Miller Coolmate 3.5 Owner's Manual
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OWNER'S MANUAL
Coolmate™ 3.5
1.

Specifications

2.
Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER! − Indique une situation dangereuse qui si on
l'évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui si on l'évite pas peut
donner la mort ou des blessures graves. Les dangers possi-
bles sont montrés par les symboles joints ou sont expliqués
dans le texte.
NOTICE Indicates statements not related to personal injury.
Indique des déclarations pas en relation avec des blessu-
res personnelles.
Indicates special instructions.
Indique des instructions spécifiques.
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Prendre garde aux chocs électriques dus au câblage.
Avant d'installer cet ensemble, couper l'alimentation.
Réinstaller tous les panneaux et couvercles.
3.

Serial Number And Rating Label Location

The serial number and rating information for this product is located on the front panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on cover of this manual.
Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns
Use With Guns/Torches Rated Up To 600 Amperes
IP Rating: 23 − Not Intended For Use In Heavy Rain, Or Near Splashing Water
3-1/2 gal (13.2 L) Coolant Tank Capacity;
Maximum Cooling Capacity: 4,140 W (14,000 BTU/hr) @ 5.0 qt/min (4.7 L/min)
IEC Cooling Capacity: 1,660 W (5,660 BTU/hr) @ 1.1 qt/min (1 L/min)
IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40° C Above Ambient
Temperature At A 1l/ Min Flow Rate.
Dimensions: 26 in (660 mm) Long, 15-3/4 in (400 mm) Wide, 11-3/4 in (298 mm) High
804 839-A
Weight: 60 lb (27 kg)
115 Volt Models Use 5.9 Amperes, 60 Hertz, 4.7 Amperes 50 Hz, Single-Phase Input Power
OM-231 313G
2008−11
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec des protections laté-
rales.
Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read owner's manual(s).
L'installation, l'exploitation et l'entretien de cet appareil
doivent être confiés uniquement à des personnes quali-
fiées et convenablement formées. S'adresser à un distri-
buteur si l'on ne comprend pas les directives. Pour les
renseignements ayant trait à la SECURITE lors du sou-
dage et aux champs électromagnétiques, consulter les
manuels traitant les dévidoirs et les sources de courant
pour le soudage.
Beware of moving parts. Keep guards and panels in
place, covers closed, and hands away from moving parts.
Attention aux pièces mobiles. Maintenir les dispositifs de
sécurité et les panneaux en place, les couvercles fermés
et garder les mains éloignées des pièces mobiles.
Recycle or dispose of used coolant in an environmentally
safe way.
Recycler ou éliminer tout liquide de refroidissement usé
conformément aux méthodes prescrites pour assurer la
protection de l'environnement.

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Summary of Contents for Miller Coolmate 3.5

  • Page 1: Specifications

    OWNER’S MANUAL OM-231 313G 2008−11 Coolmate™ 3.5 Specifications Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns Use With Guns/Torches Rated Up To 600 Amperes IP Rating: 23 − Not Intended For Use In Heavy Rain, Or Near Splashing Water 3-1/2 gal (13.2 L) Coolant Tank Capacity;...
  • Page 2: Declaration Of Conformity

    DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
  • Page 3: Warning Labels

    Warning Labels OM-231 313 Page 1...
  • Page 4 Warning Labels Continued S-180 663 Warning! Watch Out! There are Moving parts, such as fans, can cut source, wire feeder, or other major fingers and hands and cause injury. equipment for welding safety possible hazards as shown by the Keep away from moving parts. information.
  • Page 5: Symbols And Definitions

    Symbols And Definitions Water (Coolant) Hertz Input Power Power On Indicator Output Single-Phase Water (Coolant) In- Alternating Line Connection Primary Voltage Current Rated Maximum Degree Of Rated maximum Power liters per 1max Supply Current Protection power minute WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste.
  • Page 6 GTAW Connections Tools Needed: 5/8 in 804 846-A Coolant In Hose or circuit breakers is recommended. Rec- Do not move or operate unit where ommended fuse or circuit breaker size is it could tip. Fittings have 5/8-18 left-hand threads. 15 amperes. Connect hoses with proper fittings as To prevent overheating, make sure cooling shown.
  • Page 7 10. GMAW Connections Tools Needed: 5/8 in 804 845-A Fittings have 5/8-18 left-hand threads. ommended fuse or circuit breaker size is Do not move or operate unit where Connect hoses with proper fittings as 15 amperes. it could tip. shown. To prevent overheating, make sure cooling Operation: unit is positioned so airflow is not restricted.
  • Page 8: Routine Maintenance

    11. Routine Maintenance Disconnect power before maintaining. Δ = Repair n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent Every ~ Blow out heat exchanger fins. Months ~Coolant Strainer, nCheck coolant level.
  • Page 9: Troubleshooting

    13. Troubleshooting Trouble Remedy Coolant system does not work. Be sure input power cord is plugged in to energized receptacle. Check line fuses or circuit breaker, and replace or reset if necessary. Motor overheated. Unit starts running when motor has cooled. Have Factory Authorized Service Agent check Power switch S1 and motor (Mot).
  • Page 10: Parts List

    15. Parts List 804 838-C Figure 14-1. Complete Assembly Item Dia. Part Mkgs. Description Quantity Figure 14-1. Main Assembly ... . . 230 156 Cover, top ............
  • Page 11 Item Dia. Part Mkgs. Description Quantity Figure 14-1. Main Assembly (continued) ... . . 213 072 Fan, Muffin ............
  • Page 12: Owner's Record

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © PRINTED IN USA 2008 Miller Electric Mfg. Co. 2008−01...

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