ReSound Pulse PS60 Technical Manual
ReSound Pulse PS60 Technical Manual

ReSound Pulse PS60 Technical Manual

Size 10a & size 312
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Technical Manual
ReSound Pulse PS60
&
ReSound Pulse LT PSS60
Size 10A & Size 312
GN ReSound as
Global Technical Operations
gto.gnresound.com
Lautrupbjerg 9 • DK-2750 Ballerup • Denmark
E-Mail: Service@gnresound.dk

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Summary of Contents for ReSound Pulse PS60

  • Page 1 Technical Manual ReSound Pulse PS60 & ReSound Pulse LT PSS60 Size 10A & Size 312 GN ReSound as Global Technical Operations gto.gnresound.com Lautrupbjerg 9 • DK-2750 Ballerup • Denmark E-Mail: Service@gnresound.dk...
  • Page 2: Table Of Contents

    Doc. No. 0105070 rev. C Table of contents Features ..........................3 Part list........................... 4-13 Final device ........................14 Assembly instructions ......................15 Frame preparation 10A ......................16 Frame preparation 312 ......................17 Hybrid connections ......................18 Microphone complete ......................19 Receiver complete ......................20 Frame assembly overview ....................21 Coating instructions ......................22 Replace filter - back ......................23 Service tool ........................24...
  • Page 3: Features

    Features Doc. No. 0105070 rev. C Key features Standard Configuration • WarpTM high resolution compression • Size 10A and 312 battery • SmartStart power-up timer • New StabilizerTM DFS system • Battery door with integrated On/Off switch • SuperTuneTM intelligent rechargeability •...
  • Page 4 Part List - PS60 & PSS60 (size 10A & 312) Doc. No. 0105070 rev. C Item Part No. Item Part No. MICROPHONE,9603 15071600 WIRE,ESW,GREEN,7X32U,16MM 15129816 SUSPENSION,MIC,FRONT 15070700 WIRE,ESW,BLUE,7X32U,9MM 15129909 SUSPENSION,MIC,REAR 15070800 WIRE,ESW,RED,7X32U,8MM 15129608 RECEIVER,26D03/3 10157400 WIRE,ESW,RED,7X32U,12MM 15129612 SUSPENSION,RECEIVER 15070900 WIRE,ESW,RED,7X32U,16MM 15129616 SPRING,BAT,NEGATIVE,PLATED 15071001...
  • Page 5: Part List

    Part list Doc. No. 0105070 rev. C Filter for rear microphone - size 10A Filter for rear microphone - size 312 Part No. Part No. BLACK 15071301 BLACK 15798901 MEDIUM BLONDE 15071302 MEDIUM BLONDE 15798902 METALLIC 15884103 METALLIC 15860003 MARBLE GREY 15798904 MARBLE GREY 15071304...
  • Page 6 Part list Doc. No. 0105070 rev. C As from Jun. 2007 the markings on the housing is changed. The CE mark has been moved from frame to housing. HI’s produced before Jun. 2007 will have the CE mark on the frame. HI’s produced after Jun. 2007 will have the the CE mark on the housing. During repair make sure that the HI always carries only one CE mark.
  • Page 7 Part list Doc. No. 0105070 rev. C As from Jun. 2007 new instruments is only avaliable in three standard colours. Other colours must be handled locally by changing all housing parts. Housing parts for colour change is only available in housing kits. Also housing parts in standard colours are available as kits only. KIT PS60/PSS60 - size 10A Part No.
  • Page 8 Part list Doc. No. 0105070 rev. C As from Jun. 2007 the markings on the housing is changed. The CE mark has been moved from frame to housing. HI’s produced before Jun. 2007 will have the CE mark on the frame. HI’s produced after Jun 2007 will have the the CE mark on the housing. During repair make sure that the HI al- ways carries only one CE mark.
  • Page 9 Part list Doc. No. 0105070 rev. C As from Jun. 2007 new instruments is only avaliable in three standard colours (PS60 3.1 size 312 in 5 colours). Other colours must be handled locally by changing all housing parts. KIT PS60/PSS60 - size 312 Part No.
  • Page 10 Part List Doc. No. 0105070 rev. C HI Complete PSS60 - size 10A, C3.0: Part No. HI Complete PS60 - size 10A , C3.1: Part No. Medium Blonde 16125402 Medium Blonde 16463102 Marble grey 16125404 Marble grey 16463104 Anthracite 16125408 Anthracite 16463108 HI Complete PSS60 - size 312, C3.0:...
  • Page 11 Part List Doc. No. 0105070 rev. C Item Part No. Dispenser ear box 15201100 Containing : Blister, Sound Tube, 0A, Left 15862106 Blister, Sound Tube, 0B, Left 15862107 Blister, Sound Tube, 1A, Left 15862100 Blister, Sound Tube, 1B, Left 15862101 Blister, Sound Tube, 2A, Left 15862102 Blister, Sound Tube, 2B, Left...
  • Page 12 Part List Doc. No. 0105070 rev. C Item : Left side Part No. Item : Right side Part No. Blisterpack 0A-L 15276100 Blisterpack 0A-R 15275900 Blister, Sound Tube, 0A, Left 15862106 Blister, Sound Tube, 0A, Right 15862006 Blisterpack 1A-L 15203000 Blisterpack 1A-R 15201700 Blister, Sound Tube, 1A, Left...
  • Page 13 Part list Doc. No. 0105070 rev. C Item - Domes Part No. Blisterpack with Dome 7 15204300 Blisterpack with Dome 10 15204400 Marked with e.g. Blisterpack with Dome 5 15276600 (medium low) Blisterpack with Dome 7 15254600 Dome Blisterpack with Dome 10 15254700 Blisterpack with Dome 5 15280600...
  • Page 14: Final Device

    Final device Doc. No. 0105070 rev. C ReSound Pulse size 10A ReSound Pulse size 312 Page 14 of 30...
  • Page 15: Assembly Instructions

    Assembly instructions Doc. No. 0105070 rev. C Back microphone filter Battery door Front microphone filter HI complete (without tubing) 2 pins Push the pins slightly out from one side with a pin tool p/n 12937-001 and pull them out using e.g. tweezers. Take out the battery door and the microphone filters.
  • Page 16: Frame Preparation 10A

    Frame preparation 10A Doc. No. 0105070 rev. C Insert sound outlet p/n 15071400. Push until click-stop. Ensure that the flat side of the sound outlet is correctly aligned with the frame. Fit the hybrid screen into the frame. Add loctite 420 along the 3 sides of the screen to fix it to the frame.
  • Page 17: Frame Preparation 312

    Frame preparation 312 Doc. No. 0105070 rev. C Insert sound outlet p/n 15071400. Ensure that the flat side of the sound outlet Push until click-stop. is correctly aligned with the frame. Wire length 11mm Guide the green wire carefully through the hole in Insert negative battery spring.
  • Page 18: Hybrid Connections

    Hybrid Connections Doc. No. 0105070 rev. C Battery springs Contact module MIC IN MIC- Coyote 3.0 - No marking Coyote 3.1 - Black dot marking Contact module Contact module Page 18 of 30...
  • Page 19: Microphone Complete

    Microphone complete Doc. No. 0105070 rev. C Wire, amber 12 mm p/n 115129712 Wire, green 12 mm Front mic suspension Back mic suspension p/n 15129812 Wire, red 12 mm p/n 15129612 Make sure that the suspensions fit well to the sound studs/ports on the microphones.
  • Page 20: Receiver Complete

    Receiver complete Doc. No. 0105070 rev. C Use service tool (heat zink) when soldering the Suspension p/n 15070900 receiver wires. Brush EGC-1700 coating to the solder points. Let dry for 15 sec. and brush once more. Pull the receiver through the suspension as shown and press it to the front of the suspension.
  • Page 21: Frame Assembly Overview

    Frame assembly overview Doc. No. 0105070 rev. C Make sure all wires are routed smoothly before the frame is inserted into the housing. See pictures for reference. Frame assembly size 10A Apply rubber glue between the hy- brid and the screen. See red dots on pictures for reference.
  • Page 22: Coating Instructions

    Coating instructions Doc. No. 0105070 rev. C Cover the pins of the contact module at the sol- der points and at the in-mould. Press it under the contact pins to ensure good protection. Add molykote in the area indicated by the red dotted lines. Molykote Fill the holes at the battery solder points with Molykote FC1292 p/n 1908-209.
  • Page 23: Replace Filter - Back

    Replace filter - back Doc. No. 0105070 rev. C Important: Make sure to insert the correct filter when exchanging the back microphone filter. - Back microphone filter size 10A: p/n 150713XX - Back microphone filter size 312: p/n 157989XX Page 23 of 30...
  • Page 24: Service Tool

    Service tool Doc. No. 0105070 rev. C Hole for mic Hole for Hole for contact hybrid module Hole for Room for battery. When testing, push bat- tery between the two battery springs Service tool p/n 15212400 - only available for size 10A Page 24 of 30...
  • Page 25: Measurement Tool & Dome

    Measurement tool and dome Doc. No. 0105070 rev. C Place measurement tool as shown in the picture. Choose the one of the Measurement tool p/n 15200800 sight lines that will fit the upper side One side blue (left), the other side red (right) of the ear channel.
  • Page 26: Colour Maker Replacement

    Colour marker replacement Doc. No. 0105070 rev. C How to place the colour marker: Turn the pin Place the colour marker as long into the hole as pos- around sible and then press on the back of the marker with a finger and at the same time turn the pin around until it breaks of.
  • Page 27: Test Equipment

    Test equipment Doc. No. 0105070 rev. C Blue Battery pill must be used: Programming cable CS63 blue, - for size 10A p/n 15225500 Left p/n 15206701. - for size 312 p/n 15854900 Kit with programming cable, flex strip and Programming cable CS63 red, clothes-clip: Right p/n 15206700.
  • Page 28: Test Equipment

    Test equipment Doc. No. 0105070 rev. C Snap-in adaptor p/n 15238500. To be used with Otometrics 2cc coupler. Test fixture p/n 15607800 Measuring sound tube, Bended p/n 15210700. Attach the snap-in adaptor and the device to the test fixture. Page 28 of 30...
  • Page 29: Test Instructions

    Test instructions Doc. No. 0105070 rev. C The upper part of the test fixture can Position the upper part so that the test Insert battery pill and flex strip into the be by adjusted by loosening the two tube is right above the white dot in the device and place the fixture in the test screws.
  • Page 30: Charger Spares

    Charger spares Doc. No. 0105070 rev. C Complete package Part no. Spares Part no. RESOUND PULSE SUPERTUNE, EU* 15871100 Keyring holder 15734700 RESOUND PULSE SUPERTUNE, UK* 15870900 Link for keyring holder 15806700 RESOUND PULSE SUPERTUNE, US* 15871000 Silicone block 10A...

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