SBM SB-1100 Service Manual
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SBM SB-1100 Service Manual

Currency discrimination counter
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Leading Image Processing Technology
We've been there when you needed
SB-1100
Currency Discrimination Counter
Service Manual
SBM Co., Ltd.
Ver. 1.04

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Summary of Contents for SBM SB-1100

  • Page 1 Leading Image Processing Technology We've been there when you needed SB-1100 Currency Discrimination Counter Service Manual SBM Co., Ltd. Ver. 1.04...

  • Page 2: Ass'y Upper Body

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Important Safety Information Always be careful when using the machine. To reduce the risk of fire electrical shock, and other injuries, keep these safety considerations in mind when installing, using, and maintaining your machine: Stability.

  • Page 3: Ass'y Upper Body

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 9. Avoid direct viewing of the image sensor lights. The lamps are bright and, while not harmful, they may cause an annoying afterimage. Always keep the rear cover closed during operation and storage. Safety Notes Your machine and the supplies are designed and tested to meet strict safety requirements.

  • Page 4: Table Of Contents

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Table of Contents Chapter 1 Installation Unpacking List Choosing a Location Handling the Machine Chapter 2 Description of the Parts Outside Inside (Left) Inside (Right) Inside (Rear-1) Inside (Rear-2) Inside (Rear-3) Transfer Path & Sensors...
  • Page 5 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER MR, MR Array Shading IR Shading Chapter 8 Upgrading Program Main S/W Upgrading Image S/W Upgrading How to download image of banknote The steps for getting LOG data Chapter 9 Parts List Chapter 10...

  • Page 6: Installation

    Cleaning Brush 1pc. Glass Cleaning Cloth 1 pc. Serial Cable (Connection between SB-1100 & PC) (option) 1 pc. Printer Cable (used in connecting a printer) (option) 1 pc. Choosing a Location To help guarantee the trouble-free operation of your machine, place it on a flat, stable surface near your workstation.

  • Page 7: Description Of The Parts

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Description of the Parts Outside Front View Rear View...

  • Page 8: Inside (Left)

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Inside (Left) Brake (Inside) PBA Main Encoder Solenoid PBA Image Inside (Right) Clutch Idle Main Motor Exit Motor...

  • Page 9: Inside (Rear-1)

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Inside (Rear-1) IR Trans. UV, MR MG Single (Left, Right) SMPS Inside (Rear-2) IR Receiver (Infrared) (Image Sensor) UV(Tran. Rcv.) (Ultraviolet)

  • Page 10: Inside (Rear-3)

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Inside (Rear-3) IR Trans. UV Rcv. (Ultraviolet) MR Array (Magnetic) MG Single (Magnetic) Transfer Path & Sensors Sensor(Tx) Miss Feeding Sensor(Rx) Jam0 Hopper IR Array & RP1 Rejecter RP2/UV MR Array & Single Stacker...

  • Page 11: Function Of Each Board

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Function of each Board Main Board  The part controlling on MAIN board is same as the following.  Control & Processing  Operation Panel : LCD Displaying, Key In  Sensors : Hopper, RP1, RP2, JP, SP, Reject, Stacker, Front Cover, Encoder ...

  • Page 12: Amp. Board

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER  Control & Processing  CIS : Image Processing  UV, MR Array, MR_L/R, IR : Counterfeit Detection  Printer : Serial Printer, Parallel Printer Important parts on Image Board Image Processor SRAM RS232C Driver...

  • Page 13: Interface Between Sb1000 And Other Units

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Interface between SB1000 and other units Connect with PC It should be connected with Com.1 port of PC. Check the ‘Baud rate’ (Press ‘FUNC.’ ‘6. INTERFACE’  ‘2. BAUD RATE’  ‘4. 57600 BPS’  ‘ESC’) FUNC.

  • Page 14: Connect With Serial Printer

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Connect with Serial Printer Check that the Printer type was set as ‘Serial Printer’ (Press : ‘FUNC.’ ‘6.INTERFACE’  ‘1.PRINTER TYPE’  ‘1.SERIAL PRINTER’  ‘ESC’) FUNC. 1. SPEED AUTO CF 2. CONTRAST OF NOTE 3.
  • Page 15 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 2. Communication Mode Xon/Xoff SB1000 Printer Interface Setting SB1100 supports only the below interface specification if the printer is set to Serial in Interface Menu. Please refer to Set Function and Its Parameters (Ch. 7 Setup Interface and Print results’) in User’s Guide.

  • Page 16: Connect With Parallel Printer

    Parity Check : None Connect with Parallel Printer Printer Protocol to print ‘Banknote serial number’ require SBM designed thermal printer and must be purchased from SBM. Check that the Printer type was set as ‘‘Parallel Printer’ (Press ‘FUNC.’ ‘6.INTERFACE’  ‘1.PRINTER TYPE’  ‘2.PARALLEL PRINTER’  ‘ESC’) FUNC.

  • Page 17: Connect With Customer Display (Model: Sv-110)

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 7. INTERFACE 1. PRINTER TYPE 1. PRINTER TYPE 1. SERIAL PRINTER 2. BAUD RATE 2. PARALLEL PRINTER 3. DATA BIT 4. STOP BIT 5. PARATY 6. COLUMN LENGTH AUTO CF PARALLEL PRINTER Selected MIXED...

  • Page 18: Technical Functions Setup And Test

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Technical Function to Setup and Test To enter the Test Mode, press FUNCTION -> BATCH key then input the password “55757” and now you enter into the Control Mode. You can move to any technical mode by pressing CF key (Test Mode) or DENOM.
  • Page 19 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER...

  • Page 20: Control Mode Function

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Control Mode Function 1. Error Stop Control Sometimes there is need to prevent from stopping the machine even though some error is occurred when you test the machine. If you want to do this, select “ERROR STOP OFF”. But after the test, it must be restored to “ERROR STOP ON”...

  • Page 21: Test Mode Functions

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 6. Sensor set When you want to turn on only one kind of counterfeit sensor, you can select in this menu. (THE PASS WORD: 35719) Test Mode Functions 1. Sensor Test There’s no need to have a LED Test.
  • Page 22 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Stacker Rejecter There’s no need to have a CIS Test, UV Test, MR/MR Array Test, IR Test and IR Logic Test. 4. Key Test In this test mode, you can examine whether the machine detects the key input correctly. Every time you press a key, the display will show the name of the key but CLEAR and FUNCTION key are not displayed and just work.

  • Page 23: Adjustment

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Adjustment CIS SENSOR When you exchange the CIS Sensor or PBA Image, you have to adjust CIS level with ‘R39(Variable Resistor)’ on the PBA Image Please perform the ‘CIS Shading’.(Please refer to chapter ‘8. Shading-CIS’.) Please adjust ‘the R39 (variable resistor)’...

  • Page 24: Lcd Contrast

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER LCD Contrast You can adjust the contrast of LCD display with ‘VR2’(Variable Resistor). Hopper Sensor ‘FUNC.’’BATCH’ ‘55757’  ‘CF’  ‘1 . SENSOR TEST’  ‘2.ADC TEST’  ‘ESC’ FUNC. BATCH 1. SPEED AUTO CF 2.

  • Page 25: Timing Between Adf And Pickup Roller

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 55757 1. ERROR STOP CONTROL. 2. SENSOR LEVEL CONTROL. 3. SYSTEM REPORT 4. SET A/S CALL NO. ENTER CODE ［ ］ 5. SHADING 6. SENSOR SET 1. SENSOR TEST 1. SENSOR TEST 2. KEY TEST 3.

  • Page 26: Gap Adjustment: Brake

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Adjusting method Drive a ‘Set screw’ with ‘L-Wrench’ after Alignment Gap Adjustment: Brake 1. Screw as same as on the picture 2. Insert Gap Gauge (0.3~0.4mm)

  • Page 27: Gap Adjustment: Clutch

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 3. Tighten Set Screw (2 Point) Gap Adjustment: Clutch 1. Screw as same as on the picture 2. Insert Gap Gauge 3. Tighten Set Screw (0.3~0.4mm)

  • Page 28: Gap Of Adf

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Gap of ADF If too Wide  ‘Double Feeding’ or ‘Over Run’ If too Narrow  ‘Miss Feeding’ or ‘Jam0’ -. The gap should not be too wide to get overlapped 2 number of banknote input into it.

  • Page 29: Shading

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Shading CAUTION: Before you make shading, please load default parameter (Press ‘FUNC’ → ‘8. PARAMETER ’→ ‘1. LOADING DEFAULT’ → ‘ESC’)  What is Shading? Distortion caused by artifacts and difference of characteristic.  Why need Shading data.
  • Page 30 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Insert more than 20 number of ‘Usual Paper’ or ‘MONEY’ like picture MOTOR SHADING PLACE TEST SAMPLE ON HOPPER If displayed ‘NG’, please put on If displayed ‘OK’, please press again until displayed ‘OK’.

  • Page 31: Cis Shading

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER CIS Shading If Image PCB is replaced with a new one or there are lots of rejected notes from failure of recognition (NO I.D), it is recommended to make a new CIS Shading. 1. Open rear cover then clean the sensors.
  • Page 32 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER ‘FUNC.’’BATCH’ ‘55757’  ‘5’  ‘2’ ’ENTER’  ‘ESC’ FUNC. BATCH 1. SPEED AUTO CF 2. CONTRAST OF NOTE 3. START & MODE SET 4. BEEF 5. POCKET CAPACITY 6. INTERFACE 7. BANKNOTES CRITERIA MIXED ▼...

  • Page 33: Uv Shading

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER [NG code] NG(1): if Black Average > 0.15V NG(2): if (Black Max – Black Min) > 0.10 NG(12): if White Avg > 1.22V or White Avg<0.85V NG(13): if White Uniformity < 70% UV Shading UV SHADING Sheet V1.0...
  • Page 34 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER FUNC. BATCH 1. SPEED AUTO CF 2. CONTRAST OF NOTE 3. START & MODE SET 4. BEEF 5. POCKET CAPACITY 6. INTERFACE 7. BANKNOTES CRITERIA MIXED ▼ 8. PARAMTERL 55757 1. ERROR STOP CONTROL.
  • Page 35 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER MR Shading MR SHADING SHEET : USE US $1 (Rear Banknote) Clean the sensors. Then press ‘FUNC.’’BATCH’ ‘55757’  ‘5’  ‘4’ ’ENTER’  ‘ESC’ FUNC. BATCH 1. SPEED AUTO CF 2. CONTRAST OF NOTE 3.
  • Page 36 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Place 1~3 number of ‘US$1’ on hopper MR SHADING PLACE SHADING PAPER ON HOPPER If displayed ‘OK’, please press ‘ESC’ MR SHADING AUTO CF Norm : 1.08 Noise : L : 0 R : 2...
  • Page 37 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER IR Shading. IR SHADING SHEET Clean the sensors. Then press ‘FUNC.’’BATCH’ ‘55757’  ‘5’  ‘5’ ’ENTER’  ‘ESC’ FUNC. BATCH 1. SPEED AUTO CF 2. CONTRAST OF NOTE 3. START & MODE SET 4.
  • Page 38 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER ENTER 5. SHADING WARNING FOR PROFER SHADING 1. MOTOR REFER TO THE SVC 2. CIS MANUAL 3. UV 4. MR PRESS ESC TO CANCEL 5. IR PRESS ENTER TO GO Place ‘IR SHADING SHEET’ on hopper...

  • Page 39: Main S/W Upgrading

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Upgrading Main S/W Upgrading Getting start ▪ Press deep switch before turn on the power switch using needle as picture. Turn on the power switch and wait 2~3 Sec. Take out the needle. The LCD will display nothing except back Light.
  • Page 40 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 1. Execute the Programmer (‘Flip’) 2. Select Device: AT89C51RD2 or AT89C51ED2 3. Set Communication Port and Baud rate ▪ Port: COM1 ▪ Baud rate: 115200...
  • Page 41 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 4. Load HEX File to install Run programming by Clicking ‘Run’ button...
  • Page 42 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 6. Power off & on 7. Load default parameter ‘ FUNC.’  ‘8’  ‘1’  ‘ESC’ 1. SPEED 8. PARAMETER 2. CONTRAST OF NOTE 3. START & MODE SET 1. LOADING DEFAULT 4. BEEP 2.

  • Page 43: Image S/W Upgrading

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Image S/W Upgrading *.swt Start *.swt *.swm Power Off/On Power Off/On Shading UV, MR & IR 1. Execute ‘sb1000_v300.exe’(or ‘V310’) by double clicking. 2. Open the [ ~. swm] File Double click...
  • Page 44 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 3. Press [Program] button 4. Press [ Next >> ] button 5. Wait until automatically finished. 6. Close Programmer Dialog box(Press OK) 7.Power off & on 8. Open the [ ~. swt] File Repeat step3~step6 (Install the remained *.SWT files with same method)

  • Page 45: How To Download Image Of Banknote

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER How to download image of banknote SB1000_v300.exe Click ‘New’ in File Menu Put on the sample note on Hopper Click Image Download (1) in Tools Menu Wait until end of receiving Click ‘Save as’ in File Menu Save Image as ‘bmp format’...

  • Page 46: The Steps For Getting Log Data

    Please get and collect the sensor data as many as possible of the counterfeit can’t detected and the real banknotes detected as counterfeit by SB-1100 and send to us, SBM. These data is important and big help to revise the program.
  • Page 47 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 4. Press ‘open’ icon, and open the comport If it fails to open, make activate till become OK changing the comport no. of No.3. 5. It succeeds to open, press ‘ID’ icon, and make getting LOG data Mode 6.
  • Page 48 8. After test as much as you want to test Press ‘Save’ button. When the below screen shows and save as the file name that you want. 9. Repeat the above No.6-No.8. 10. Send the saved ‘*.txt’ file to us, SBM by email.

  • Page 49: Parts List

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Parts List Parts List Ver. 1.0 CODE PART NAME Q'TY 1A00X1003A PBA_ENCODER 1A00X1004A PBA_HOPPER 1A00X1011A PBA_JP/SP_R 1A00X1012A PBA_JP/SP_T 1A00X1026A PBA_REJECT_R 1A00X1027A PBA_REJECT_T 1A00X1035A PBA_STACKER_R 1A00X1036A PBA_STACKER_T 1A00X2003A ASS'Y_CIS 1A00X2005A ASS'Y_COVER_TOP 1A00X2025A ASS'Y_POCKET_UPPER 1A00X2026A ASS'Y_PRESS_ROLLER...
  • Page 50 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 1A00X3046A ASS'Y_SELECTOR 1A00X3047A ASS'Y_SOLENOID 1A00X3048A ASS'Y_FRONT_COVER_SWITCH 1A00X3050A ASS'Y_CLUTCH 1A00X3065A ASS'Y_STACKER_SENSOR 1A01X1037A PBA_CF_AMP_V1.2 1A01X1038A PBA_IMAGE_V3.3 1A01X1039A PBA_IR_TRN_V1.4 1A01X1040A PBA_IR_RCV_V1.3 1A01X1041A PBA_MAIN_V2.2 1A01X1042A PBA_MRS6_V1.5 1A01X1043A PBA_MRA60MU_V1.3 1A01X1044A PBA_OPE_V1.1 1A01X1045A PBA_PARALLEL_V1.2 1A01X1046A PBA_UVA_V1.4 1A01X1047A PBA_UVB_V1.4 1A01X1048A PBA_SMPS_Rev.001 1A01X1049A PBA_CONN_V1.1...
  • Page 51 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 6800A001XA CR_2032H 7000A008XA HARNESS_PH_01 7000A009XA HARNESS_PH_02 7000A011XA HARNESS_PH_05 7000A021XA HARNESS_PH_13 7000A025XA HARNESS_PH_19 7000A026XA HARNESS_PH_20 7000A028XA HARNESS_PH_23 7000A029XA HARNESS_PH_24 7000A031XA HARNESS_PH_27 7000A036XA HARNESS_PH_32 7000A038XA HARNESS_PH_36 7000A039XA HARNESS_PH_38(F) 7000A040XA HARNESS_PH_38(M) 7000C037XA HARNESS_PH_35 7000C046XA SERIAL_CABLE 7001A048XA PH_17(2p Front Cover SW, Clutch)
  • Page 52 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 720000300A COVER_ENCODER_WHEEL 720000400A COVER_PANEL 720000500A COVER_REAR_LOWER 720000600A COVER_REAR_UPPER 720000700A COVER_SIDE_LOWER_L 720000800A COVER_SIDE_LOWER_R 720000900A COVER_SIDE_UPPER_L 720001000A COVER_SIDE_UPPER_R 720001100A COVER_TOP 720001200A COVER_TOP_ENTRANCE 720001300A GEAR_BILL_GUIDE 720001400A GUIDE_BILL_L 720001500A GUIDE_BILL_R 720001900A GUIDE_PRESS_ROLLER 720002100A GUIDE_RPS 720002300A GUIDE_SELECTOR 720002400A GUIDE_TRANSFER_ROLLER...
  • Page 53 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 720104303A REAR_CASE 720104304A GUIDE_SENSOR_IR 720104305A GUIDE_SENSOR_UV 740000200A BKT_CIS_L 740000300A BKT_CIS_R 740000400A BKT_ENCODER 740000500A BKT_HINGE_STOPPER 740000600A BKT_IDLE 740000800A BKT_PCB_MOUNT 740000900A BKT_PINCH_EXIT 740001100A BKT_PINCH_FDR_2 740001200A BKT_PINCH_ROLLER 740001300A BKT_POWER 740001500A BKT_REAR_COVER 740001600A BKT_REJECT_BAR 740001700A BKT_SELECTOR 740001800A BKT_SEPARATOR...
  • Page 54 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 740105600A PLATE_REAR_OPEN_HINGE_1_B 740105700A PLATE_SIDE_UPPER_L_2 740105800A PLATE_SIDE_UPPER_R_2 740105900A PLATE_SPRING_CIS 740106000A PLATE_SPRING_MR 7600A001XA COIL_SPRING_REAR_OPEN_HANDLE 7600A002XA COIL_SPRING_PINCH 7600A003XA COIL_SPRING_PINCH_1 7600B004XA TORSION_SPRING_PINCH_L 7600B005XA TORSION_SPRING_PINCH_R 7600B006XA TORSION_SPRING_ADF 7600B007XA TORSION_SPRING_MAIN_HINGE_L 7600B008XA TORSION_SPRING_MAIN_HINGE_R 7600B009XA TORSION_SPRING_OPEN_HOOK_L 7600B010XA TORSION_SPRING_OPEN_HOOK_R 7800A010XA SHAFT_ADF_ADJUST 7800A011XA SHAFT_HINGE_MAIN...
  • Page 55 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 7800G025XA UV_FILTER_DUMMY 7801A026XA SHAFT_PRESS_IDLE_ROLLER_2 7801A027XA SHAFT_REAR_PINCH_ROLLER 7801A029XA GLASS_UV_REFLECT 800000500A ROLLER_FEED_2 800000600A ROLLER_FEED_3 800000700A ROLLER_FEED_4 800000800A ROLLER_PICK_UP 800000900A ROLLER_PINCH 800001000A ROLLER_PINCH_EXIT 800001100A ROLLER_REJECT 800001200A ROLLER_SEPARATOR_A 800101400A ROLLER_ADF_2 800101500A ROLLER_FEED_MR_A 800101700A ROLLER_FEED_1_C 8200A001XA BEARING_L_1360ZZ 8200A004XA BEARING_LF_1360ZZ...
  • Page 56 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 8400D036XA TOOTH_LOCK_WASHER_TD_B_Ø4_Fe_Zy 8400D038XA PLASTIC_WASHER_Ø8(8.2x13x_0.25T) 8400D039XA PLASTIC_WASHER_Ø6(6.2x10x_0.25T) 8400E014XA SCREW_M/C_FH_M2.6X5_Fe_Ni 8400E016XA SCREW_M/C_FH_M3X10_Fe_Ni 8400E017XA SCREW_M/C_FH_M3X6_Fe_Ni 8400E019XA SCREW_M/C_PH_M2x8_Fe_Zy 8400E020XA SCREW_M/C_PH/SW_M3X8_Fe_Zy 8400E021XA SCREW_M/C_PH/SWW_M3X6_Fe_Zy 8400E023XA SCREW_M/C_PH/SWW_M4X10_Fe_Ni 8400E025XA SCREW_M/C_PH/SWW_M4X8_Fe_Ni 8400E026XA SCREW_M/C_RH_M4x6_Fe_Ni 8400E027XA SCREW_M/C_RH_M4x8_Fe_Ni 8400E028XA SCREW_SET_SIH_FP_M3x6_Fe_ZB 8400E029XA SCREW_SET_SIH_FP_M4x6_Fe_ZB 8400E030XA SCREW_SET_SIH_FP_M5x6_Fe_ZB 8400E031XA SCREW_T/P_FH_M4x10_Fe_Ni 8400E032XA SCREW_T/P_PH_T2_Ø2.6x6_Fe_Zy...
  • Page 57 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 8801B028XA CIS_SHADING_TAPE 9000C013XA LABEL_WARNING_L(ENG) 9000C015X LABEL_WARNING_S(ENG) 9000F020XA SNOW_BOX 9001A021XA CARTON_BOX_SB1100(ENG) 9001C022XA LABEL_SERIAL_SB1100(ENG)

  • Page 58: Trouble Shooting

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Trouble Shooting LCD Error Messages Display Meaning FRONT COPEN Front Cover is opened. REAR COPEN Rear Cover is opened MAIN MOTOR Main Motor stopped. HOPPER EXIST Notes exist in the Hopper. DOUBLE Double Feeding Error...

  • Page 59: Trouble Shooting Flow Chart List

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Trouble Shooting Flow Chart List 1. LCD is not lit 2. Do not start counting 3. Error: “Image M Not Working” 4. Error: Jam0 without actual jamming 5. Error: Jam1 without actual jamming 6. Error: Jam2/Jam3 without actual jamming 7.

  • Page 60: Lcd Is Not Lit

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-1 LCD is not lit LCD is not lit POWER OFF -> ON MAIN B'D LED(RED) Main Motor works? D2 = ON ? Check Harness PH-01 Take out and Put into the (Main B'd J3 <-> OPE B'd)

  • Page 61: Do Not Start Counting

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-2 Do not start counting Do not Start Counting HOPPER LEVEL = 3 Set HOPPER LEVEL =3 in CONTROL MODE? Check Hopper Sensor in Test Hopper Sensor works ? Mode: Sensor test -> ADC TEST...

  • Page 62: Image M Not Working

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-3 Error: Image M not Working IMAGE MODULE NOT WORKING LED D8(Red) is ON? Check Harness PH-02 Check Harness PH-08 (Image<->Main) (SMPS <-> Image) LED D7(Green) is blinking ? Take out and put into...
  • Page 63 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-4 7Error: Jam0 without actual jamming Error: JAM0 Clean RP1(IR) Sensors (Transmit, Receiver) Run Sensor Logic Test RP1 Right/Left= H? Check Harness PH-33 (UVA PBA <-> RP1 R/L IRED) Replace IR_TRN Check Harness PH-67 (NS_IR_RCV <->...
  • Page 64 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-5 Error: Jam1 without actual jamming Error: JAM1 Clean RP2 Sensors (Transmit, Receiver) Run Sensor Logic Test RP2 Right/Left = H? Check Harness PH-51 (UVA PBA <-> IMAGE B'd) Replace UVA PBA Check Harness PH-69 (UVB PBA <->...
  • Page 65 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-6 Error: Jam2/Jam3 without actual jamming Error: JAM2 /JAM3 Clean JP/SP Sensors (Transmit, Receiver) Run Sensor Logic Test JP/SP Right, Left = H? Check Harness PH-22 (JP/SP TRN<->UVA PBA) Check Harness PH-19/PH-20 (Conn B'd <->JP/SP Receiver) Check Harness PH-52 (Conn B'd <->Main B'd)

  • Page 66: Can Not Check Reject Pocket Full

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-7 Can not check Reject Pocket Full Error: Rejector Sensor Clean Reflect Sensor & Mirror on Pocket_Lower Run Sensor Level Test Rejector Sensor = H? Check Harness PH-13 (MR B'd J3<->Rejector_Receiver) Conn B'd J3-#1...

  • Page 67: Can Not Check Stacker Empty

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER 11-8 Can not Check Stacker Empty Error: Stacker Sensor Clean Stacker Sensors Run Sensor Level Test Stacker Sensor = H? Check Harness PH-66 (MAIN B'd J2<->Stacker _Sensor) MAIN B'd J2-#1 =2V+/-1V? Replace Replace Stacker...

  • Page 68: Maintenance

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Maintenance Daily Maintenance This machine uses various sensors to detect the malfunction of the machine and the status of the notes in the machine and to recognize the denominations of the notes. The sensors are very sensitive and if they are not cleaned correctly everyday, they may affect a bad effect on the performance of the machine.
  • Page 69 SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Note: In case of feed roller, clean with slightly dampened cloth with alcohol. While rotating one side of the roller manually, stick the cloth to the other side of the roller. If there is dust on the rollers pressing the head of magnetic sensors, they should be cleaned.

  • Page 70: Assembly Drawings

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Assembly Drawings 1. Top Level 2. Ass’y Cover Panel 3. Ass’y Upper and Lower Body 4. Ass’y Rear Plate 5. Ass’y Lower Body 6. Ass’y Lower Body Sub1 7. Ass’y Lower Body Sub2 8. Ass’y Lower Body Sub3 9.
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  • Page 84: Connection Diagram

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Connection Diagram...

  • Page 85: Specification

    SB-1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER Specification Item Unit Specification Size (W x D x H) 312[W] x 321[D] x 289[H] Weight Approx. 12 Hopper capacity Notes Stacker capacity Notes Reject pocket capacity Notes Max. 100 Display Type 128 x 64 Graphic LCD...

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