DR Premier Safety And Operating Instructions Manual

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POWERWAGON

D R

SAFETY & OPERATING INSTRUCTIONS

Models: Premier

Pro

Pro-XL

Serial No.

Order No.

Read and understand this manual and all instructions before operating the DR POWERWAGON.

Original Language

DR Power Equipment

Toll-free phone: 1-800-DR-OWNER (376-9637)

Fax: 1-802-877-1213

Website: www.DRpower.com

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Summary of Contents for DR Premier

Page 1 ® POWERWAGON SAFETY & OPERATING INSTRUCTIONS Models: Premier Pro-XL DR Power Equipment Toll-free phone: 1-800-DR-OWNER (376-9637) Serial No. Fax: 1-802-877-1213 Original Language Order No. Website: www.DRpower.com Read and understand this manual and all instructions before operating the DR POWERWAGON.
Page 2: Table Of Contents
Serial Number Label Additional Information and Potential Changes DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The Figure 1 descriptions and specifications contained in this manual were in effect at printing.
Page 3: Chapter 1: General Safety Rules
Labels Your DR POWERWAGON carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your POWERWAGON as you set up and before you operate the unit.
Page 4 Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require caution. If you feel uneasy on a slope, do not use the DR POWERWAGON on it. Always take the following precautions when using this machine on...
Page 5 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and themselves.  Your DR POWERWAGON is not a plaything. Exercise extreme caution at all times. The design of this machine is to haul material. Do not use it for any other purpose. ...
Page 6 Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using ® hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR POWERWAGONS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations.
Page 7: Chapter 2: Setting Up The Dr Powerwagon
Chapter 2: Setting Up The DR POWERWAGON It may be helpful to familiarize yourself with the controls and features of your DR POWERWAGON as shown in Figure 2 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
Page 8 DR PRO and PRO-XL POWERWAGON Controls and Features Shift Lever Key Switch Electric Dump Switch (Pro Optional) (Pro-XL Standard) Maintenance Meter Throttle Location Control (Optional Accessory) Pro and Operator Presence Pro-XL Bed Lever Brake Lever Brake Lock Dump Arm Fuel Cap...
Page 9 Specifications PREMIER PRO-XL Engine Briggs & Stratton Briggs & Stratton Briggs & Stratton (See Engine Owner’s Manual (See Engine Owner’s Manual (See Engine Owner’s Manual for Engine Specifications) for Engine Specifications) for Engine Specifications) BATTERY 12V, 9 Ah 12V, 9 Ah...
Page 10 1/2" Socket with Ratchet and Extension  Two 3/4" Wrenches  10" Adjustable Wrench Parts Supplied in Product Package - PREMIER AND PRO MODELS (Figure 4 and list below): Item # Part # Description Figure 4 1 ... 38540 ..Spring, Torsion, 360 Deg, .063" Wire, .798" OD ... 1 2 ...
Page 11 2. Insert one end of the Torsion Spring into the small hole in the Frame Spring Holes Frame (positioned as shown) and push it through to the hole on the other side of Tube the Frame Tube (Figure 8). 3. Install the 1/2-13 X 4" Flange Bolt through the Frame, Spring and Dump Lever.
Page 12 “Flatbed Installation” section in this Chapter. PRO MODEL WITH HAND DUMP 1. Installing the Dump Handle on the Pro Model is the same as the Premier Model. Refer to Steps 1 through 4 of “Premier Bed - Assembly and Installation” if you do not have the Actuator Dump option.
Page 13 Flatbed Installation (Figure 23) Dump 1. Installing the Dump Handle on the Flatbed is the same as the Premier Model. Refer to Steps 1 through 4 of “Premier Bed - Assembly and Installation”. See “PRO MODEL WITH HAND DUMP” to secure the Flatbed to the Dump Arms.
Page 14 Check the Tire Pressure Tools Needed:  Tire Pressure Gauge  Air Compressor Do not over inflate the tires. Inflate to the manufacturers recommended pressure found on the tires. Valve Stem Protective 1. Remove the Valve Stem Protective Cap and check the tire pressure with a tire pressure gauge (Figure 24).
Page 15 Connect the Battery Wires (Electric Start Models) 1. Remove any protective Caps that may be on the Battery Terminals from Wire/Terminal shipping. Black Wire/Terminal 2. Connect the red wire to the red Terminal and connect the black wire to the black Terminal (Figure 26).
Page 16 ® POWERWAGON...
Page 17: Chapter 3: Operating The Dr Powerwagon
2. Check the gas level (Figure 25 on page 14). Brake Lever Figure 27 3. Check the tires for proper inflation (Figure 24 on page 14). 4. Make sure the Dump Latch is secured (Premier and Pro Models) (Figure 2a on page 7). Key Switch Shift 5.
Page 18 Avoid abrupt start-ups. Always squeeze the throttle slowly to avoid bucking, or tipping the DR POWERWAGON.  When using reverse, check to see that there are no obstacles behind you. Practice backing up in an open area with no load in the DR POWERWAGON. ® POWERWAGON...
Page 19 Brake slowly and try to avoid overloading the wagon.  When loading your DR POWERWAGON keep in mind the bulk and weight of what you will be hauling and the terrain you will be crossing.
Page 20 The Electric Dump System also makes it possible to distribute loose materials over an area rather than in a concentrated pile for distribution later. With the Bed partially tipped, you can move your DR POWERWAGON in reverse while the material flows from the front of the Bed.
Page 21: Chapter 4: Maintaining The Dr Powerwagon
Operate the engine for at least 45 minutes to maintain proper battery charge. If the battery loses its charge, you will need to use a trickle charger (like the DR Battery Charger) to recharge it. The charger should have an output of 12 volts at no more than 2 amps.
Page 22 Figure 38 Battery will discharge itself back into the Charger. Lubrication Your DR POWERWAGON was lubricated at the Factory. The transaxle is factory sealed and lubricated for life. The operator must provide engine, Caster wheel, Key Switch and cable lubrication.
Page 23   Liquid Vac Oil Drainer, item #16145 (optional accessory, available at DR Power Equipment) 1. Lift the Bed to the fully upright position (Figure 42). 2. Remove the Oil Dipstick/Fill Cap and vacuum the oil from the Engine through the Dipstick Tube using the recommended oil drainer.
Page 24  Pliers Jack Stands Use only DR belts on your machine. They have been thoroughly tested and Figure 44 proven for many hours of use. 1. Position the machine on a level surface and support the front of the Frame Wheel with Jack Stands to lift the Wheels off the ground (Figure 44).
Page 25 Removing and Replacing the Front Wheels Tools needed:  Blade Screwdriver  Eye protection Frame  Jack Stands Tubes  Pliers 1. Block the machine up off the ground so that the Front Wheels spin freely Jack Stands (Figure 49). Figure 49 2.
Page 26 Changing the Parking Brake Pads Cable Spacer Bracket Note: If your DR POWERWAGON rolls on slopes when the Parking Brake is set, and you have tried adjusting the Brakes, the Brake Pads may need replacement. Tools and Supplies needed: Cable ...
Page 27 Adjusting the Traction Drive Cable Traction When properly adjusted, tension on the Traction Drive Lever should increase Drive Cable when the Lever is about parallel to (almost touching) the Handlebar Grip. If it does not, perform the following steps. In-Line Adjuster 1.
Page 28 ® POWERWAGON...
Page 29: Chapter 5: Troubleshooting
Battery may need to be periodically charged. See the “Battery Care” section on page 21.  If the Battery is charged and your DR POWERWAGON still will not start, contact us at www.DRpower.com.  Check the oil level and adjust as needed.
Page 30 Machine lacks traction.  Try a lower gear.  If you are working on rough terrain you may want to consider the Tire Chain Kit. Call 1-800-DR- OWNER (376-9637) for information.  Make sure that the DR POWERWAGON is in gear.
Page 31 contact us at w w w .D Rpow e r .com...
Page 32: Chapter 6: Parts Lists And Schematic Diagrams
Chapter 6: Parts Lists and Schematic Diagrams Parts List - Handlebar/Controls Assembly Note: Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams. Ref# Part# Description Ref# Part# Description 37919 Brace, Rear, Casters 33333...
Page 33 Schematic - Handlebar/Controls Assembly contact us at w w w .D Rpow e r .com...
Page 34 Parts List - Drive Assembly Note: Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams. Ref# Part# Description Ref# Part# Description 37913 Tube, Frame, Right 34407 Bolt, Hex, Flange, 3/8-16 X 1.5", GR5, ZP...
Page 35 Schematic - Drive Assembly contact us at w w w .D Rpow e r .com...
Page 36: Bolt, Hex, Flange, 5/16-18 X 2-1/2", Gr8, Zp
Parts List – Premier Bed and Frame Assembly Note: Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams. Ref# Part# Description Ref# Part# Description 38560 Bumper, Bed 10940 Bushing .395" ID X .500" OD 16496 Grip, 1.00...
Page 37 Schematic – Premier Bed and Frame Assembly contact us at w w w .D Rpow e r .com...
Page 38: Bracket, Actuator, Dump Arm
Parts List – Pro and Pro-XL Bed Assembly Note: Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams. Ref# Part# Description Ref# Part# Description 38560 Bumper, Bed 10940 Bushing .395" ID X .500" OD 11108 Plug, 1"...
Page 39 Schematic – Pro and Pro-XL Bed Assembly contact us at w w w .D Rpow e r .com...
Page 40 Parts List – Flatbed Assembly Note: Part numbers listed are available through DR Power Equipment. Not all parts appear on all diagrams. Ref# Part# Description Ref# Part# Description 38522 Frame, Flatbed 33353 Bolt, Hex, Flange, 1/2-13 X 4", GR5 38523...
Page 41 Schematic – Flatbed Assembly contact us at w w w .D Rpow e r .com...
Page 42 ® POWERWAGON...
Page 43 POWERWAGON is fit for ordinary purposes for which a product of this type is used. DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.
Page 44 Electric starting models: Remove the Battery and keep it in a cool, dry place when the DR POWERWAGON is in storage. We suggest charging the Battery once a month while the DR is stored, and again before you are ready to start the new season. This will help the Battery maintain its charge all season.

This manual is also suitable for:

Pro Pro-xl