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Miller Coolmate 3.5 Owner's Manual
Miller Coolmate 3.5 Owner's Manual

Miller Coolmate 3.5 Owner's Manual

Ce and non-ce
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Coolmate
CE And Non-CE
OWNER'S MANUAL
OM-294369A
2024-05
Processes
TIG (GTAW) Welding
MIG (GMAW) Welding
Description
Recirculating Coolant System
3.5

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Summary of Contents for Miller Coolmate 3.5

  • Page 1 OM-294369A 2024-05 Processes TIG (GTAW) Welding MIG (GMAW) Welding Description Recirculating Coolant System Coolmate ™ CE And Non-CE OWNER’S MANUAL For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
  • Page 2 From Miller to You Working as hard as you do − every power source from Miller is backed by the most hassle-free warranty in the business. Miller is the first welding equipment manufacturer in the U. S. A. to be registered to the...
  • Page 3 TABLE OF CONTENTS SECTION 1 – DEFINITIONS ....................1 Additional Safety Symbol Definitions .
  • Page 5 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s), Commission Regulation(s) and Standard(s).
  • Page 6 DECLARATION OF CONFORMITY For United Kingdom (UKCA marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Statutory Instrument(s) and Standard(s).
  • Page 7 SECTION 1 – DEFINITIONS 1-1. Additional Safety Symbol Definitions OM-294369 Page 1...
  • Page 8 1-2. Miscellaneous Symbols And Definitions OM-294369 Page 2...
  • Page 9 � Complete Parts List is available at www.MillerWelds.com SECTION 2 – SPECIFICATIONS 2-1. Serial Number And Rating Label Location 2-2. Software Licensing Agreement 2-3. Information About Default Weld Parameters And Settings 2-4. Specifications � The correction factor on the cooling power at an ambient temperature of 104°F (40°C) is 0.625. Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns.
  • Page 10 � Complete Parts List is available at www.MillerWelds.com 2-6. Environmental Specifications A. IP Rating IP Rating IP23 This equipment is designed for outdoor use. C. Temperature Specifications Operating Temperature Range Storage/Transportation Temperature Range 14 to 104°F (-10 to 40°C) -4 to 131°F (-20 to 55°C) D.
  • Page 11 � Complete Parts List is available at www.MillerWelds.com 2-7. Dimensions, Weights, And Mounting Options A. Cooler Dimensions Dimensions 11.625 in. (295 mm) 15.625 in. (397 mm) 27 in. (686 mm) Weight 64 lbs (29 kg) 805672-A B. Mounting Hole Dimensions Dimensions 15.625 in.
  • Page 12 � Complete Parts List is available at www.MillerWelds.com SECTION 3 – INSTALLATION 3-1. Mounting Cooler To A Runner Cart NOTICE – Do not run cooler without coolant in tank. 1 Runner Cart ‒ Part No. 300244 ‒ Not Supplied 2 Screws Use .312-18 x .75 Hex Head screws sup- plied with cart to secure cooler to cart.
  • Page 13 � Complete Parts List is available at www.MillerWelds.com Ref. 805675-A 5/8 in. Fittings have 5/8-18 left-hand threads. Con- breakers is recommended. Recommended To prevent overheating, make sure cooling nect hoses with proper fittings as shown. fuse or circuit breaker size is 15 amperes. unit is positioned so airflow is not restricted.
  • Page 14 � Complete Parts List is available at www.MillerWelds.com Ref. 805674-A 5/8 in. To prevent overheating, make sure cooling Fittings have 5/8-18 left-hand threads. Con- breakers is recommended. Recommended nect hoses with proper fittings as shown. fuse or circuit breaker size is 15 amperes. unit is positioned so airflow is not restricted.
  • Page 15 Replace damaged hoses. Labels Check and replace labels if damaged. � � Coolant (Miller Brand) Change coolant (If using Miller coolant) *To be done by Factory Authorized Service Agent. 4-2. Coolant Maintenance 1 Coolant Filter Unscrew housing to clean filter and housing.
  • Page 16 � Complete Parts List is available at www.MillerWelds.com 4-3. Troubleshooting Table Trouble Remedy Coolant system does not work. Be sure input power cord is plugged in to energized receptacle. Check line fuses or circuit breaker, and replace or reset if necessary. Motor overheated.
  • Page 17 SECTION 5 – ELECTRICAL DIAGRAMS Figure 5-1. Circuit Diagram For Cooler OM-294369 Page 11...
  • Page 18 SECTION 6 – PARTS LIST Recommended Spare Parts Item No. Part No. Description Qty. 257415 Screen, Filter 043810 Coolant OM-294369 Page 12...
  • Page 19 Warranty...
  • Page 21 Owner’s Record...
  • Page 23 For Service...
  • Page 24 An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters–USA USA Phone: 920-735-4505 USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 For International Locations Visit www.MillerWelds.com ORIGINAL INSTRUCTIONS – PRINTED IN USA © Miller Electric Mfg. LLC 2024-05...

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