SBM SB-2000 Service Manual
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SBM SB-2000 Service Manual

Currency discrimination fitness sorter
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Leading Image Processing Technology
We've been there when you needed
SB-2000
Currency Discrimination Fitness Sorter
Service Manual (V1.4)
SBM Co., Ltd.
6F, Hyunwoo Bldg., 206, Anyang7-Dong, Manan-Gu, Anyang-City, Gyeonggi-Do, Korea
430-817

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  • Page 1 Leading Image Processing Technology We've been there when you needed SB-2000 Currency Discrimination Fitness Sorter Service Manual (V1.4) SBM Co., Ltd. 6F, Hyunwoo Bldg., 206, Anyang7-Dong, Manan-Gu, Anyang-City, Gyeonggi-Do, Korea 430-817...
  • Page 2 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Important Safety Information Always be careful when using the machine. To reduce the risk of fire, electrical shocks, and other injuries, keep these safety considerations in mind when installing, using, and maintaining your machine: Stability: Place the machine on a secure, stable surface.
  • Page 3 Neither this manual nor any part may be reproduced, transmitted, or distributed in any form or by any means, electronic or mechanical or stored in a database, information storage, or retrieval system, without the prior written permission of the SBM Co., Ltd.
  • Page 4 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Recommended Tools Picture Name and Spec. Picture Name and Spec. Hexagonal L Wrench Screwdriver Ø1.5 L Wrench Screwdriver(-) Ø2 2.5mm Spanner Screwdriver(+) Ø6 Long-Nose Multi-Meter Dust Blower Nipper Aerosol Anti-Static Gloves Dust Air Blower Rubber Coated Dust Blower : Dust may cause to occur a short in PCB so periodically clear dust apt to be...

  • Page 5: Table Of Contents

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual Anti-Static Gloves : In maintenance or repairing, recommended to put it on to protect static caused to occur a short. CONTENTS Chapter Installation ------------------------------------------------------------------------------------------- Chapter Description of the Parts ------------------------------------------------------------------------- FRONT VIEW --------------------------------------------------------------------------------- REAR VIEW ---------------------------------------------------------------------------------- INSIDE VIEW --------------------------------------------------------------------------------- Function of Each Board --------------------------------------------------------------------...
  • Page 6 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Chapter Board & Component ---------------------------------------------------------------------- 15-1 Connection Diagram ------------------------------------------------------------------------ 15-2 Board Description ---------------------------------------------------------------------------- VD_MAIN(Front Side) ---------------------------------------------------------------------- VD_IMAGE(Front Side) -------------------------------------------------------------------- VD_OPE(Front Side) ----------------------------------------------------------------------- CF_AMP (Front Side) ------------------------------------------------------------------------------ VD_MRA (Front Side, Rear Side) --------------------------------------------------------------- VD_MRS_L (Front Side, Rear Side) ----------------------------------------------------------- VD_MRS_R (Front Side, Rear Side) ----------------------------------------------------------- VD_UVA (Front Side, Rear Side) ---------------------------------------------------------------...

  • Page 7: Chapter Installation

    1 pc. Sensor Cleaning Cloth 1 pc. Serial Cable (Connection between SB-2000 & PC) (option) 1 pc. Printer Cable (used in connecting a printer) (option) 1 pc. Choosing a Location To help guarantee trouble-free operation of your machine, place it on a flat, stable surface near your workstation.
  • Page 8 123-456-789 Printer Your SB-2000 has a serial interface port, which allows you to connect your printer to print out counting result. To connect your printer to the machine, follow the steps below: 1. Make sure that both the SB-2000 and the printer are turned off.

  • Page 9: Front View

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2. Description of the Parts 2-1. FRONT VIEW HOPPER LCD & CONTROL PANEL REJECT POCKET FRONT COVER OPEN KNOB STACKER 2-2. REAR VIEW CURRENCY GATE ADJUSTMENT REAR COVER OPEN HANDLE POWER SWITCH AC CONNECTOR PARALLEL PORT USB (Type A) CONNECTOR...

  • Page 10: Inside View

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2-3. Inside (Left) Feed Motor Encoder (Inside) PBA Main Main Motor Encoder PBA Image PBA CF AMP PBA AMP (TAPE) Inside (Right) Feeding Motor Exit (Sub) Motor Main Motor...
  • Page 11 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Inside (Rear-1) Tape Detect Receive RP2 & UV MR Array MG Single (Left, Right) SMPS Inside (Rear-2) CIS (Image Sensor & IR Receiver) Roller Detect Tape UV Tran. & Rcv. (Ref. Type)
  • Page 12 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Inside (Rear-3) IR & White Trans. Block Tape Detect Roller UV Tran. & Rcv. (Ref. Type) MG Single MR Array UV Rcv. (Trans. Type)

  • Page 13: Function Of Each Board

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2-4. Function of each Board Main Board  The part controlling on MAIN board is as follows.  Control & Processing ◈ Operation Panel: LCD Displaying, Inputting by Key ◈ Sensors: Hopper, RP1, RP2, JP, SP, Reject, Stacker, Front Cover, Main Encoder, Feed Encoder, CIS (Recognition &...
  • Page 14 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Image Board  The part controlling on Image board is as follows.  Control & Processing ◈ Counterfeit Detection: UV, MR Array, MRS L/R, IR ◈ Fitness : CIS, CAP(Tape) ◈ Output Port: Serial, Parallel, USB, RJ11 (Customer Display) Blinking Power LED Flash...
  • Page 15 Currency Discrimination Fitness Sorter SB - 2000 Service Manual OPE Board Hopper Sensor T/R Upward Arrow Key Downward Arrow Key Mode Key Clear Key Start Key Conn. Board JP/SP Rcv. (Left) JP/SP Rcv. (Right) Reject Sensor T/R...

  • Page 16: Ports

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2-5. Ports ① ② ③ ⑤ ④ Name of Port Connecting to Micro USB For Developer RJ11 Customer Display RS232C PC, Printer USB Stick(For S/W Upgrade) Parallel Printer...

  • Page 17: Sensors

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2-6. SENSORS ● T: TRN (Transmitter) ● R: RCV (Receiver) RP1_T, RP1_R HOPPER IR/White_TRN_MODULE BLOCK_TAPE_DETECT REJECT_T, REJECT_R UVA, RP2_T UVB, RP2_R MRS, MRA SP_T, SP_R JP_T, JP_R STACKER_T, STACKER_R This machine uses various sensors to detect the malfunction of the machine the status of the notes in the machine and to recognize the denominations of the notes.
  • Page 18 Currency Discrimination Fitness Sorter SB - 2000 Service Manual VIEW - A VIEW - B VIEW - A RP1 SENSOR IR/White TRANS ASS’Y BLOCK TAPE DETECT UV SENSOR RP2 SENSOR VIEW - A MAGNETIC READER SENSOR VIEW - B RP1 SENSOR CIS SENSOR ROLLER DETECT TAPE RP2 SENSOR...
  • Page 19 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Inside of the Machine (Front Cover Open) Note: In case of feed roller, clean with slightly dampened cloth with alcohol. While rotating one side of the roller manually, stick the cloth to the other side of the roller. Caution: Cleaning the Banknote Scanner To keep your machine working properly, please clean the photo sensors, the rollers and the scanning glass once a day.

  • Page 20: Rollers

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 2-7. ROLLERS ROLLER_SEPARATOR_B ROLLER_TRANSFER_V ROLLER_PINCH_V ROLLER_REJECT_V ROLLER_DETECT_TAPE ROLLER_PINCH ROLLER_ADF_V ROLLER_FEED_4_V ROLLER_PICK_UP ROLLER_PINCH_EXIT ROLLER_FEED_MR_V ROLLER_FEED_3_V ROLLER_PINCH ROLLER_FEED_2_V ROLLER_PINCH...

  • Page 21: Chapter Overview Of Control Panel

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 3. Overview of Control Panel AUTO 3,170 3,170 ◐ ▶ MIXED DISPLAY For changing Display Mode Large View  Reject Reason View  Detail View FITNESS Mode ( FIT1  FIT2  FIT3 ) FITNESS MIXED ...

  • Page 22: Chapter Overview Of Display (Lcd)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 4. Overview of Display (LCD) AUTO CF ADD 0 S : ▶ ◐ SINGL R10 .M. .CF. . Auto / Manual Mode Counterfeit Detection Mode On / Off ADD Function On / Off Total Count of Bills Count of Bills in Stacker Batch Size...

  • Page 23: Chapter Getting Started

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 5. Getting Started … (Simple Counting) Placing Bills into the Hopper It is very important to place the bills on the hopper correctly because recognition performance of the bills is highly affected by the arrangement of the bills. And the number of the rejected bills can be increased when they are not arranged and placed properly.
  • Page 24 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Counting In AUTO mode, the machine starts to count the bill automatically as it detects the existence of the bill in the hopper. In MANUAL mode, the machine will start to count the bill only if the bills are placed into the hopper and START key is pressed.

  • Page 25: Chapter Basic Operation

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 6. Basic Operation Selecting Count Mode There are six counting modes; MIXED, SINGLE, FACE, ORIENT, COUNT and FITNESS modes. The modes are changed in sequence as shown below every time when the MODE key is pressed;...
  • Page 26 Currency Discrimination Fitness Sorter SB - 2000 Service Manual changed sequentially: D.D  $1  $2  $5  $10  $20  $50  $100  D.D D.D is an abbreviation of “Detected Denomination”. If D.D is selected, the machine detects the denomination of the first note and sets it to the selected denomination.
  • Page 27 Currency Discrimination Fitness Sorter SB - 2000 Service Manual will be arranged at the Stacker like the picture: When ‘ALL’ is selected, the machine will not check denomination information. All notes having same direction will be sent to the stacker automatically. Other operations are the same as SINGLE mode except that the machine sorts by direction and face.
  • Page 28 Currency Discrimination Fitness Sorter SB - 2000 Service Manual User can set different fitness parameters up to 3 Modes. (FIT 1 ~ 3) The fitness level can be adjusted in special menu. (Please refer to ‘Chapter 8. Set function and its parameters ->...
  • Page 29 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Regarding the function of STACKER CHANGE please refer to ‘Chapter 8. Set function and its parameters -> ‘Stacker Change (Once / Always)’ To select a denomination, press DENOM key. The denomination will be displayed in LCD. For example in case of US dollar, every time DENOM key is pressed, the denomination will be changed sequentially: All ...
  • Page 30 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Selecting Add Function ADD function provides cumulative count to the operator. If ADD is on, every counting result is summed to previous one. For example, if the first counting value is 120 and the second one is 150, the display will show the total, 270.
  • Page 31 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Changing Display Contents The machine provides various information regarding counting results. Every time pressing DISPLAY key, the display mode is changed sequentially. There are 3 kinds of views:  Large View ...
  • Page 32 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 3. Detail View (TOTAL) 4. Detail View (FIT) 5. Detail View (UNFIT) For the second example, the picture shows the reasons of the rejected notes; the first note was rejected by the reason of NO I.D and the second note was rejected by the reason of ‘CF UV’, next ‘CF UV’, etc.
  • Page 33 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Previous page (Reject reason view) is displayed by pressing MENU key, and get out from menu with CLEAR key. Summary of the Reject Reasons NO I.D. : The machine failed to identify the denomination. NO READ : The note was not successfully read.
  • Page 34 Currency Discrimination Fitness Sorter SB - 2000 Service Manual only grand total for SINGLE. If you want to check the grand total, press GT key. And you can check detail by pressing GT key as shown below pictures. Only in this display mode the operator can clear grand total by pressing CLEAR key.

  • Page 35: Chapter S/W Version And Currency Check

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 7. S/W Version and Currency Check 7-1. MAIN S/W VERSION MENU MODE CODE : 55757 1. ERROR STOP CTRL. 2. SENSOR LEVEL CTRL. 3. SYSTEM REPORT 4. SET A/S CALL No. 5.

  • Page 36: Image S/W Version

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 7-2. IMAGE S/W VERSION MENU MODE CODE : 55757 1. ERROR STOP CTRL. 2. SENSOR LEVEL CTRL. 3. SYSTEM REPORT 4. SET A/S CALL No. 5. SHADING 6. CF & MODE SET 7.

  • Page 37: Service Menu

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8. Set Function and its Parameters 8-1. SERVICE MENU 1 There are ‘Service Menu1’ and ‘Service Menu2’. Service Menu1 includes mainly the menu adjusting Parameter of Sensors. How to enter SERVICE MENU 1: Press : MENU MODE...
  • Page 38 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-1-1. ERROR STOP CTRL MENU MODE CODE : 55757 Sometimes there is a need to prevent 1. ERROR STOP CTRL. from stopping the machine even 1. ERROR STOP ON though some error is occurred when 2.
  • Page 39 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-1-3. SYSTEM REPORT MENU MODE CODE : 55757 3. SYSTEM REPORT 1. COUNTING REPORT 2. MAIN S/W VERSION 3. IMAGE S/W VERSION 4. S/N DISPLAY 5. S/N SETTING Counting Report In this mode, you can find the total number of the counted notes and the rejected notes. MAIN S/W VERSION, IMAGE S/W VERSION You can check the version of S/W and Currency.
  • Page 40 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-1-5. SHADING MENU MODE CODE : 55757 In order that a system 5. SHADING analyzes Reference Level 1. CIS and a signal of the machine, 2. UV 3. MR the system should know the 4.
  • Page 41 Currency Discrimination Fitness Sorter SB - 2000 Service Manual MODE SET: MODE set changes by pressing numeric key for each mode. ON/OFF changes whenever pressing the numeric key. ‘O’ means SELECT, ‘X’ means NOT SELECT. After finishing the setting, get out from menu with START key. MODE SET O : on X : off...

  • Page 42: Service Menu

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-2. SERVICE MENU 2 Service Menu2 includes the menu to have a test for development or for repair. How to enter SERVICE MENU 2: Press : MENU MODE CODE : 55757 DISPLAY To exit from the current function, press ‘MENU’...
  • Page 43 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-2-1. SENSOR TEST DISPLAY MENU MODE CODE : 55757 1. SENSOR TEST 1. LED TEST 2. CIS LED TEST 3. ADC TEST 4. SENSOR LOGIC TEST 5. UV TEST 6. MR TEST 1) LED TEST User can turn ON / OFF the LED.
  • Page 44 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 4) SENSOR LOGIC TEST In this mode, you can check whether the sensor is defective or not by checking the logic status of each sensors. Below picture shows logic status. When the sensors are covered by note, the status will ‘L(Low)’ LEFT RIGHT COVER :...
  • Page 45 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-2-2. KEY TEST MENU DISPLAY MODE CODE : 55757 PRESS ANY KEY In this mode, you can have a test if the machine detects the input of key. Every time you press a key, the name of the key will be displayed on LCD.
  • Page 46 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 8-2-4. MOTOR TEST DISPLAY MENU MODE CODE : 55757 4. MOTOR TEST 1. MAIN 800 RPM ON 2. MAIN 1000 RPM ON 3. MAIN 1200 RPM ON 4. MAIN MOTOR STOP 5.
  • Page 47 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 5. SELECTOR TEST 1. SELECTOR STACKER 2. SELECTOR REJECTOR In this test mode, you can examine the work of the selector. The selector changes the note path to the Rejecter pocket or Stacker pocket. The selector is located above the wheels. 8-2-6.
  • Page 48 Currency Discrimination Fitness Sorter SB - 2000 Service Manual FITNESS RESULT OF NOTE CURRENCY: RUR SOIL HOLE FOLDED: OIL-STAINS : TAPE CORNER TEAR GRAFFITI : TEST END As shown above, each level of note will be displayed. If you did not changed Fitness level (Default LEVEL = 5), placed note will be processed as Unfit, because the ‘soil level’...
  • Page 49 Currency Discrimination Fitness Sorter SB - 2000 Service Manual DISTRIBUTION - SOIL * Select ‘FIT 1’ SET : NUM KEY APPLY : DISP * And select RUB 10 [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY ] DSP DISTANCE : ▼▲...
  • Page 50 Currency Discrimination Fitness Sorter SB - 2000 Service Manual DISTRIBUTION - SOIL If ‘126’ is entered, initially processed SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY 50 notes are automatically distributed [ R 10 ] USE MODE KEY ] DSP DISTANCE : ▼▲...

  • Page 51: Shading

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 9. SHADING What is shading? Shading is to make a full swing reference waveform to read the full level of a signal. If the machine rejects too many notes in Mixed Mode or in CF Detection Mode, the system might not analyze the input of waveform.

  • Page 52: Cis Shading

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 9-1. CIS SHADING(IMAGE SHADING) CIS Shading Sheet (opaque) 11mm 23mm 11mm 200mm White: O.D = 0.05~0.08 MENU MODE CODE : 55757 1. Open the rear cover and clean the sensor. 2. Place the shading sheet over the scanner as shown on the below pictures 3.
  • Page 53 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Select the 1. CIS. 5. SHADING 1. CIS 2. IR 3. SOIL 4. UV 5. MR 6. CAP In displaying this message, press WARNING FOR PROPER SHADING ‘START’ key. REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO...

  • Page 54: Ir Shading

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual SHANDIG NG (Case 1) IMAGE SHADING  The left figure; Harness cut off or disconnected to the Main Board 0.01 0.02 0.02 ― 0.00 0.00 0.01 100% OnTime 1 : R= / G = / B= OnTime 2 : R= 255 / G = 255 / B= 255...
  • Page 55 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Please be careful about the orientation of shading sheet. Put the convex surface of shading sheet upward. 5. SHADING 1. CIS 2. I R 3. SOIL 4. UV 5. MR 6. CAP Check if IR SHADING result is “OK”...
  • Page 56 <UV SHADING SHEET: SHINWOO UV SHADING V1.0> 75 mm Shading sheet provided from SBM should be used. 1. Open the rear cover and clean the sensor. 2. Place the shading sheet over the scanner as shown on the below pictures 3.

  • Page 57: Uv Shading

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual Select the 4. UV 5. SHADING 1. CIS 2. IR 3. SOIL 4. UV 5. MR 6. CAP Press ‘START’ key WARNING FOR PROPER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO Processing….
  • Page 58 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Check if UV SHADING result is “OK” UV SHADING ― RUR 78 105 146 138 130 [ L ] To check the SHADING value, 47 21 [ R ] press ▼. [ OK ―...

  • Page 59: Mr Shading

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 9-4. MR SHADING <MR SHADING SHEET: Real Banknote ‘US$ 1’ > MENU MODE CODE : 55757 Place 1~5 bills of US$1 on the hopper with the same direction as shown on the left figure. Select the 4.
  • Page 60 Currency Discrimination Fitness Sorter SB - 2000 Service Manual MR SHADING PLACE SHADING PAPER ON HOPPER Check if MR SHADING result is MR SHADING NORM : 1.07 “OK” NOISE : If it is “NG”, repeat placing the note L : 1 R : 2 several times until “OK”...
  • Page 61 Currency Discrimination Fitness Sorter SB - 2000 Service Manual SHANDIG NG (Case 1) MR SHADING NORM : 0.09  Harness disconnected NOISE : between CF AMP and Image Board. L : 1 R : 2 (No Signal: Normal level values are not LEVEL : 32 (HIGH) (1) transferred to the Image Board) L : 18...

  • Page 62: Cap Shading

    9-5. CAP SHADING <CAP SHADING SHEET> (180x 105 mm) CAP SHADING SHEET provided from SBM can be used, or make 80 g/m paper according to the length and width as above. Attention ; Make sure that close the rear door in turning on the machine. As it were, please do not open the rear door as far as the main motor runs.
  • Page 63 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Press ‘START’ key WARNING FOR PROPER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO 1. Open rear cover and wipe the metallic CAP SHADING roller with soft cloth. STEP2..
  • Page 64 Currency Discrimination Fitness Sorter SB - 2000 Service Manual Check if CAP SHADING result is CAP SHADING ― OK “OK” [ 0 ] [ 1 ] [ 2 ] [ 3 ] [ 4 ] NOTE After SHADING, open the rear door [ 5 ] [ 6 ] [ 7 ]...

  • Page 65: Chapter Lcd Error Message

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 10. LCD Error Message LCD Error Messages Display Meaning FRONT COVER OPEN Front Cover is opened REAR COVER OPEN Rear Cover is opened MAIN MOTOR Main Motor stopped. CLEAR HOPPER Notes exist in the Hopper. CHECK REJECTOR Notes exist in the Rejecter CHECK STACKER...

  • Page 66: Cis Sensor

    Meanwhile, SB-2000 can get to control all of CIS level by itself through only Shading. And SB-1100 CIS has a sole yellow light source so it requires one VR, while SB-2000 has a RGB(Red, Green & Blue) multi light source so theoretically it requires 3 VRs. In terms of user’s convenience, the CIS Shading function at SB-2000 is much more upgraded than SB-1100.
  • Page 67 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 3) Hopper Sensor Sensitivity Prepare a business card and black matt tape Stick the tape to the card as left picture Run the ‘ADC TEST’ and place the card face attached the tape covering over the Hopper sensor ※...

  • Page 68: Solenoid Timing

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual Turn the R26 by a + screwdriver looking at the Display 11-3. SOLENOID TIMING To protect the Fly-out, make sure to keep a gap 2mm between the blade of guide selector and bent line of Plate Guide Lower making the blade 2mm upward from the bent line.

  • Page 69: Gap Between Separator And Adf Roller

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 11-4. Gap between Separator and ADF Roller  Prepare 2 banknotes Separator  Fix one of the pick-up rollers with one hand.  Grasp the note with another hand as Pick-Up roller the left picture, and try to insert and draw it between gap of ADF and Separator roller until the note is...

  • Page 70: Timing Between Adf And Pick-Up Roller

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 11-5. Timing between ADF and Pick-up Roller 2~4 Teeth Roller Pick-up Roller Pick-up Roller ADF Set the timing belt ‘S3M237’  Cover the Front cover and turn the Pick-up and ADF till the teeth position of two rollers is same as above figure.

  • Page 71: Chapter S/W Upgrade

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 12. S/W Upgrade 12-1. USB Down list In this mode, user can simply install new software for upgrade by USB Memory Stick. The steps for upgrade are as follows. 1. With the machine on, insert USB Memory Stick which has the file provided from service provider to the machine.

  • Page 72: Vol_2000 S/W In Pc

    12-2. VOL_2000 S/W in PC * Installing BOOT, KERNEL and RAMDISK 1. SB-2000 has a new function to install software and to output statistical data. In order to apply this new function, it is necessary to install the boot, kernel and ramdisk programs.
  • Page 73 1. Now move to DowmMode in the Top Menu bar. 2. Clicking it is followed by a pop-up window where programs are selectable. 3. Select the ‘SBM L_BOOT and then click ‘FILE’ in the Top Menu bar ‘OPEN’ of the full- down menus.
  • Page 74 Currency Discrimination Fitness Sorter SB - 2000 Service Manual File → OPEN STEP 4 Writing program 1. Just after clicking the File and Open in the Top Menu Bar and selecting BOOT file- Boot_xxxxxx, the ‘Programmer’ a window pop-up immediately shows up. Then click “Program →...
  • Page 75 Currency Discrimination Fitness Sorter SB - 2000 Service Manual...
  • Page 76 * Two ways to upgrade the Main and Image S/W. 1) Upgrading by using vol_SB2000_V1.0  Select SBM MAIN HEX in DownMode like the process in Step 3. After selecting *.hex file in Main folder, click Program  Next. Then, the program is being written. The machine will be automatically turned off and on taking around 40 seconds until upgrading is finished.
  • Page 77 Currency Discrimination Fitness Sorter SB - 2000 Service Manual ③ In case Boot in flash memory is damaged, it is impossible to upgrade even in SOS mode, therefore, please be careful. Pic 1. Main B’d Pic 2. Image B’d 2) Upgrade by using USB memory stick ①...
  • Page 78 We’d recommend to use USB memory stick that the capacity is under 4GB after formatting it in FAT32 way. In case the capacity is over 4GB or the system of FAT16, exFAT or NTFS is used, it may not work in SB-2000 normally or there might be some problem to run the machine. STEP 7 SHADING After installing and upgrading programs, make sure to do shadings.

  • Page 79: Chapter Pulley & Timing Belts

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 13. Pulley & Timing Belt Pulley_ADF_V_S3M-40 Pulley_ADF_V_S3M-40 Pulley_Feed_1_V_S2M-24 Pulley_Feed_1_V_S2M-24 Pulley_Feed_2_V_S3M-23 Pulley_Feed_4_V_S3M-32 Pulley_Feed_4_V_S3M-32 Pulley_Feed_Reject_V_S3M- Pulley_Feed_Reject_Clutch_V_S3M-15 Pulley_ADF_Clutch_V_S3M-32 Pulley_Feed_4_V_S3M-32 Pulley_Feed_MR_V_S3M-21 S3M198 S3M237 S3M255 S3M156 S3M252 S2M124 S2M231...

  • Page 80: Chapter Maintenance

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 14. Maintenance Assy_Block_Tape_Detector is the part that is apt to be accumulated by much dust including powder of notes and even metallic particles etc. So it is necessary for periodically clearing dust.

  • Page 81: Connection Diagram

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15. Board & Component 15-1. Connection Diagram...

  • Page 82: Board Description

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2. Board Descriptions 15-2-1. VD_MAIN (Front Side)

  • Page 83: Vd_Image(Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-2. VD_IMAGE (Front Side)
  • Page 84 Currency Discrimination Fitness Sorter SB - 2000 Service Manual VD_IMAGE (Rear Side)

  • Page 85: Vd_Ope(Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-3. VD_OPE (Front Side)
  • Page 86 Currency Discrimination Fitness Sorter SB - 2000 Service Manual VD_OPE (Rear Side)

  • Page 87: Cf_Amp (Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-4. CF_AMP (Front Side)

  • Page 88: Vd_Mra (Front Side, Rear Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-5. VD_MRA (Front Side, Rear Side) 15-2-6. VD_MRS_L (Front Side, Rear Side) 15-2-7. VD_MRS_R (Front Side, Rear Side)

  • Page 89: Vd_Uva (Front Side, Rear Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-8. VD_UVA (Front Side, Rear Side) 15-2-9. VD_UVB (Front Side, Rear Side)

  • Page 90: Vd_Rp_Trn (Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-10. VD_RP_TRN (Front Side) 15-2-11. VD_RP_RCV (Front Side, Rear Side)

  • Page 91: Cap_Amp (Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-12. CAP_AMP (Front Side)

  • Page 92: Connector (Front Side)

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 15-2-13. CONNECTOR (Front Side) 15-2-14. CAP_RECEIVE (Front Side)

  • Page 93: Chapter Assembly Drawings

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16. Assembly Drawings 16 - 1. TOP LEVEL 16 - 2. ASS'Y COVER PANEL 16 - 3. ASS'Y COVER TOP 16 - 4. ASS'Y POCKET UPPER 16 - 5. ASS'Y POCKET LOWER 16 - 6.
  • Page 94 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 1. TOP LEVEL CODE PART NAME Q’TY 1A02X3089A ASS'Y_COVER_PANEL_2 720105210B COVER_SIDE_LOWER_L_1 1A01X2092A ASS'Y_COVER_SIDE_UPPER_L_B 720714400A COVER_TOP_ENTRANCE_V 1A02X2091A ASS'Y_COVER_TOP_C 7800F022XA SPECIAL_SCREW_UPPER 720105110B COVER_REAR_UPPER_1 720105010B COVER_REAR_LOWER_1 8607A013XA COOLING_FAN_60X60(t=10mm) 1A01X2093A ASS'Y_COVER_SIDE_UPPER_R_B 720105310B COVER_SIDE_LOWER_R_1 1A02X2117A ASS'Y_POCKET_UPPER_8 1A02X2116A...
  • Page 95 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 2. ASS'Y COVER PANEL CODE PART NAME Q’TY 8807B057XA WINDOW_LCD_V 8807A056XA FLIM_MEMBRANE 9002C028XA LABEL_WARNING_8(ENG) 720714500A COVER_PANEL_MID_MEM 1A07X1107A PBA_VD_OPE_V2.2 720206010A COVER_PANEL_8 720004400A WINDOW_HOPPER 1A00X1004A PBA_HOPPER 720714600A KEY_UP/DOWN_MEM LCD_MODULE 720714700A KEY_START/CLEAR_MEM...
  • Page 96 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 3. ASS'Y COVER TOP CODE PART NAME Q’TY 720004303A TRAY_BILL_IN_GUIDE GUIDE_BILL_L 720001403A 720001300A GEAR_BILL_GUIDE PAPER_WASHER 8400D009XA 720207020C COVER_TOP_8 GUIDE_BILL_R 720001503A...
  • Page 97 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 4. ASS'Y POCKET UPPER CODE PART NAME Q’TY REFLECT_MIRROR 8800E011XA POCKET_UPPER_8 720206820C TORSION_SPRING_PINCH_L 7600B004XA SHAFT_PINCH_R_U_POCKET 7800A015XA PLASTIC_WASHER_Ø6(6.2x10x_0.5T) 8400D010XA ROLLER_PINCH 800000900A E_RING_Ø5(5x11x0.6)_Fe_ZB 8400A003XA TORSION_SPRING_PINCH_R 7600B005XA...
  • Page 98 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 5. ASS'Y POCKET LOWER CODE PART NAME Q’TY 720206720C POCKET_LOWER_8 1A00X3065A ASS'Y_STACKER_SENSOR...
  • Page 99 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 6. ASS’Y UPPPER & LOWER BODY CODE PART NAME Q’TY 1A07X1104A PBA_VD_MAIN_V2.1 1A01X1037A PBA_CF_AMP_V1.3 740000800A BKT_PCB_MOUNT 1A07X1106A PBA_VD_IMAGE_V2.1 740709500A PCB_IMAGE_SUPPORT 1A07X1105A PBA_AMP_V2.0 1A07X2166A ASS'Y_REAR_BODY ASS'Y_UPPER_BODY 740000500A BKT_HINGE_STOPPER ASS'Y_LOWER_ BODY 7600B007XA TORSION_SPRING_MAIN_HINGE_L 7800A011XA...
  • Page 100 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 7. ASS’Y UPPPER BODY 1...
  • Page 101 Currency Discrimination Fitness Sorter SB - 2000 Service Manual CODE PART NAME Q’TY 8400A004XA E_RING_Ø6(6x12x0.8)_Fe_ZB 8200A005XA BEARING_LF_1680ZZ 800000800A ROLLER_PICK_UP 740708700A PLATE_SIDE_UPPER_L_V 740004200A UPPER_SUPPORT_1 800702600A ROLLER_FEED_2_V 800702900A ROLLER_REJECT_V 800702800A ROLLER_FEED_4_V 800702700A ROLLER_FEED_3_V ASS'Y_PLATE_GUIDE_UPPER_V 1A00X2066A ASS'Y_SHAFT_ADF_ADJUST 800703000A ROLLER_ADF_V 800702400A ROLLER_DETECT_TAPE 800702500A ROLLER_FEED_MR_V 8207A016XA F63800ZZ 8407A056XA...
  • Page 102 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 8. ASS'Y PLATE GUIDE UPPER CODE PART NAME Q’TY 1A00X1011A PBA_JP/SP_R 720002100A GUIDE_RPS 740708900A PLATE_GUIDE_UPPER_V 1A00X1027A PBA_REJECT_T 1A00X1026A PBA_REJECT_R 740001600A BKT_REJECT_BAR 8800A003XA BAR_REJECT_B...
  • Page 103 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 9. ASS’Y LOWER BODY CODE PART NAME Q’TY 1A00X3046A ASS'Y_SELECTOR 740708500A PLATE_SIDE_LOWER_L_V 1A02X2116A ASS'Y_POCKET_LOWER_8 1A01X2082A ASS'Y_PLATE_GUIDE_LOWER_2 740004100A SUPPORT_LOWER_PLATE 1A00X2064A ASS'Y_WING_STACKER 1A00X3045A ASS'Y_MOTOR_STACKER 1A01X3069A ASS'Y_SMPS_UNIT_B 1A00X2070A ASS'Y_PLATE_BASE 740507800A MOTOR_SHIELD 1A00X3044A ASS'Y_MOTOR_MAIN 8200A004XA BEARING_LF_1360ZZ...
  • Page 104 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 10. ASS'Y PLATE GUIDE LOWER...
  • Page 105 Currency Discrimination Fitness Sorter SB - 2000 Service Manual CODE PART NAME Q’TY 740105100A PLATE_GUIDE_LOWER_2 8800C005XA ELECTRO_BRUSH_1 1A00X2052A ASS'Y_PINCH_ROLLER_EXIT 8400A003XA E_RING_Ø5(5x11x0.6)_Fe_ZB 800001000A ROLLER_PINCH_EXIT 8400D010XA PLASTIC_WASHER_Ø6(6.2x10x_0.5T) 7800A014XA SHAFT_PINCH_ROLLER 740001100A BKT_PINCH_FDR_2 800000900A ROLLER_PINCH 1A00X2074A ASS'Y_PINCH_ROLLER_FDR_2 720002100A GUIDE_RPS 1A00X1012A PBA_JP/SP_T 1A00X2053A ASS'Y_PINCH_ROLLER 740000900A BKT_PINCH_EXIT 7600A002XA COIL_SPRING_PINCH...
  • Page 106 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 11. ASS'Y PLATE BASE CODE PART NAME Q’TY WIRE_SADDLE_SMALL 8800E024XA PLATE_BASE 740002200A RUBBER_FOOT 8800D012XA...
  • Page 107 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 12. ASS'Y SELECTOR CODE PART NAME Q’TY ASS'Y_SOLENOID 1A00X3047A BKT_SELECTOR 740001700A SHAFT_SELECTOR_CONN 7800A018XA GUIDE_SELECTOR 720002300A...
  • Page 108 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 13. ASS'Y SMPS UNIT CODE PART NAME Q’TY 8400B006XA HEX_SUPPORT_M3X6_Fe_Ni 8800E024XA WIRE_SADDLE_SMALL 1A07X1096A PBA_VD_PARALLEL V1.4 8800A007XA FILM_GUARD_SMPS 740001300A BKT_POWER 1A01X1048A PBA_SMPS_Rev.001 8801A026XA FILM_POWER_2...
  • Page 109 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 14. ASS'Y BKT MOTOR STACKER CODE PART NAME Q’TY 8200A004XA BEARING_LF_1360ZZ WING_STACKER 720004500A 7800A019XA SHAFT_STACKER 740001900A BKT_STACKER BUSH_STACKER_MOTOR 720000100A 8607A012XA MOTOR_MAIN_DMN-37HB...
  • Page 110 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 15. ASS’Y UPPPER BODY 2...
  • Page 111 Currency Discrimination Fitness Sorter SB - 2000 Service Manual CODE PART NAME Q’TY 8400A005XA E_RING_Ø7(7x14x0.8)_Fe_ZB 8200A005XA BEARING_LF_1680ZZ 8400A004XA E_RING_Ø6(6x12x0.8)_FE_ZB 720002500A HOOK_OPEN_L 7600B009XA TORSION_SPRING_OPEN_HOOK_L 1A07X2164A ASS'Y_SEPARATOR_V 720713100A PULLEY_REJECT_CLUTCH_V_S3M-15 720713200A PULLEY_ADF_CLUTCH_V_S3M-32 8207B021XA BELT_LINK 8207B018XA BELT_TAPE 720712800A PULLEY_FEED_1_V_S2M-24 8207B022XA BELT_ADF_V 720713300A PULLEY_ADF_V_S3M-40 720714800A PULLEY_FEED_MR_V_S3M-21 7600B010XA TORSION_SPRING_OPEN_HOOK_R...
  • Page 112 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 16. ASS'Y SHAFT ADF ADJUST CODE PART NAME Q’TY SHAFT_ADF_ADJUST 7800A010XA SPECIAL_SCREW_LOWER 7800F021XA RUBBER_TENSION_RING 6200A002XB PLATE_SPRING_ADF 740003900A...
  • Page 113 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 17. ASS'Y SEPARATOR CODE PART NAME Q’TY 1A00X2026A ASS'Y_PRESS_ROLLER 800001300A ROLLER_SEPARATOR_B 1A07X2165A ASS'Y_TRANSFER_ROLLER_V 8200A005XA BEARING_LF_1680ZZ 7800B003XA BUSH_ONEWAY_BEARING 8400A005XA E_RING_Ø7(7x14x0.8)_Fe_ZB 7800A012XA SHAFT_HINGE_TOP 7800C001XA ARM_ADF_ADJUST 7600B006XA TORSION_SPRING_ADF...
  • Page 114 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 18. ASS’Y UPPPER BODY 3 CODE PART NAME Q’TY BKT_CIS_R 740000300A 6607H015XA CIS_V ASS'Y_GUIDE_IN_UPPER_V 1A07X2162A 1A07X2163A ASS'Y_GUIDE_IN_LOWER_V PBA_ENCODER 1A00X1003A 740000400A BKT_ENCODER 720000300A COVER_ENCODER_WHEEL FRONT_SWITCH(SSM-3142-15Z) 740000200A BKT_CIS_L...
  • Page 115 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 19. ASS'Y GUIDE IN LOWER CODE PART NAME Q’TY PBA_VD_UVB V2.1 1A07X1095A 720713800A CAP_RP2_V GUIDE_IN_LOWER_V 720713700A GLASS_UV_REFLECT 7801G029XA 7801G025XB UV_FILTER_DUMMY...
  • Page 116 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 20. ASS'Y GUIDE IN UPPER CODE PART NAME Q’TY GUIDE_IN_UPPER_V 720713400A CAP_RP1_V 720713500A PBA_VD_RP_R V2.1 1A07X1094A 720713600A DUST_ROLLER COVER_SPRING_DUST 740709800A...
  • Page 117 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 21. ASS'Y REAR BODY CODE PART NAME Q’TY ASS'Y_CASE_DETECTOR_V 1A07X2172A 1A07X2173A ASS'Y_BKT_DETECTOR_V...
  • Page 118 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 22. ASS'Y BLOCK TAPE DETECT...
  • Page 119 Currency Discrimination Fitness Sorter SB - 2000 Service Manual CODE PART NAME Q’TY 720714100A LOCKER_IR_LED 1A07X1098A PBA_IR_TRN_MODULE 740709000A SPRING_PINCH 1A07X2166A ASS'Y_REAR_PINCH_ROLLER_V 720714000A CASE_DETECTOR_V 1A07X2167A ASS'Y_BLOCK_TAPE_DETECT 720713800A CAP_RP2_V 1A07X1100A PBA_VD_UVA V2.3 1A07X1102A PBA_VD_MRS_R_V2.2 1A07X1101A PBA_VD_MRS_L_V2.2 1A07X1097A PBA_VD_RP_T V2.2 720713500A CAP_RP1_V 7607A022XA COIL_SPRING_TAPE_DETECT 7807A066XA BUSH_SCREW...
  • Page 120 Currency Discrimination Fitness Sorter SB - 2000 Service Manual 16 - 23. ASS'Y_BKT_DETECTOR_V CODE PART NAME Q’TY 7807A068XA GUIDE_BUSH_HANDLE 740709400A BKT_DETECTOR_V HANDLE_V 740709500A 7807A067XA SHAFT_DETECTOR_OPEN 7607A023XA COIL_SPRING_OPEN_HANDLE E_RING_Ø5(5x11x0.6)_Fe_ZB 8400A003XA...

  • Page 121: Chapter Specifications

    Currency Discrimination Fitness Sorter SB - 2000 Service Manual 17. Specifications Item Unit Specification Size (W x D x H) 312[W] x 321[D] x 289[H] Weight Approx. 16 Hopper capacity Notes Stacker capacity Notes Max.200 Reject pocket capacity Notes Max. 100 Display Type 240 x 144 Graphic LCD 2 RS232C Port(9 Pin D-SUB &...

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