Related Manuals for Vortex B series
Summary of Contents for Vortex B series
- Page 1 OPERATING INSTRUCTIONS VORTEX ROOTS VACUUM PUMPS With By pass Without by pass www.bluelinevacuum.com...
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Page 2: Table Of Contents
/hr pump Technical data ..................7 3.2 Vortex series pump performance curve ...................7 3.3 5000-9000 m /hr pump Technical data ..................8 3.4 Vortex B Series pump performance curve ................8 4. Operating principle.........................9 5. Installation ...........................10 6. Operating instructions ........................11 6.1 Preparations before starting ....................11 6.2 Starting ...........................11... - Page 3 9. Installation drawing ........................21 9.1 Vortex series installation size (Unit: mm) ................21 9.2 Vortex B series installation size (Unit: mm) ................22 9.3 Vortex B series Exploded View ....................23 10. Contact ............................24...
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Page 4: Important Basic Information
1. Important basic information 1.1 Statement These operating instructions form part of the technical documentation of the system, and are addressed to the person in charge of the plant, who is obliged to provide them to the staff responsible for the system set-up, connection, operation and maintenance. He must ensure that all information included in the operating instructions and the enclosed documents have been read and understood. -
Page 5: Survey
2. Survey 2.1 Introduction Roots pump have Vortex series and Vortex B series. As the input pressure is between 6.5-65 Pa, the pumping speed is no less than 250m3/h, 500m3/h, 1000m3/h, 2000m3/h, 5000m3/h, 6000m3/h and 9000m3/h. It is a kind of roots vacuum pump in which a couple of lobed rotors turn like 8- shape in high speed synchronously. -
Page 6: Usage And Model Explanation
(5) The pump can be started quickly and a limit vacuum can be reached in a short time. Except the above features, Vortex B series Roots Pump has it’s own relief valve which functions to control roots pump's differential pressure between air-inlet and air-outlet. When the differential pressure is over standard one the relief valve opens automatically. -
Page 7: Performance Specification
3. Performance specification 3. 1250-2160 m /hr pump Technical data 3.2 Vortex series pump performance curve www.bluelinevacuum.com... -
Page 8: 5000-9000 M
3.3 5000-9000 m /hr pump Technical data 3.4 Vortex B Series pump performance curve www.bluelinevacuum.com... -
Page 9: Operating Principle
4. Operating principle The pump’s operating principle is shown as Diagram 3.When the pump is rotating, the gas in an exhausted container directly enters the space encircled by two rotor and pump cavity and the gas entered before is merely encircled by space Vo(see the shaded parts in Diagram). The mixed gas in Vo is merely encircled, but not be compressed and expanded. -
Page 10: Installation
5. Installation 1. Before installation, checking each parts and make sure there have no damaged, and to see whether the product is fit to order contract. 2. The pump must be installed in a place of cleaning, no dust or a little dust and infection with dielectrics. -
Page 11: Operating Instructions
6. Operating instructions 6.1 Preparations before starting ① Check the cooling water pipe is open. ② Check there have enough lubrication oil in end cover A and end covers B, make sure the oil should be reached to the oil level of oil mirror. The oil cup of oil sealing should be filled full usually and keep clean. -
Page 12: Maintenance & Accessories
7. Maintenance & accessories 7.1 Safety information The safety information was given in the following applies to all maintenance work. Warning: Disconnect the electrical power before disassembling the pump and venting to atmospheric pressure. Make absolutely sure that the pump cannot be accidentally started. If the pump has been pumping harmful substances, determine the nature of hazard and introduce suitable safety measure. -
Page 13: Oil Change/Shaft Seal Housing
7.6.1 Disassembling procedure: 7.6.1.1 Loosen screw and take down End cover B 7.6.1.2 Loosen screw (Vortex/Vortex B250-Vortex B 2000) or using hydraulic gear device (for Vortex/Vortex B5000-9000) to take down gear. 7.6.1.3 Loosen screw and take down the gear cover, bearing, bearing seat B, piston ring and piston ring cover. -
Page 14: Assembling Procedure
Assembling procedure is an opposite of disassembling procedure. Technician should adjust the end cover clearance. NOTE: Assembling the active/driven gear of Vortex 5000/9000 should be using hydraulic gear device, using fastener to make sure the gear end cover come to the bearing end cover at first, and then depressurization the oil pump 7.7 Accessories... -
Page 15: Troubleshooting
7.8 Troubleshooting Fault Possible cause Remedy Motor is connected incorrectly. Connect the motor correctly. Faulty pressure switch. Replace the pressure switch. Oil is too thick. Change the oil or warm the oil and the Pump does pump. not start. Motor rotor is malfunctioning. After sales service. - Page 16 Fault Possible cause Remedy Clearance between casing and impellers Clean the pumping chamber. is too small due to: Ensure that the feet and connecting lines -contamination aren’t placing a strain on the pump. -distortion of pump. Pump is too Bearing or gearing is damaged. After sales service.
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Page 17: Pump Structure
8. Pump structure 8.1 Vortex 5000 pump structure www.bluelinevacuum.com... - Page 18 Name Qty Material Name Material end cover A HT200 side cover HT250 connecting base HT200 end cover B HT250 for motor 20CrM n Ti sealing seat HT250 active gear 20CrM n Ti sealing cover HT200 drive gear bearing seat shaft sleeve A 20CrM n Ti HT200 bearing seat...
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Page 19: Vortex B Series Pump Structure
8.2 Vortex B series pump structure www.bluelinevacuum.com... - Page 20 Name Material Name Material Bearing gland cover HT200 Pump body HT250 20CrM n Ti Side cover HT200 Shaft sleeve D 20CrM n Ti End cover A HT200 Shaft sleeve C HT200 65M n End cover B Spring Frame A HT250 Oil flinger 2/Q235-A.F HT250...
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Page 21: Installation Drawing
9. Installation drawing 9.1 Vortex series installation size (Unit: mm) Model Vortex Vortex Vortex 1074 1000 Vortex 1355 2000 Vortex 1690 1000 9000 Model Vortex 4-M8 4-M8 4-M8 Vortex 4-M10 4-M10 183 4-M10 Vortex 8-M10 8-M10 8-M10 1000 Vortex 8-M10... -
Page 22: Vortex B Series Installation Size (Unit: Mm)
9.2 Vortex B series installation size (Unit: mm) Model Vortex Vortex Vortex 1074 1000 Vortex 1355 2000 Vortex 1690 1000 9000 Model Vortex 4-M8 4-M8 4-M8 Vortex 4-M10 4-M10 4-M10 Vortex 8-M10 8-M10 8-M10 1000 Vortex 8-M10 8-M10 8-M10 2000... -
Page 23: Vortex B Series Exploded View
9.3 Vortex B series Exploded View www.bluelinevacuum.com... -
Page 24: Contact
10. Contact www.bluelinevacuum.com...
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