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SBM SB-2000EX Service Manual

Currency discrimination fitness sorter
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Leading Image Processing Technology
We've been there when you needed
SB-2000EX
Currency Discrimination Fitness Sorter
Service Manual (V2.1)
SBM Co., Ltd.

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Summary of Contents for SBM SB-2000EX

  • Page 1 Leading Image Processing Technology We've been there when you needed SB-2000EX Currency Discrimination Fitness Sorter Service Manual (V2.1) SBM Co., Ltd.
  • Page 2 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Important Safety Information Always be careful when using the machine. To reduce the risk of fire, electrical shocks, and other injuries, keep these safety considerations in mind when installing, using, and maintaining your machine: Stability: Place the machine on a secure, stable surface.
  • Page 3 Neither this manual nor any part may be reproduced, transmitted, or distributed in any form or by any means, electronic or mechanical or stored in a database, information storage, or retrieval system, without the prior written permission of the SBM Co., Ltd.
  • Page 4 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Recommended Tools Picture Name and Spec. Picture Name and Spec. Hexagonal L Wrench Screwdriver Ø1.5 L Wrench Screwdriver(-) Ø2 2.5mm Spanner Screwdriver(+) Ø6 Long-Nose Multi-Meter Dust Blower Nipper Aerosol Anti-Static Gloves Dust Air Blower Rubber Coated Dust Blower : Dust may cause to occur a short in PCB so periodically clear dust apt to be...

  • Page 5: Table Of Contents

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual CONTENTS Chapter Installation ------------------------------------------------------------------------------------------- Chapter Description of the Parts ------------------------------------------------------------------------- FRONT VIEW ---------------------------------------------------------------------------------------- REAR VIEW ------------------------------------------------------------------------------------------ INSIDE VIEW ---------------------------------------------------------------------------------------- Function of Each Board --------------------------------------------------------------------------- Ports ---------------------------------------------------------------------------------------------------- Sensors ------------------------------------------------------------------------------------------------ Rollers ------------------------------------------------------------------------------------------------- Chapter Overview of Control Panel --------------------------------------------------------------------- Chapter Overview of Display (LCD) ---------------------------------------------------------------------...
  • Page 6 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Chapter Board & Component ----------------------------------------------------------------------------- 15-1 Connection Diagram ------------------------------------------------------------------------------- 15-2 Board Description ----------------------------------------------------------------------------------- SB-2000DV_MAIN---------------------------------------------------------------------------------- SB-2000DV_IMAGE ------------------------------------------------------------------------------- SB-2000DV_OPE------------------------------------------------------------------------------------ SB-2000DV_MRAMP ------------------------------------------------------------------------------ VD_MRA -------------------------------------------------------------------------------------------- VD_MRS_L ------------------------------------------------------------------------------------------- VD_MRS_R ------------------------------------------------------------------------------------------ VD_UVA ----------------------------------------------------------------------------------------------- VD_UVB ---------------------------------------------------------------------------------------------- VD_RP_TRN ----------------------------------------------------------------------------------------- VD_RP_RCV ----------------------------------------------------------------------------------------- CAP_AMP -------------------------------------------------------------------------------------------- CONNECTOR ---------------------------------------------------------------------------------------...

  • Page 7: Chapter Installation

    1 pc. Sensor Cleaning Cloth 1 pc. Serial Cable (Connection between SB-2000EX & PC) (option) 1 pc. Printer Cable (used in connecting a printer) (option) 1 pc. Choosing a Location To help guarantee trouble-free operation of your machine, place it on a flat, stable surface near your workstation.
  • Page 8 123-456-789 Printer Your SB-2000EX has a serial interface port, which allows you to connect your printer to print out counting result. To connect your printer to the machine, follow the steps below: 1. Make sure that both the SB-2000EX and the printer are turned off.

  • Page 9: Front View

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2. Description of the Parts 2-1. FRONT VIEW HOPPER LCD & CONTROL PANEL REJECT POCKET FRONT COVER OPEN KNOB STACKER POCKET 2-2. REAR VIEW CURRENCY GATE ADJUSTMENT REAR COVER OPEN HANDLE POWER SWITCH AC CONNECTOR PARALLEL PORT...

  • Page 10: Inside View

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2-3. Inside (Left) Feed Motor Encoder (Inside) PBA Main Main Motor Encoder PBA Image PBA CF AMP(Inside) PBA CAP AMP Inside (Right) Motor Feed Motor Exit Motor Main...
  • Page 11 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Inside (Rear-1) PBA_CAP_RECEIVE VD_UVA (Inside) MG-S(Left, Right) (Option) SMPS PBA_IR_TRN_MODULE PBA_CAP_RECEIVE VD_UVA (Inside)
  • Page 12 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Inside (Rear-2) CIS (Visible Image & IR Image) Roller Detect Tape UV Tran. & Rcv. (Ref. Type) Inside (Rear-3) Option CIS Position IR & White Trans. UV Rcv. (Trans. Type) UV Tran. & Rcv. (Ref. Type) Block Tape Detect Roller...

  • Page 13: Function Of Each Board

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2-4. Function of each Board Main Board  The circuit for next. ◈ Sensors: Hopper, RP1, RP2, JP, SP, Reject, Stacker, Front Cover, Main Encoder, Feed Encoder ◈ Driver for Main Motor, Feed Motor, Sub Motor (Spinning the Stacker Wings), Solenoid Important parts on Main Board Image-Main Cable Connector Invertor...
  • Page 14 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Image Board  The part controlling on Image board is as follows.  Control & Processing ◈ Counterfeit Detection: UV, MR Array, MRS L/R, IR ◈ Recognition and Fitness Function : CIS, CAP(Tape) ◈...
  • Page 15 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual OPE Board Hopper Sensor T/R Upward Arrow Key Downward Arrow Key Mode Key Clear Key Start Key Conn. Board JP/SP Rcv. (Left) JP/SP Rcv. (Right) Reject Sensor T/R...

  • Page 16: Ports

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2-5. Ports ① ② ③ ⑤ ④ Name of Port Connecting to Micro USB For Developer RJ11 Customer Display RS232C PC, Printer USB Stick(For S/W Upgrade) Parallel Printer...

  • Page 17: Sensors

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2-6. SENSORS ● T: TRN (Transmitter) ● R: RCV (Receiver) RP1_T, RP1_R HOPPER CIS 1 IR_TRN_MODULE CIS 2 REJECT_T, REJECT_R PBA_CAP_RECEIVE UVB, RP2_R UVA, RP2_T SP_T, SP_R JP_T, JP_R STACKER_T, STACKER_R This machine uses various sensors to detect the malfunction of the machine the status of the notes in the machine and to recognize the denominations of the notes.
  • Page 18 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual VIEW - A VIEW - B VIEW - B RP1 SENSOR CIS SENSOR ROLLER DETECT TAPE RP2 SENSOR UV SENSOR...
  • Page 19 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Inside of the Machine (Front Cover Open) Note: In case of feed roller, clean with slightly dampened cloth with alcohol. While rotating one side of the roller manually, stick the cloth to the other side of the roller. Caution: Cleaning the Banknote Scanner To keep your machine working properly, please clean the photo sensors, the rollers and the scanning glass once a day.

  • Page 20: Rollers

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Close the rear cover firmly until it clicks into place. 2-7. ROLLERS ROLLER_SEPARATOR_B ROLLER_TRANSFER_V ROLLER_PINCH_V ROLLER_REJECT_V ROLLER_DETECT_TAPE ROLLER_PINCH ROLLER_ADF_V ROLLER_FEED_4_V ROLLER_PICK_UP ROLLER_PINCH_EXIT ROLLER_FEED_MR_V ROLLER_FEED_3_V ROLLER_PINCH ROLLER_FEED_2_V ROLLER_PINCH...

  • Page 21: Chapter Overview Of Control Panel

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 3. Overview of Control Panel AUTO 3,170 3,170 ◐ ▷ MIXED DISPLAY For changing Display Mode Large View  Reject Reason View  Detail View FITNESS FITNESS Mode ( ATM  FIT1  FIT2 ) MIXED ...

  • Page 22: Chapter Overview Of Display (Lcd)

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 4. Overview of Display (LCD) AUTO CF ADD 0 S : ▶ ◐ SINGL R10 .M. .CF. . Auto / Manual Mode Counterfeit Detection Mode On / Off ADD Function On / Off Total Count of Bills Count of Bills in Stacker Batch Size...

  • Page 23: Chapter Getting Started

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Stacker Pocket Status (FIT  UNFIT) 5. Getting Started … (Simple Counting) Placing Bills into the Hopper It is very important to place the bills on the hopper correctly because recognition performance of the bills is highly affected by the arrangement of the bills.
  • Page 24 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Counting In AUTO mode, the machine starts to count the bill automatically as it detects the existence of the bill in the hopper. In MANUAL mode, the machine will start to count the bill only if the bills are placed into the hopper and START key is pressed.

  • Page 25: Basic Operation

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 6. Basic Operation Selecting Count Mode There are six counting modes; MIXED, SINGLE, FACE, ORIENT, COUNT and FITNESS modes. The modes are changed in sequence as shown below every time when the MODE key is pressed;...
  • Page 26 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual For example in case of US dollar, every time DENOM key is pressed, the denomination will be changed sequentially: D.D  $1  $2  $5  $10  $20  $50  $100  D.D D.D is an abbreviation of “Detected Denomination”.
  • Page 27 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual you want to sort out. If you try to orient as like the picture shown on the up right, then the notes will be arranged at the Stacker like the picture: When ‘ALL’...
  • Page 28 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual User can set different fitness parameters up to 3 Modes. (FIT 1 ~ 3) The fitness level can be adjusted in special menu. (Please refer to ‘Chapter 8. Set function and its parameters ->...
  • Page 29 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Regarding the function of STACKER CHANGE please refer to ‘Chapter 8. Set function and its parameters -> ‘Stacker Change (Once / Always)’ To select a denomination, press DENOM key. The denomination will be displayed in LCD. For example in case of US dollar, every time DENOM key is pressed, the denomination will be changed sequentially: All ...
  • Page 30 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual ▷ Selecting Add Function ADD function provides cumulative count to the operator. If ADD is on, every counting result is summed to previous one. For example, if the first counting value is 120 and the second one is 150, the display will show the total, 270.
  • Page 31 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Changing Display Contents The machine provides various information regarding counting results. Every time pressing DISPLAY key, the display mode is changed sequentially. There are 3 kinds of views:  Large View ...
  • Page 32 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual AUTO CF TOTAL REJECT ▼ $ ▶ ◐ 3. Detail View (TOTAL) ↓ AUTO CF REJECT ▼ $ ▶ ◐ 4. Detail View (FIT) ↓ AUTO CF UNFIT REJECT ▼ $ ▶...
  • Page 33 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual list by pressing DOWN (∨) key. In Reject reason view, detailed ‘unfit’ reason(s) is(are) displayed as following figure if Enter key is pressed after selecting specific rejected banknotes with Up(∧)/Down(∨) key. (For instance, below figure shows 5 rejected banknote is detected as unfit notes under the reason of Soil and Tape.) Previous page (Reject reason view) is displayed by pressing MENU key, and get out from menu...
  • Page 34 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual totals. You can see only one grand total at a time: for example in SINGL mode the display will show only grand total for SINGLE. If you want to check the grand total, press GT key. And you can check detail by pressing GT key as shown below pictures.

  • Page 35: Chapter S/W Version And Currency Check

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 7. S/W Version and Currency Check 7-1. S/W VERSION MENU MODE CODE : 55757 1. SERVICE MENU 1 1. ERROR STOP CTRL. 2. SENSOR LEVEL CTRL. 3. SYSTEM REPORT 4. SET A/S CALL No. 5.
  • Page 36 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 7-2. S/N(SERIAL NUMBER) SETTING AND DISPLAY 3. SYSTEM REPORT 1. COUNTING REPORT 2. S/W VERSION 3. S/N DISPLAY 4. S/N SETTING User can setting machine serial number using ‘4. S/N SETTING’ and can check using ‘3. S/N DISPLAY’...

  • Page 37: Service Menu

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8. Set Function and its Parameters 8-1. SERVICE MENU 1 There are ‘Service Menu1’ and ‘Service Menu2’. Service Menu1 includes mainly the menu adjusting Parameter of Sensors. How to enter SERVICE MENU 1: To exit from the current function, press ‘MENU’...
  • Page 38 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-1-1. ERROR STOP CTRL MENU MODE CODE : 55757 Sometimes there is a need to prevent 1. ERROR STOP CTRL. from stopping the machine even 1. ERROR STOP ON though some error is occurred when 2.
  • Page 39 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-1-3. SYSTEM REPORT MENU MODE CODE : 55757 3. SYSTEM REPORT 1. COUNTING REPORT 2. MAIN S/W VERSION 3. S/N DISPLAY 4. S/N SETTING Counting Report In this mode, you can find the total number of the counted notes and the rejected notes. S/W VERSION You can check the version of S/W and Currency.
  • Page 40 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-1-5. SHADING MENU MODE CODE : 55757 In order that a system 5. SHADING analyzes Reference Level 1. CIS and a signal of the machine, 2. UV 3. MR the system should know the 4.
  • Page 41 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual MODE SET: MODE set changes by pressing numeric key for each mode. ON/OFF changes whenever pressing the numeric key. ‘O’ means SELECT, ‘X’ means NOT SELECT. After finishing the setting, get out from menu with START key. MODE SET O : ON X : OFF COUNT...

  • Page 42: Service Menu

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-2. SERVICE MENU 2 Service Menu2 includes the menu to have a test for development or for repair. How to enter SERVICE MENU 2: MENU MODE CODE : 55757 DISPLAY To exit from the current function, press ‘MENU’ key and to move SERVICE MENU1, press ‘FITNESS’...
  • Page 43 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-2-1. SENSOR TEST DISPLAY MENU MODE CODE : 55757 1. SENSOR TEST 1. LED TEST 2. CIS LED TEST 3. ADC TEST 4. SENSOR LOGIC TEST 1) LED TEST User can turn ON / OFF the LED. (It is not visible with human eyes. You can see with digital camera) ‘LED’...
  • Page 44 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 4) SENSOR LOGIC TEST In this mode, you can check whether the sensor is defective or not by checking the logic status of each sensors. Below picture shows logic status. When the sensors are covered by note, the status will ‘L(Low)’ L E F T R I G H T RP 1...
  • Page 45 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual In this mode, you can have a test if the machine detects the input of key. Every time you press a key, the name of the key will be displayed on LCD. However, in case of CLEAR key, you exit from the current menu instead of displaying.
  • Page 46 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-2-5. IMAGE DOWN SETTING MENU DISPLAY MODE CODE : 55757 5. IMAGE DOWN SETTING 1. IMAGE DOWN REJECT 2. IMAGE DOWN STACKER 3. IMAGE DOWN ALL 8-2-6. FITNESS TEST SETTING DISPLAY MENU MODE CODE : 55757...
  • Page 47 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 2) DISTRIBUTION OF NOTE ‘Soil Level.’ is adjustable DISTRIBUTION - SOIL SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY ] DSP DISTANCE : ▼▲...
  • Page 48 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual DISTRIBUTION - SOIL If user wants to adjust the soil level in SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY order to process all of 50 notes as [ R 10 ] USE MODE KEY UNFIT ones, FIND the highest number ] DSP DISTANCE : ▼▲...
  • Page 49 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 8-2-8. WING SPEED SET MENU DISPLAY MODE CODE : 55757 8. WING SPEED TEST 1. WING 700NPM 2. WING 800NPM 3. WING 1000NPM 4. WING 1200NPM The speed of Stacking wing motor can be set in each NPM below. Wing 700NPM : The speed of OCR/Fitness mode.

  • Page 50: Shading

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 9. SHADING What is shading? Shading is to make a full swing reference waveform to read the full level of a signal. If the machine rejects too many notes in Mixed Mode or in CF Detection Mode, the system might not analyze the input of waveform.
  • Page 51 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 1. Open the rear cover and clean the sensor. 2. Place the shading sheet over the scanner as shown on the below pictures 3. Close the rear cover. Start CIS shading process. Select the 1.
  • Page 52 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Processing... IMAGE SHADING WAIT . . ABOUT 5 SEC Check if CIS SHADING result is CIS1 SHADING “OK” In case Uniformity value is ― under 70%, the result is “NG” 0.00 0.03 0.00 0.66...

  • Page 53: Ir Shading

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 9-2. IR SHADING IR Shading Sheet (translucence) 11mm 23mm 11mm 200mm MENU MODE CODE : 55757 1. Open rear cover and clean the sensor. 2. Place the shading sheet over the scanner as shown on the below pictures 3.
  • Page 54 <UV SHADING SHEET: SHINWOO UV SHADING V1.0> 75 mm Shading sheet provided from SBM should be used. 1. Open the rear cover and clean the sensor. 2. Place the shading sheet over the scanner as shown on the below pictures...

  • Page 55: Uv Shading

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 3. Close the rear cover. MENU MODE CODE : 55757 Select the 4. UV 5. SHADING 1. CIS 2. IR 3. SOIL 4. UV 5. MR 6. CAP Press ‘START’ key WARNING FOR PROPER SHADING REFER TO THE SVC...
  • Page 56 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual UV SHADING [ ▼ KEY TO SEE NEXT ] You can check whether UV SHADING UV SHADING ― RUR 78 105 146 138 130 [ L ] result is “OK” or not. 47 21 [ R ] Check if UV SHADING result is “OK”...

  • Page 57: Mr Shading

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 9-4. MR SHADING <MR SHADING SHEET: Real Banknote ‘US$ 1’ > MENU MODE CODE : 55757 Place 1~5 bills of US$1 on the hopper with the same direction as shown on the left figure. Select the 4.
  • Page 58 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual MR SHADING PLACE SHADING PAPER ON HOPPER Check if MR SHADING result is MR SHADING NORM : 1.07 “OK” NOISE : If it is “NG”, repeat placing the note several times until “OK” shows up LEVEL : 370(HIGH) (1) on the display.

  • Page 59: Cap Shading

    9-5. CAP SHADING <CAP SHADING SHEET> (180x 105 mm) CAP SHADING SHEET provided from SBM can be used, or make 80 g/m paper according to the length and width as above. Attention ; Make sure that close the rear door in turning on the machine. As it were, please do not open the rear door as far as the main motor runs.
  • Page 60 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Select the 5. CAP(TAPE) 5. SHADING 1. CIS 2. IR 3. UV 4. MR 5. CAP Press ‘START’ key WARNING FOR PROPER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO 1.
  • Page 61 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Check if CAP SHADING result is CAP SHADING ― OK “OK” [ 0 ] [ 1 ] [ 2 ] [ 3 ] [ 4 ] NOTE After SHADING, open the rear door [ 5 ] [ 6 ] [ 7 ]...

  • Page 62: Chapter Lcd Error Message

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 10. LCD Error Message LCD Error Messages Display Meaning FRONT COVER OPEN Front Cover is opened REAR COVER OPEN Rear Cover is opened MAIN MOTOR Main Motor stopped. CLEAR HOPPER Notes exist in the Hopper. CHECK REJECTOR Notes exist in the Rejecter CHECK STACKER...

  • Page 63: Cis Sensor

    Meanwhile, SB-2000EX can get to control all of CIS level by itself through only Shading. And SB-1100 CIS has a sole yellow light source so it requires one VR, while SB-2000EX has a RGB(Red, Green & Blue) multi light source so theoretically it requires 3 VRs. In terms of user’s convenience, the CIS Shading function at SB-2000EX is much more upgraded than SB-1100.

  • Page 64: Solenoid Timing

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual Run the ‘ADC TEST’ and place the card face attached the tape covering over the Hopper sensor ※ Running the ‘ADC TEST’ MENU+MODE  55757  DISPLAY   1.SENSOR TEST  3. ADC TEST Turn the R26 by a + screwdriver looking at the Display Adjust the Hopper value to “200 ±...

  • Page 65: Gap Between Separator And Adf Roller

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual To protect the Fly-out, make sure to keep a gap 2mm between the blade of guide selector and bent line of Plate Guide Lower making the blade 2mm upward from the bent line. 11-4.

  • Page 66: Timing Between Adf And Pick-Up Roller

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 11-5. Timing between ADF and Pick-up Roller 2~4 Teeth Roller Pick-up Roller Pick-up Roller ADF Set the timing belt ‘S3M237’  Cover the Front cover and turn the Pick-up and ADF till the teeth position of two rollers is same as above figure.

  • Page 67: Chapter S/W Upgrade

    12-2. VOL_2000 S/W in PC * Installing BOOT, KERNEL and RAMDISK 1. SB-2000EX has a new function to install software and to output statistical data. In order to apply this new function, it is necessary to install the boot, kernel and ramdisk programs.
  • Page 68 1. Now move to Others Mode in the Top Menu bar. 2. Clicking it is followed by a pop-up window where programs are selectable. 3. Select each ‘SBM L_BOOT, KERNEL, RAMDISK, which is provided by SBM and then click ‘Upgrade’ in the right space.
  • Page 69 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual STEP 4 Upgrading the Image S/W Close all pop-up windows and select 2kd file. After that, write this file in the same way as above. If this work is done, the machine would turn off and on automatically. SOS MODE ●...
  • Page 70 We’d recommend to use USB memory stick that the capacity is under 4GB after formatting it in FAT32 way. In case the capacity is over 4GB or the system of FAT16, ex FAT or NTFS is used, it may not work in SB-2000EX normally or there might be some problem to run the machine.
  • Page 71 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual After installing and upgrading programs, make sure to do shadings. Regarding how to do shading, please refer to Ch. 9, SHADING...

  • Page 72: Chapter Pulley & Timing Belts

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 13. Pulley & Timing Belt Pulley_ADF_V_S3M-40 Pulley_ADF_V_S3M-40 Pulley_Feed_1_V_S2M-24 Pulley_Feed_1_V_S2M-24 Pulley_Feed_2_V_S3M-23 Pulley_Feed_4_V_S3M-32 Pulley_Feed_4_V_S3M-32 Pulley_Feed_Reject_V_S3M- Pulley_Feed_Reject_Clutch_V_S3M-15 Pulley_ADF_Clutch_V_S3M-32 Pulley_Feed_4_V_S3M-32 Pulley_Feed_MR_V_S3M-21 S3M198 S3M237 S3M255 S3M156 S3M252 S2M124 S2M231...

  • Page 73: Chapter Maintenance

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 14. Maintenance Assy_Block_Tape_Detector is the part that is apt to be accumulated by much dust including powder of notes and even metallic particles etc. So it is necessary for periodically clearing dust.

  • Page 74: Connection Diagram

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15. Board & Component 15-1. Connection Diagram...

  • Page 75: Board Description

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2. Board Descriptions 15-2-1. SB-2000DV_MAIN (Top Side) Image-OPE Image-Main Cable Cable Connector Connector Regulator Invertor Connector Solenoid Motor Driver...
  • Page 76 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual (Bottom Side)

  • Page 77: Sb-2000Dv_Image

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-2. SB2000DV_ IMAGE (Top Side) COMPARATOR Image-Main Cable Connector FPGA Nand Flash AK8444 REGULATOR(1.8V) REGULATOR(1.2V)
  • Page 78 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual (Bottom Side) D-SUB RJ11 (RS-232) Micro USB Connector...

  • Page 79: Sb-2000Dv_Ope

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-3. SB-2000DV_OPE (Top Side) OPE-MAIN CONNECTOR CONNECOTOR Hopper...
  • Page 80 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual (Bottom Side) LINE DRIVER...

  • Page 81: Sb-2000Dv_Mramp

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-4. SB-2000DV_MRAMP (TOP Side) MR_Header CONNECTOR IMAGE Board CONNECTOR (Bottom Side)

  • Page 82: Vd_Mra

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-5. VD_MRA (Front Side, Rear Side) 15-2-6. VD_MRS_L (Front Side, Rear Side) 15-2-7. VD_MRS_R (Front Side, Rear Side)

  • Page 83: Vd_Uva

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-8. VD_UVA (Front Side, Rear Side) 15-2-9. VD_UVB (Front Side, Rear Side)

  • Page 84: Vd_Rp_Trn

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-10. VD_RP_TRN (Front Side) 15-2-11. VD_RP_RCV (Front Side, Rear Side)
  • Page 85 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-12. SB-2000DV_MRAMP (Top Side)

  • Page 86: Connector

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 15-2-13. CONNECTOR (Front Side) 15-2-14. CAP_RECEIVE (Front Side)

  • Page 87: Chapter Assembly Drawings

    Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16. Assembly Drawings 16 - 1. TOP LEVEL 16 - 2. ASS'Y COVER PANEL 16 - 3. ASS'Y COVER TOP 16 - 4. ASS'Y POCKET UPPER 16 - 5. ASS'Y POCKET LOWER 16 - 6.
  • Page 88 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 1. TOP LEVEL PART NAME Q’TY ASS'Y_COVER_PANEL_2 COVER_SIDE_LOWER_L_1 ASS'Y_COVER_SIDE_UPPER_L_B COVER_TOP_ENTRANCE_V ASS'Y_COVER_TOP_C SPECIAL_SCREW_UPPER COVER_REAR_UPPER_1 COVER_REAR_LOWER_1 COOLING_FAN_60X60(t=10mm) ASS'Y_COVER_SIDE_UPPER_R_B COVER_SIDE_LOWER_R_1 ASS'Y_POCKET_UPPER_8 ASS'Y_POCKET_LOWER_8...
  • Page 89 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 2. ASS'Y COVER PANEL PART NAME Q’TY WINDOW_LCD_V FLIM_MEMBRANE LABEL_WARNING_8(ENG) COVER_PANEL_MID_MEM SB-2000DV_OPE COVER_PANEL_8 WINDOW_HOPPER PBA_HOPPER KEY_UP/DOWN_MEM LCD_MODULE KEY_START/CLEAR_MEM...
  • Page 90 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 3. ASS'Y COVER TOP PART NAME Q’TY TRAY_BILL_IN_GUIDE GUIDE_BILL_L GEAR_BILL_GUIDE PAPER_WASHER COVER_TOP_8 GUIDE_BILL_R...
  • Page 91 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 4. ASS'Y POCKET UPPER PART NAME Q’TY REFLECT_MIRROR POCKET_UPPER_8 TORSION_SPRING_PINCH_L SHAFT_PINCH_R_U_POCKET PLASTIC_WASHER_Ø6(6.2x10x_0.5T) ROLLER_PINCH E_RING_Ø5(5x11x0.6)_Fe_ZB TORSION_SPRING_PINCH_R...
  • Page 92 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 5. ASS'Y POCKET LOWER PART NAME Q’TY POCKET_LOWER_8 ASS'Y_STACKER_SENSOR...
  • Page 93 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 6. ASS’Y UPPPER & LOWER BODY PART NAME Q’TY SB-2000DV_MAIN SB-2000DV_MRAMP BKT_PCB_MOUNT SB-2000DV_IMAGE PCB_IMAGE_SUPPORT PBA_AMP_V2.0 ASS'Y_REAR_BODY ASS'Y_UPPER_BODY BKT_HINGE_STOPPER ASS'Y_LOWER_ BODY TORSION_SPRING_MAIN_HINGE_L SHAFT_HINGE_MAIN TORSION_SPRING_MAIN_HINGE_R BELT_IDLE E_RING_Ø6(6x12x0.8)_Fe_ZB PLASTIC_WASHER_Ø8(8.2x13x0.5T) ASS'Y_PULLEY_HINGE BELT_MOTOR...
  • Page 94 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 7. ASS’Y UPPPER BODY 1...
  • Page 95 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual PART NAME Q’TY E_RING_Ø6(6x12x0.8)_Fe_ZB BEARING_LF_1680ZZ ROLLER_PICK_UP PLATE_SIDE_UPPER_L_V UPPER_SUPPORT_1 ROLLER_FEED_2_V ROLLER_REJECT_V ROLLER_FEED_4_V ROLLER_FEED_3_V ASS'Y_PLATE_GUIDE_UPPER_V ASS'Y_SHAFT_ADF_ADJUST ROLLER_ADF_V ROLLER_DETECT_TAPE ROLLER_FEED_MR_V F63800ZZ E_RING_Ø9(9x18x0.8)_Fe_ZB PBA_CONN_V1.1 UPPER_SUPPORT_2 MOTOR_MAIN_DMN-37HB PLATE_SIDE_UPPER_R_V...
  • Page 96 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 8. ASS'Y PLATE GUIDE UPPER PART NAME Q’TY PBA_JP/SP_R GUIDE_RPS PLATE_GUIDE_UPPER_V PBA_REJECT_T PBA_REJECT_R BKT_REJECT_BAR BAR_REJECT_B...
  • Page 97 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 9. ASS’Y LOWER BODY PART NAME Q’TY ASS'Y_SELECTOR PLATE_SIDE_LOWER_L_V ASS'Y_POCKET_LOWER_8 ASS'Y_PLATE_GUIDE_LOWER_2 SUPPORT_LOWER_PLATE ASS'Y_WING_STACKER ASS'Y_MOTOR_STACKER ASS'Y_SMPS_UNIT_B ASS'Y_PLATE_BASE MOTOR_SHIELD ASS'Y_MOTOR_MAIN BEARING_LF_1360ZZ E_RING_Ø5(5x11x0.6)_Fe_ZB PLATE_SIDE_LOWER_R_V HARNESS_PH_32...
  • Page 98 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 10. ASS'Y PLATE GUIDE LOWER...
  • Page 99 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual PART NAME Q’TY PLATE_GUIDE_LOWER_2 ELECTRO_BRUSH_1 ASS'Y_PINCH_ROLLER_EXIT E_RING_Ø5(5x11x0.6)_Fe_ZB ROLLER_PINCH_EXIT PLASTIC_WASHER_Ø6(6.2x10x_0.5T) SHAFT_PINCH_ROLLER BKT_PINCH_FDR_2 ROLLER_PINCH ASS'Y_PINCH_ROLLER_FDR_2 GUIDE_RPS PBA_JP/SP_T ASS'Y_PINCH_ROLLER BKT_PINCH_EXIT COIL_SPRING_PINCH BKT_PINCH_ROLLER...
  • Page 100 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 11. ASS'Y PLATE BASE PART NAME Q’TY WIRE_SADDLE_SMALL PLATE_BASE RUBBER_FOOT...
  • Page 101 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 12. ASS'Y SELECTOR PART NAME Q’TY ASS'Y_SOLENOID BKT_SELECTOR SHAFT_SELECTOR_CONN GUIDE_SELECTOR...
  • Page 102 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 13. ASS'Y SMPS UNIT PART NAME Q’TY HEX_SUPPORT_M3X6_Fe_Ni WIRE_SADDLE_SMALL PBA_VD_PARALLEL FILM_GUARD_SMPS BKT_POWER PBA_SMPS_Rev.001 FILM_POWER_2...
  • Page 103 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 14. ASS'Y BKT MOTOR STACKER PART NAME Q’TY BEARING_LF_1360ZZ WING_STACKER SHAFT_STACKER BKT_STACKER BUSH_STACKER_MOTOR MOTOR_MAIN_DMN-37HB...
  • Page 104 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 15. ASS’Y UPPPER BODY 2...
  • Page 105 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual PART NAME Q’TY E_RING_Ø7(7x14x0.8)_Fe_ZB BEARING_LF_1680ZZ E_RING_Ø6(6x12x0.8)_FE_ZB HOOK_OPEN_L TORSION_SPRING_OPEN_HOOK_L ASS'Y_SEPARATOR_V PULLEY_REJECT_CLUTCH_V_S3M-15 PULLEY_ADF_CLUTCH_V_S3M-32 BELT_LINK BELT_TAPE PULLEY_FEED_1_V_S2M-24 BELT_ADF_V PULLEY_ADF_V_S3M-40 PULLEY_FEED_MR_V_S3M-21 TORSION_SPRING_OPEN_HOOK_R HOOK_OPEN_R BELT_FEED3 PULLEY_FEED_MR_V_S3M-24 PULLEY_FEED_4_V_S3M-32 PULLEY_MOTOR BELT_MRA...
  • Page 106 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 16. ASS'Y SHAFT ADF ADJUST PART NAME Q’TY SHAFT_ADF_ADJUST SPECIAL_SCREW_LOWER RUBBER_TENSION_RING PLATE_SPRING_ADF...
  • Page 107 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 17. ASS'Y SEPARATOR PART NAME Q’TY ASS'Y_PRESS_ROLLER ROLLER_SEPARATOR_B ASS'Y_TRANSFER_ROLLER BEARING_LF_1680ZZ BUSH_ONEWAY_BEARING E_RING_Ø7(7x14x0.8)_Fe_ZB SHAFT_HINGE_TOP ARM_ADF_ADJUST TORSION_SPRING_ADF...
  • Page 108 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 18. ASS’Y UPPPER BODY 3 PART NAME Q’TY BKT_CIS_R CIS_SB9 (LT1R216N-6879A), 3CH ASS'Y_GUIDE_IN_UPPER_V ASS'Y_GUIDE_IN_LOWER_V PBA_ENCODER BKT_ENCODER COVER_ENCODER_WHEEL FRONT_SWITCH(SSM-3142-15Z) BKT_CIS_L...
  • Page 109 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 19. ASS'Y GUIDE IN LOWER PART NAME Q’TY PBA_VD_UVB V2.1 CAP_RP2_V GUIDE_IN_LOWER_V GLASS_UV_REFLECT UV_FILTER_DUMMY...
  • Page 110 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 20. ASS'Y GUIDE IN UPPER PART NAME Q’TY GUIDE_IN_UPPER_V CAP_RP1_V PBA_VD_RP_R V2.1 DUST_ROLLER COVER_SPRING_DUST...
  • Page 111 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 21. ASS'Y REAR BODY PART NAME Q’TY ASS'Y_CASE_DETECTOR ASS'Y_BKT_DETECTOR...
  • Page 112 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 22. ASS'Y BLOCK TAPE DETECT...
  • Page 113 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual PART NAME Q’TY CIS_SML1R183N PBA_IR_TRN_MODULE LOCKER_IR_LED_V2 SPRING_PINCH_2 ASS’Y_REAR_PINCH_ROLLER DETECTOR_CASE_V2 ASS’Y_BLOCK_TAPE_DETECT CAP_RP2_V PBA_VD_2KN_UVA V0.0 PBA_VD_RECEIVE_V2.2 PBA_VD_MRS_R_V2.2 ASS’Y_ROLLER_PINCH_MR_V TORSION_SPRING_PINCH_MR_V PBA_VD_MRA_V2.3 PBA_VD_MRS_L_V2.2 BUSH_SCREW COIL_SPRING_TAPE_DETECT CAP_RP1_V PBA_VD_RP_T_V2.4 UV_FILTER(O) SUV_FILTER GLASS_UV_REFLECT...
  • Page 114 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 16 - 23. ASS'Y_BKT_DETECTOR_V PART NAME Q’TY GUIDE_BUSH_HANDLE BKT_DETECTOR_V HANDLE_V SHAFT_DETECTOR_OPEN COIL_SPRING_OPEN_HANDLE E_RING_Ø5(5x11x0.6)_Fe_ZB...
  • Page 115 Currency Discrimination Fitness Sorter SB – 2000EX Service Manual 17. Specifications Item Unit Specification Size (W x D x H) 312[W] x 321[D] x 289[H] Weight Approx. 16 Hopper capacity Notes Stacker capacity Notes Max.200 Reject pocket capacity Notes Max. 100 Display Type 240 x 144 Graphic LCD 2 RS232C Port(9 Pin D-SUB &...

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