetrical Actual Short Circuit Rating:...
  • Page 7 Aotewell Ltd www.aotewell.com Industry Automation English-7 Category Specification Control Outputs Relay: Quantity: (1) Programmable Form C Specification Resistive Rating: 3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC Inductive Rating: 0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC Opto: Quantity: (2) Programmable...
  • Page 8 The stinger leg should be connected to the center Phase B on the reactor. Refer to the PowerFlex 40P User Manual for specific line reactor part numbers. Refer to Appendix B of the PowerFlex 40P User Manual for accessory ordering information.
  • Page 9 0.2 mm (24 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Refer to the PowerFlex 40P User Manual for recommendations on maximum power and control cable length. HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 10 Aotewell Ltd www.aotewell.com Industry Automation English-10 Control Terminal Block Control Wiring Block Diagram Typical Typical Enable Jumper (1)(6) SRC Wiring SNK Wiring Stop Start/Run FWD Direction/Run REV Digital Common Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Opto Common +24V +24V DC...
  • Page 11 Aotewell Ltd www.aotewell.com Industry Automation English-11 Control Wiring Block Diagram Notes Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].
  • Page 12 Aotewell Ltd www.aotewell.com Industry Automation English-12 Control I/O Terminal Designations No. Signal Default Description Param. Relay N.O. Fault Normally open contact for output relay. A055 Relay Common – Common for output relay. Relay N.C. Fault Normally closed contact for output relay. A055 Analog Output Select 0-10V...
  • Page 13 Aotewell Ltd www.aotewell.com Industry Automation English-13 Encoder Interface The PowerFlex 40P Encoder Interface can source 5 or12 volt power and accept 5, 12 or 24 volt single ended or differential inputs. +V Cm B- B A- A Terminal Description No. Signal...
  • Page 14 Important: To disable reverse operation, see A095 [Reverse Disable]. If a fault appears on power up, refer to page 19 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40P User Manual. HongKong|UK|China sales@aotewell.com...
  • Page 15 Aotewell Ltd www.aotewell.com Industry Automation English-15 Display/Fault Reset Menu Description Basic Display Group (View Only) Commonly viewed drive operating conditions. Advanced Display Group (View Only) Consists of advanced drive operating FAULT conditions. Fault Designator Consists of list of codes for specific fault conditions.
  • Page 16 Aotewell Ltd www.aotewell.com Industry Automation English-16 Contrl In Status b013 Analog In 4-20mA b021 Basic Display Group Output Voltage b004 DC Bus Voltage b005 Dig In Status b014 Output Power b022 Drive Status b006 Comm Status b015 Output Powr Fctr b023 Drive Temp b024...
  • Page 17 [Torque Current] 0.01 Amps Smart Start-Up with Program Group Parameters The PowerFlex 40P is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters. = Stop drive before changing this parameter.
  • Page 18 Aotewell Ltd www.aotewell.com Industry Automation English-18 = Stop drive before changing this parameter. Parameter Min/Max Display/Options Default P036 [Start Source] 1 = “3-Wire” 2 = “2-Wire” Sets the control scheme used to start the drive. 3 = “2-W Lvl Sens” 4 = “2-W Hi Speed”...
  • Page 19 For additional information refer to Appendix F of the PowerFlex 40P User Manual. Program Group Parameters Refer to the PowerFlex 40P User Manual supplied with the drive for complete listing of parameters. Advanced Display Group Parameters...
  • Page 20 Aotewell Ltd www.aotewell.com Industry Automation English-20 Fault Description Motor Stalled Increase [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A089 [Current Limit]. Motor Overload An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current].
  • Page 21 Aotewell Ltd www.aotewell.com Industry Automation English-21 Drive Dimensions PowerFlex 40P Frames – Ratings are in kW and (HP) Frame 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase 0.4 (0.5) 2.2 (3.0) 0.4 (0.5) 2.2 (3.0) 0.75 (1.0) 4.0 (5.0)
  • Page 22 Aotewell Ltd www.aotewell.com Industry Automation English-22 Notes: U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication 22D-QS001D-EN-P – June 2013 Supersedes October 2008 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. HongKong|UK|China sales@aotewell.com...

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