Philips Vari-Lite VL4000 Service Manual
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Philips Vari-Lite VL4000 Service Manual

Spot luminaire
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10 September 2014
(Preliminary Release Version)
VL4000 Spot Luminaire
Service Manual

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Summary of Contents for Philips Vari-Lite VL4000

  • Page 1 10 September 2014 (Preliminary Release Version) VL4000 Spot Luminaire Service Manual...
  • Page 2 10911 Petal Street Dallas, Texas 75238 USA This manual is for informational use only and is subject to change without notice. Philips Vari-Lite assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual.
  • Page 3 Note: *When returning products to Philips Vari-Lite for repairs (warranty or out-of-warranty) from a country other than the USA, “Philips Lighting Controls Division”, must appear in the address block as the Importer of Record (IOR) on all shipping documentation, Commercial Invoices, etc. This must be done in order to clear customs in a timely manner and prevent returns.
  • Page 4 Declaration of Conformity We, Philips Lighting B.V. 10911 Petal Street, Dallas, Texas 75238 USA, declare under our responsibility for the products: Product Range...
  • Page 5 OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE -Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2.
  • Page 13 OREWORD 02.97 04.001 0 0...
  • Page 14 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL 0 2.9704 .0 010 0...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents Introduction About This Manual ........................1 Additional Documentation......................1 Customer Service ........................2 Technical Bulletins and Notices....................2 Chapter 1. Description Features Product Features........................4 Technical Specifications ......................5 Components External Luminaire Components ....................6 Head and Yoke Components .....................
  • Page 16 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Spot Luminaire ......................35 VL4000 Generic Luminaire Assembly ................... 37 VL4000 Head Cover Assembly ....................39 VL4000 Yoke Arm Cover Assembly ..................40 Stabilizer Assembly ........................ 41 Head Assembly Head Frame Assembly ......................43 VL4000 Zoom Spot Assembly ....................
  • Page 17 ABLE OF ONTENTS Tilt Motor with Pulley Assembly..................119 Enclosure Assembly Upper Enclosure Assembly....................121 Upper Enclosure Assembly - Part 1..................122 Upper Enclosure Assembly - Part 2..................124 Upper Enclosure Assembly - Part 3..................126 Upper Enclosure Assembly - Part 4..................128 Side Mount Fan Assembly....................
  • Page 18 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 USB Interface Cable Assembly ................170 VL4000 Thermal Control Cable Assembly ................171 VL4000 Chassis to Yoke Cable Assembly ................172 VL4000 AC Input Connector Assembly................173 VL4000 Optics-E to Optics-F Data Cable Assembly ............174 VL4000 Optics Bulkhead 3 Cable Assembly ...............

  • Page 19: Introduction

    For complete installation and operation instructions, refer to the VL4000 Spot Luminaire User’s Manual. This manual is only available in electronic (PDF) format: • VL4000 Spot Luminaire User’s Manual (02.9704.0002) Note: The user’s manual is available on the Philips Vari-Lite web site at www.vari-lite.com in the Product Downloads Section.

  • Page 20: Customer Service

    Contact an Authorized Service Center. Contact the Vari-Lite Customer Service Department, 9am - 6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) e-mail: entertainment.service@philips.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components. • Features • Components 02.97 04.001 0 0...

  • Page 22: Features

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Features Product Features All VL4000 Spot Luminaires have the following standard features: • Color System: A three filter CYM cross fading system capable of extremely smooth movements at both slow and fast speeds, and a variable CTO color temperature correction system. •...

  • Page 23: Technical Specifications

    Power Requirements: Standard AC power distribution from 200 - 240VAC, 50/60 Hz. The unit requires up to 11.0A depending on the AC supply voltage. • Source: 1200W Short Arc Lamp, Philips MSR Gold FastFit. Technical Specifications For additional technical specifications and information, please refer to VL4000 Spot Luminaire User’s Manual (02.9704.0002) and the product specification sheet.

  • Page 24: Components

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Components External Luminaire Components The following illustration shows the external luminaire components and controls. Head Assembly Houses color system, gobos, animation Backcap Assembly wheels, strobe, iris and zoom lens mechanisms Provides access to lamp for replacement and provides controls for beam adjustment.

  • Page 25: Head And Yoke Components

    OMPONENTS EAD AND OMPONENTS Head and Yoke Components The following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Shutter/Gobo/Animation Assembly Head Cover (attached by tether) Contains two rotating gobo / effects wheels, four-blade shutter mechanism, two rotating animation sheels, and iris mechanism Color Module Assembly Contains fixed color wheels,...

  • Page 26: Enclosure Components

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (Yoke and head assemblies not shown for clarity.) Enclosure Top Covers Pan Tube Assembly 36 VDC / Low-Voltage Power Supply Pan Motor Assembly...

  • Page 27: Chapter 2. Rountine Maintenance

    HAPTER Rountine Maintenance This chapter contains test, service, and standard maintenance procedures. • Troubleshooting • Routine Maintenance Procedures Note: This manual is a preliminary release version. Additional maintenance procedures and information will be released in an updated version of the manual. WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 28: Troubleshooting

    ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s) until the end of the list is reached. To review the error messages again, it will be necessary to access them using the Status function.

  • Page 29: Troubleshooting Guide

    ROUBLESHOOTING ROUBLESHOOTING UIDE Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. If a problem is suspected, first try recalibrating the luminaire to prompt an error message (refer to “Error Messages” on page 10).
  • Page 30 ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Message Symptom Description Possible Cause/Remedy Erratic control of DMX Termination No DMX termination or termination not correct... luminaire - check for DMX terminator. - Luminaire DMX address does not match console patch.

  • Page 31: Routine Maintenance Procedures Lamp Removal And Installation

    OUTINE AINTENANCE ROCEDURES EMOVAL AND NSTALLATION Routine Maintenance Procedures WARNING: As with any repairs or maintenance to VARI❋LITE luminaires, service should only be performed by a trained and qualified service technician or at an Authorized VARI❋LITE Service facility. Lamp Removal and Installation WARNING: Disconnect fixture before relamping.
  • Page 32 ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Step 5. To remove lamp, grasp lamp base by hand, twist lamp counter-clockwise until lamp’s tabs align with slots in lamp socket (see Figure 2-2 on page 14 for more information), and remove lamp by pulling it straight out of socket.
  • Page 33 OUTINE AINTENANCE ROCEDURES EMOVAL AND NSTALLATION Step 11. Disengage tilt lock to allow luminaire head to move freely. Step 12. Align lamp as described in “Align Lamp For Maximum Beam Irradiance” on page 02.97 04.001 0 0...

  • Page 34: Fixed Color Wheel Filter Removal And Installation

    ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Fixed Color Wheel Filter Removal and Installation To remove and replace fixed color filters: Step 1. Before removing power from luminaire, move Edge towards front of luminaire with control console or via luminaire menu system. WARNING: Remove power from luminaire and allow luminaire to cool completely before performing this procedure.
  • Page 35 OUTINE AINTENANCE ROCEDURES IXED OLOR HEEL ILTER EMOVAL AND NSTALLATION Step 4. At fixed color wheel, slowly rotate wheel by hand until filter to be removed is visible on assembly as shown in Figure 2-5. Step 5. At filter to be removed, (1) press filter out of fixed color wheel with fingers and (2) guide filter up and away from fixed color wheel.

  • Page 36: Rotating Gobo Removal And Installation

    ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Rotating Gobo Removal and Installation CAUTION: VL4000 Spot Luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty. To remove and replace rotating gobos: Step 1.
  • Page 37 OUTINE AINTENANCE ROCEDURES OTATING EMOVAL AND NSTALLATION Note: For the standard load of rotating gobos, refer to “Rotating Gobo Wheel 1” on page 30 “Rotating Gobo Wheel 2” on page 31 Step 4. At rotating gobo wheel, slowly rotate wheel by hand until gobo to be removed is visible on assembly.
  • Page 38 ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Retaining Tabs Rotating Gobo Assembly (Retaining clips need to be (gear side towards front of seated in pins but are not luminaire) used to aid in removal) Do not touch glass with bare fingers. CAUTION: Handle by gobo carrier only.

  • Page 39: Animation Wheels Removal And Installation

    OUTINE AINTENANCE ROCEDURES NIMATION HEELS EMOVAL AND NSTALLATION Animation Wheels Removal and Installation To remove and replace animation wheels: Step 1. Before removing power from luminaire, move Edge towards front of luminaire with control console or via luminaire menu system. WARNING: Remove power from luminaire and allow luminaire to cool completely before performing this procedure.
  • Page 40 ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Step 4. Loosen screw on bulkhead so animation arm can swing out Step 5. Remove one screw from animation frame. CAUTION: Be careful not to lose belt bearing, washer, screw or post. These will be required for reassembly and installation.

  • Page 41: Cleaning Optical Lenses And Filters

    OUTINE AINTENANCE ROCEDURES LEANING PTICAL ENSES AND ILTERS Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acetone according to manufacturer’s safety instructions and precautions. The front lens, optics/color filters, and reflector may require cleaning after extended use.
  • Page 42 ❋ VARI LITE - VL4000 S UMINAIRES ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 43: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL4000 Spot Luminaire assemblies. • Drawing Trees • Principle of Operation • Top Assembly • Head Assembly • Yoke Assembly • Enclosure Assembly • Cable Assemblies 02.97 04.001 0 0...

  • Page 44: Drawing Trees

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Drawing Trees VL4000 Spot Luminaire (Part 1) VL4000 Spot Luminaire 20.9704.0001 Rev. E Color Module Assembly Shutter/Gobo/Animation Module Included Items Kit, VL4000 Spot 21.9704.0200 Rev. N Assembly 28.9704.0001 Rev. B 21.9704.4400 Rev. H (note, this item includes all included/ standard gobos) VL4000 Head Cover Assembly...

  • Page 45: Vl4000 Spot Luminaire (Part 2)

    : VL4000 S RAWING REES UMINAIRE VL4000 Spot Luminaire (Part 2) Continued from “VL4000 Spot Luminaire (Part 1)” on page VL4000 Generic Luminaire Assembly Continued on “VL4000 Spot 21.9704.0010 Rev. R Luminaire (Part 3)” on page Upper Enclosure Assembly Head Frame Assembly 21.9704.0800 Rev.

  • Page 46: Vl4000 Spot Luminaire (Part 3)

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Spot Luminaire (Part 3) Continued from “VL4000 Spot Luminaire (Part 2)” on page VL4000 Generic Luminaire Assembly 21.9704.0010 Rev. R LVS Chassis Ground Cable Assembly 25.9687.0025 Rev. A Upper Enclosure Assembly VL4000 Tilt Cable Assembly 21.9704.0800 Rev.

  • Page 47: Vl4000 Spot Luminaire (Part 4)

    : VL4000 S RAWING REES UMINAIRE VL4000 Spot Luminaire (Part 4) Continued from “VL4000 Spot Luminaire (Part 1)” on page VL4000 Spot Luminaire (Part 1) 20.9704.0001 Rev. E Shutter/Gobo/Animation Module Assembly 21.9704.4400 Rev. H Gobo Wheel 1 Assembly Animation Wheel 1 Assembly 21.9704.0211 Rev.

  • Page 48: Vl4000 Spot Luminaire (Part 5)

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Spot Luminaire (Part 5) Continued from “VL4000 Spot Luminaire (Part 4)” on page Shutter/Gobo/Animation Module Assembly 21.9704.4400 Rev. H Shutter Bulkhead with Rotation VL4000 Gobo Bulkhead 1 Cable Assembly Assembly 21.9704.1505 Rev.

  • Page 49: Vl4000 Spot Luminaire (Part 6)

    : VL4000 S RAWING REES UMINAIRE VL4000 Spot Luminaire (Part 6) Continued from “VL4000 Spot Luminaire (Part 1)” on page VL4000 Spot Luminaire (Part 1) 20.9704.0001 Rev. E Color Module Assembly 21.9704.0200 Rev. N 210 Groove Belt Assembly 21.9704.0411 Rev. B VL4000 Color Bulkhead 1 Cable Assembly 25.9704.0400 Rev.

  • Page 50: Principle Of Operation

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Principle of Operation VL4000 Spot Functional Block Diagram Shutter Shutter Rotate VL4000 Spot Rotate Sensor Prism Prism Mechanism Mechanism Sensor Luminaire Functional Block Diagram Rotating Rotating Sensor Sensor Gobo 2 Gobo 1 Prism Prism Rotate...

  • Page 51: Top Assembly

    GOBO ASSY, VERTICAL BARS (POS 2-4) 41.9704.4414 GOBO ASSY, LATTICE (POS 2-5) 41.9704.4415 GOBO ASSY, WAVY TRIANGLE (POS 2-6) 41.9704.4416 GOBO ASSY, DOT BUFFET (POS 2-7) 41.9704.4291 GOBO ASSY, QUADCONE, RED (POS 2-8) 71.9704.1200 LAMP, 1200 WATT, PHILIPS MSR GOLD FASTFIT 02.97 04.001 0 0...
  • Page 52 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Included Items Kit, VL4000 Spot (continued) (x2) VL4000 Spot Luminaire QuickStart Guide Alpha Rays Leafy Breakup Neurons V2 Night Sky Bricked Out On The Rocks Gag Droplets Gag Circle of Eights Punch Card Vertical Bars Lattice...

  • Page 53: Vl4000 Spot Luminaire

    : VL4000 S SSEMBLY UMINAIRE VL4000 Spot Luminaire 20.9704.0001 Rev. E Refer to Figure 3-8 Item Qty. Description 10.9704.0641 FILTER, FOAM, HEAD INLET 10.9704.0671 HEAD COVER, REAR 10.9704.0672 FRONT SIDE RAIL COVER 10.9704.0673 HEAD COVER 21.9704.0010 ASSY, GENERIC LUMINAIRE, VL4000 21.9704.0200 ASSY, SHUTTER/GOBO/ANIMATION 21.9704.4400...
  • Page 54 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Spot Luminaire (continued) (x2) (x2) (x18) (x2) (x2) (x2) (x2) Figure 3-8: VL4000 Spot Luminaire 02 .9 704.00 10 0...

  • Page 55: Vl4000 Generic Luminaire Assembly

    : VL4000 G SSEMBLY ENERIC UMINAIRE SSEMBLY VL4000 Generic Luminaire Assembly 21.9704.0010 Rev. R Refer to Figure 3-9 Item Qty. Description 04.9704.0137 LABEL, LAMP CHANGE, 1200W FASTFIT 10.9704.0706 BEARING SPACER, SHORT 10.9704.0707 PULLEY, DRIVEN, TILT 10.9704.0711 TILT STOP 10.9704.0734 COVER MOUNT, YOKE ARM 10.9704.1712 TILT BEARING HOLDER 10.9704.1733...
  • Page 56 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Generic Luminaire Assembly (continued) (x2) (x4) (x3)* (x2) (x6) (x2) (x2)* (x2) (x4)* (x4) (x16)* (x5)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-9: VL4000 Generic Luminaire Assembly 02 .9 704.00 10 0...

  • Page 57: Vl4000 Head Cover Assembly

    : VL4000 H SSEMBLY OVER SSEMBLY VL4000 Head Cover Assembly 22.9704.0670 Rev. A Refer to Figure 3-10 Item Qty. Description 10.9704.0670 COVER, HEAD, TOP/BOTTOM 07.5049.0001 LANYARD, NYLON COATED, 8" LG 53.5655.0250 SCREW, #6 X 1/4" PPZ PLASTIC THD 53.6685.0500 SCREW, #6-32 X 1/2" PPB CAPTIVE 55.2011.0003 SNAP, SPRING 3/16"...

  • Page 58: Vl4000 Yoke Arm Cover Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Yoke Arm Cover Assembly 22.9704.0732 Rev. A Refer to Figure 3-11 Item Qty. Description 53.2008.0008 NUT, #8 PUSH 53.6521.0001 SCREW, 8-32 X 1/2 PPB 10.9704.0732 COVER, YOKE ARM (x4) (x4) Figure 3-11: VL4000 Yoke Arm Cover Assembly 02 .9 704.00 10 0...

  • Page 59: Stabilizer Assembly

    SSEMBLY TABILIZER SSEMBLY Stabilizer Assembly 21.9704.1767 Rev. A Refer to Figure 3-10 Item Qty. Description 10.9704.1762 BRACKET, STABILIZER 10.9704.1757 STABILIZER, TILT, 1.600" SHAFT DIA 53.6610.0003 SCREW, 6-32 X 7/16" PPZ 55.6568.0075 SPRING, EXTN, 0.375" OD, 1.0" LG 0.041" WIRE DIA Figure 3-12: Stabilizer Assembly 02.97 04.001 0 0...
  • Page 60 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 61: Head Assembly

    SSEMBLY RAME SSEMBLY Head Assembly Head Frame Assembly 21.9704.0600 Rev. K Refer to Figure 3-13 Item Qty. Description 10.9704.0640 GUIDE, MODULE, HEAD 10.9704.0701 TILT TUBE 10.9704.1181 COUNTERWEIGHT, FRONT, SPOT 21.9704.0150 ASSY, ZOOM, VL4000 SPOT 21.9704.1615 ASSY, BACK END 22.9704.0605 ASSY, SIDE RAIL, RIGHT 22.9704.0608 ASSY, SIDE RAIL, LEFT 22.9704.1629...
  • Page 62 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Head Frame Assembly (continued) (x3) (x2) (x4) (x2) (x4) (x4) (x4) (x8) (x17) (x2) (x2) (x2) (x4)* (x2) (x4) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-13: Head Frame Assembly 02 .9 704.00 10 0...

  • Page 63: Vl4000 Zoom Spot Assembly

    : VL4000 Z SSEMBLY SSEMBLY VL4000 Zoom Spot Assembly 21.9704.0150 Rev. K Refer to Figure 3-14 Figure 3-15 Item Qty. Description 04.9704.0115 DIPSWITCH LABEL, OPTICS BOARD E 04.9704.0116 DIPSWITCH LABEL, OPTICS BOARD F 10.9704.0138 MOUNT, DRIVER BOARD 10.9704.0139 STOP, EOT, LENS G3 10.9704.0140 HALF LENS HOLDER 10.9704.0180...
  • Page 64 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Item Qty. Description 53.6513.0019 SCREW, M3 X .5 X 5 MM PPB 53.6513.0032 SCREW, M3 X .5 X 10 MM LG PPZ SEMS 53.6523.0001 SCREW, 6-32 X 3/8" PPB 53.6537.0001 SCREW, 4-40 X 5/8" PPB 53.6558.0007 SCREW, 6-32 X 1/4"...
  • Page 65 : VL4000 Z SSEMBLY SSEMBLY VL4000 Zoom Spot Assembly (continued) 20 26 (x3) 39** 31 (ref) (x3) (x6) (x4) (x2) (x12) (x5) (x4) (x7) 31 (ref) (x4)* 33 (ref) (x6) 14*** (x4) (x4)* 14*** (x4)* (x2) (x4) (x14) (x8) *APPLY LOCTITE 242 TO THREADS PRIOR TO 23 (ref) INSTALLATION.
  • Page 66 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Zoom Spot Assembly (continued) (x4) (x2) (x6) (x2) (x2) (x5) (x6) (x2) Label Placement Lens Assy (Front) Lens Assy (Rear) Bottom View Top View Figure 3-15: VL4000 Zoom Spot Assembly (Part 2) 02 .9 704.00 10 0...

  • Page 67: Prism Motor Assembly

    SSEMBLY RISM OTOR SSEMBLY Prism Motor Assembly 21.9704.0134 Rev. F Refer to Figure 3-16 Item Qty. Description 10.9698.0335 DAMPER, MOTOR SHAFT, 5 MM 10.9704.0172 PRISM/FROST LIMIT STOP 10.9704.0194 MOUNT, PRISM ASSY 10.9704.0199 HOMING FLAG, FROST 21.9704.0115 ASSY, PRISM 25.9687.0020 SWITCH, SLOTTED OPTICAL 44.9698.0147 LINEAR MOTOR, SIZE 17 44.9698.1215...
  • Page 68 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Prism Motor Assembly (continued) (x4) (x2) (x2)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-16: Prism Motor Assembly 02 .9 704.00 10 0...

  • Page 69: Prism Assembly

    SSEMBLY RISM SSEMBLY Prism Assembly 21.9704.0115 Rev. C Refer to Figure 3-17 Item Qty. Description 10.9698.0331 SPACER, TEFLON, PRISM 10.9698.0332 BEARING, BORE, TEFLON 10.9698.0334 RETAINING RING, PRISM 10.9698.1468 PULLEY, MOTOR, PRISM DRIVE 10.9704.0176 PRISM ARM SHEET METAL 10.9704.0192 MOUNT, PRISM MOTOR 10.9704.0193 HUB, PRISM ARM 17.9704.0904...
  • Page 70 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Prism Assembly (continued) (x5) (x2) (x2) (x2)* (x3) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-17: Prism Assembly 02 .9 704.00 10 0...

  • Page 71: Frost Motor Assembly

    SSEMBLY ROST OTOR SSEMBLY Frost Motor Assembly 21.9704.0135 Rev. H Refer to Figure 3-18 Item Qty. Description 10.9698.0335 DAMPER, MOTOR SHAFT, 5 MM 10.9704.0145 HOMING FLAG, FROST 10.9704.0172 PRISM/FROST LIMIT STOP 10.9704.0195 MOUNT, FROST FLAG 21.9704.0136 ASSY, FLAG, FROST 25.9687.0020 SWITCH, SLOTTED OPTICAL 44.9676.0117 MOTOR, GOBO ROTATE/INDEX...
  • Page 72 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Frost Motor Assembly (continued) (x2)* (x2) 14*, ** (x2)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. *DO NOT THREAD SCREW IN ALL THE WAY IN. LEAVE SPACE FOR SPRING TO ROTATE FREELY. Figure 3-18: Frost Motor Assembly 02 .9 704.00 10 0...

  • Page 73: Frost Flag Assembly

    SSEMBLY ROST SSEMBLY Frost Flag Assembly 21.9704.0136 Rev. C Refer to Figure 3-18 Item Qty. Description 10.9687.0223 HUB, 5 MM SHAFT, 0.250" TALL 10.9704.0141 FROST FLAG SHEET METAL 10.9704.0142 FROST FLAG HOLDER CLIP 42.9704.1152 GLASS, FROST 53.6530.0011 RIVET, POP, 1/8" OD X 0.031-0.062 GR (See Notes) (See Notes) NOTES:...

  • Page 74: Lens Group 3 Motor Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Lens Group 3 Motor Assembly 21.9704.0155 Rev. A Refer to Figure 3-16 Item Qty. Description 10.9663.1212 MOTOR PULLEY WITH FLANGES 10.9678.1131 FORWARD PULLEY SHAFT, BEARING 10.9698.0335 DAMPER, MOTOR SHAFT 5 MM 10.9704.0185 MOTOR PLATE, BELT DRIVE 44.9698.1215...
  • Page 75 SSEMBLY ROUP OTOR SSEMBLY Lens Group 3 Motor Assembly (continued) (x2)* (x2) (x3) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-20: Lens Group 3 Motor Assembly 02.97 04.001 0 0...

  • Page 76: Slotted Optical Switch

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Slotted Optical Switch 25.9687.0020 Rev. A Refer to Figure 3-18 Note: This part is only available as an assembly. Shown for reference only. Item Qty. Description 25.9687.0020 SWITCH, SLOTTED OPTICAL Figure 3-21: Slotted Optical Switch 02 .9 704.00 10 0...

  • Page 77: Back End Assembly

    SSEMBLY SSEMBLY Back End Assembly 21.9704.1615 Rev. G Refer to Figure 3-22 Item Qty. Description 0-100071 SCREW, PHMS, PH, 10-32 X 1.75", S, BO 04.9704.0401 DIPSWITCH LABEL, COLOR BOARDS 10.9704.0613 MOUNT, HOT BOX 10.9704.0628 LIGHT SEAL, FIN ASSY 10.9704.1639 DIVERTER, LAMP TIP 10.9704.2614 PLATE, REAR 12.9704.0612...
  • Page 78 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Back End Assembly (continued) (x2) (x4)* 18 (ref) (x8) (x2) 18 (ref) (x3) (x2)* (x2) 18 (ref) (x2) (x22) (x3) (x3) Locate Item 2 as shown. *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-22: Back End Assembly 02 .9 704.00 10 0...

  • Page 79: Reflector Assembly

    SSEMBLY EFLECTOR SSEMBLY Reflector Assembly 21.9704.0619 Rev. A Refer to Figure 3-23 Item Qty. Description 10.9704.0618 CLIP, REFLECTOR MOUNT 10.9704.0617 REFLECTOR MOUNT PLATE 42.9704.0150 REFLECTOR, PRIMARY 42.9704.0151 REFLECTOR, RETRO 53.6525.0188 SCREW, 6-32 X 3/16" LG PPZ (x8) See Note (x8) Note: ALIGN BUMP ON REFLECTOR WITH NOTCHED CORNER OF MOUNT PLATE.

  • Page 80: Lamp Cover Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Lamp Cover Assembly 21.9704.0632 Rev. B Refer to Figure 3-23 Item Qty. Description 10.9638.0233 TETHER, REMOVABLE COVER 10.9704.1630 HEAD COVER, LAMP SOCKET 53.5655.0250 SCREW, #6 X 1/4" LG PLASTIC THREADING 55.2233.2003 DZUS RAPIER, 1/4-TURN STUD RETAINER, 5 MM 55.2233.2005 DZUS RAPIER, 1/4-TURN STUD, 5 MM, 12 MM LG...

  • Page 81: Shutter/Gobo/Animation Module Assembly

    SSEMBLY HUTTER NIMATION ODULE SSEMBLY Shutter/Gobo/Animation Module Assembly 21.9704.0200 Rev. N Refer to Figure 3-25, Figure 3-26, Figure 3-27, and Figure 3-28 Item Qty. Description LOCTITE #242, REMOVABLE (BY OTHERS) 10.9698.0335 DAMPER, MOTOR SHAFT, 5 MM 10.9704.0223 DRIVE PULLEY, GOBO WHEEL 10.9704.0225 GOBO BULKHEAD BRACE 10.9704.0231...
  • Page 82 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Item Qty. Description 44.9704.0217 MOTOR, SIZE 17, 24 MM SHAFT, SHORT STACK 53.6513.0003 SCREW, M3 X .5 X 4 MM LG, PPB, METRIC 53.6513.0008 SCREW, M3 X .5 X 5 MM LG, PPB, METRIC 53.6513.0034 SCREW, M3 X .5 X 10 MM LG, PFZ, METRIC 53.6513.0054...
  • Page 83 SSEMBLY HUTTER NIMATION ODULE SSEMBLY Shutter/Gobo/Animation Module Assembly (continued) (x2) (x2) (x6)* (x3) (x2) (x2) (x6)* (x4) (x3) (x8)* 44 (ref) 43 (ref) (x2), (x4) (x9)* (x3)* (x2)* (x4) (x6) (x2) (x2) 35 (ref)* (x4) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-25: Shutter/Gobo/Animation Module Assembly (Part 1) 02.97 04.001 0 0...
  • Page 84 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter/Gobo/Animation Module Assembly (continued) (x4)* (x2) (x2) (x6) (x2) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-26: Shutter/Gobo/Animation Module Assembly (Part 2) 02 .9 704.00 10 0...
  • Page 85 SSEMBLY HUTTER NIMATION ODULE SSEMBLY Shutter/Gobo/Animation Module Assembly (continued) (x5) 39 (ref) (x2) (x6) (x6)* 34 (ref) Detail See Detail 34 (ref) (x12) (x2) (x2) (x2) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-27: Shutter/Gobo/Animation Module Assembly (Part 3) 02.97 04.001 0 0...
  • Page 86 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter/Gobo/Animation Module Assembly (continued) (x6) (x6) (x6)* (x2) (x4) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-28: Shutter/Gobo/Animation Module Assembly (Part 4) 02 .9 704.00 10 0...

  • Page 87: Gobo Wheel 1 Assembly

    SSEMBLY HEEL SSEMBLY Gobo Wheel 1 Assembly 21.9704.0211 Rev. D Refer to Figure 3-29 Item Qty. Description 10.9704.0219 HUB, GOBO WHEEL 10.9704.0228 PULLEY, DRIVEN, GOBO WHEEL 1 INDEX 10.9704.0229 CAP, HUB, GOBO WHEEL 1 10.9704.0236 DRIVEN PULLEY, GOBO ROTATE 22.9704.0220 PLATE ASSY, ROTATING GOBO WHEEL 22.9704.0222 SUN GEAR, GOBO ROTATE WITH MAGNET...
  • Page 88 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Gobo Wheel 1 Assembly (continued) (x3)* Note, this slot is not used. (x4)* (x3) (x3)* Notes: *APPLY ONE DROP OF LOCTITE (ITEM 13) TO SCREW THREADS DURING INSTALLATION. CLEAN AREA AROUND MAGNET SLOT IN WHEEL THOROUGHLY WITH SOLVENT. INSTALL MAGNET (ITEM 12) INTO SLOT, SOUTH POLE FACING OUT, USING TAPE (ITEM 14).

  • Page 89: Gobo Wheel 2 Assembly

    SSEMBLY HEEL SSEMBLY Gobo Wheel 2 Assembly 21.9704.0212 Rev. E Refer to Figure 3-30 Item Qty. Description 10.9704.0219 HUB, GOBO WHEEL 10.9704.0236 DRIVEN PULLEY, GOBO ROTATE 10.9704.1216 SUN GEAR, GOBO ROTATE 22.9704.0207 DRIVEN PULLEY WITH MAGNET, GOBO WHEEL 2 INDEX 22.9704.0220 PLATE ASSY, ROTATING GOBO WHEEL 53.6659.0023...
  • Page 90 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Gobo Wheel 2 Assembly (continued) (x3)* 10** Note, this slot is not used. (x4)* (x3) (x3)* Notes: *APPLY ONE DROP OF LOCTITE (ITEM 13) TO SCREW THREADS DURING INSTALLATION. **CLEAN AREA AROUND MAGNET SLOT IN WHEEL THOROUGHLY WITH SOLVENT. INSTALL MAGNET (ITEM 10) INTO SLOT, SOUTH POLE FACING OUT, USING TAPE (ITEM 12).

  • Page 91: Gobo 1 Sensor Index Assembly

    SSEMBLY ENSOR NDEX SSEMBLY Gobo 1 Sensor Index Assembly 21.9704.0230 Rev. B Refer to Figure 3-31 Item Qty. Description 10.9704.0232 GOBO WHEEL 1 SENSOR BRACKET 17.9704.0905 PCB ASSY, GOBO 1 INDEX SENSOR 24.9678.3240 BRD ASSY, GOBO POSITION 53.6659.0012 SCREW, 2-56 X 1/8" PPZ 55.2203.0001 SCREW, 4-40 X 1/4"...

  • Page 92: Gobo 2 Sensor Index Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Gobo 2 Sensor Index Assembly 21.9704.0260 Rev. B Refer to Figure 3-32 Item Qty. Description 10.9704.0290 CLAMP, CONNECTOR, SENSOR BOARD 10.9704.0253 MOUNT, SENSOR BOARD, GOBO INDEX 53.2009.0006 NUT, 2-56 HEX NYLON LOCK SS 17.9704.0904 PCB ASSY, WHEEL POSITION SENSOR 53.6659.0014...

  • Page 93: Edge Motor Assembly

    SSEMBLY OTOR SSEMBLY Edge Motor Assembly 21.9704.0255 Rev. A Refer to Figure 3-33 Item Qty. Description 10.9678.0330 MOTOR ADAPTER PLATE 10.9704.0259 KNOB, EDGE ACTUATION, MANUAL 44.9704.0208 MOTOR, SIZE 17, FOCUS 53.6559.0001 SCREW, 4-40 X 1/4" PFZ 53.6578.0002 SCREW, 6-32 X 3/16" SET CUP PNT (x2)* (x4)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION.

  • Page 94: Gobo Bulkhead Left Bracket Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Gobo Bulkhead Left Bracket Assembly 21.9704.0281 Rev. C Refer to Figure 3-34 Item Qty. Description 10.9704.0251 BRACKET, LEFT, EDGE MOTOR, GOBO BULKHEAD 53.6558.0009 SCREW, 6-32 X 3/8" LG PPZ SEMS 53.6685.0500 SCREW, 6-32 X 1/2 PPB CAPTIVE 54.9704.0295 BEARING, NPB, MR105ZZK13...

  • Page 95: Gobo Bulkhead Right Bracket Assembly

    SSEMBLY ULKHEAD IGHT RACKET SSEMBLY Gobo Bulkhead Right Bracket Assembly 21.9704.0282 Rev. C Refer to Figure 3-35 Item Qty. Description 10.9704.0252 BRACKET, RIGHT, EDGE MOTOR, GOBO BULKHEAD 53.6558.0009 SCREW, 6-32 X 3/8" LG PPZ SEMS 53.6685.0500 SCREW, 6-32 X 1/2 PPB CAPTIVE 54.9704.0295 BEARING, NPB, MR105ZZK13 55.6528.0001...

  • Page 96: Animation Wheel 1 Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Animation Wheel 1 Assembly 21.9704.1351 Rev. A Refer to Figure 3-36 Item Qty. Description 10.9704.0240 SPACER, 0.197" ID, 0.250" OD, 0.032" THK 10.9704.0248 SPACER, 0.197" ID, 0.250" OD, 0.087" THK 10.9704.0313 INDEX PULLEY, ANIMATION WHEEL 10.9704.0319 FLAG, ANIMATION ARM...
  • Page 97 SSEMBLY NIMATION HEEL SSEMBLY Animation Wheel 1 Assembly (continued) (x5) (x4)* (x5) (x6) 7*** (x2)*/*** (x3)* (x2) (x3)* *APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION. **NOTE FLAG ORIENTATION. ***PRESS FIRMLY DOWN ON OUTSIDE PULLEY TO REMOVE ALL FREE SPACE IN PARTS STACK BEFORE TIGHTENING SET SCREWS IN OUTSIDE PULLEY.

  • Page 98: Animation Wheel 1 Motor Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Animation Wheel 1 Motor Assembly 21.9704.0331 Rev. B Refer to Figure 3-37 Item Qty. Description 10.9704.0309 MOTOR MOUNT, ANIMATION WHEEL 1 21.9687.2500 ASSY, SENSOR, COLOR BULKHEAD 21.9704.0239 ASSY, TENSION ADJUST, ANIMATION WHEEL 44.9704.1213 MOTOR, SIZE 14, SHAFT 24 MM LG 53.6513.0054...

  • Page 99: Animation Wheel 2 Assembly

    SSEMBLY NIMATION HEEL SSEMBLY Animation Wheel 2 Assembly 21.9704.1352 Rev. A Refer to Figure 3-38 Item Qty. Description 10.9704.0240 SPACER, 0.197" ID, 0.250" OD, 0.032" THK 10.9704.0248 SPACER, 0.197" ID, 0.250" OD, 0.087" THK 10.9704.0313 INDEX PULLEY, ANIMATION WHEEL 10.9704.0319 FLAG, ANIMATION ARM 10.9704.0372 SPACER, ROLLER, SHUTTER ROTATE...
  • Page 100 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Animation Wheel 2 Assembly (continued) (x5) (x5) (x4)* (x6) (x2) 7*** (x2)*/*** (x3)* (x3)* *APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION. **NOTE FLAG ORIENTATION. ***PRESS FIRMLY DOWN ON OUTSIDE PULLEY TO REMOVE ALL FREE SPACE IN PARTS STACK BEFORE TIGHTENING SET SCREWS IN OUTSIDE PULLEY.

  • Page 101: Animation Wheel 2 Motor Assembly

    SSEMBLY NIMATION HEEL OTOR SSEMBLY Animation Wheel 2 Motor Assembly 21.9704.0332 Rev. B Refer to Figure 3-39 Item Qty. Description 10.9704.0308 MOTOR MOUNT, ANIMATION WHEEL 2 21.9687.2500 ASSY, SENSOR, COLOR BULKHEAD 21.9704.0239 ASSY, TENSION ADJUST, ANIMATION WHEEL 44.9704.1213 MOTOR, SIZE 14, SHAFT 24 MM LG 53.6513.0054 SCREW, M3 X .5 X 4 MM LG PFZ METRIC 53.6558.0009...

  • Page 102: Shutter Bulkhead With Rotation Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter Bulkhead with Rotation Assembly 21.9704.1505 Rev. G Refer to Figure 3-40 Item Qty. Description 10.9704.0218 SENSOR BRACKET, GOBO WHEEL 2 10.9704.0223 DRIVE PULLEY, GOBO WHEEL 10.9704.0461 MOUNT, DRIVER BOARD, COLOR BULKHEAD 10.9704.0693 CLAMP, CONN, 5 DRIVER BOARD 10.9704.1573...
  • Page 103 SSEMBLY HUTTER ULKHEAD WITH OTATION SSEMBLY Shutter Bulkhead with Rotation Assembly (continued) *APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION. **ONCE SHUTTER MODULE IS SECURE AGAINST THE THREE (x5)** FIXED ROLLERS, SLIDE ADJUSTABLE ROLLER IN AND TIGHTEN. (x2) ADJUST MOTOR TO TIGHTEN BELT.

  • Page 104: Shutter Module Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter Module Assembly 21.9704.1510 Rev. M Refer to Figure 3-41 Figure 3-42 Item Qty. Description 1-290449-000 NUT, KEPS, M3, S, ZP 10.9704.0254 MOTOR MOUNT, IRIS, SIZE 15 10.9704.0273 CLAMP, DRIVE CABLE, SYNCHROMESH 10.9704.0278 DRIVE PULLEY, IRIS, SYNCHROMESH 10.9704.1526...
  • Page 105 SSEMBLY HUTTER ODULE SSEMBLY Item Qty. Description 53.6513.0037 SCREW, M3 X .5 X 25 MM LG PFZ, METRIC 53.6513.0042 SCREW, M2 X .4 X 4 MM LG PFB, METRIC 53.6513.0063 SCREW, M3 X .5 X 6 MM LG PPZ, METRIC 53.6650.0001 SCREW, 2-56 X 5/16"...
  • Page 106 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter Module Assembly (continued) (x3) (x13) (x3)* (x4) 35 (ref)* (x4)* (x8)* (x2) (x8) (x12)* (x4)* NOTES: *APPLY ONE DROP OF LOCTITE 242 TO SCREW (x2) THREADS PRIOR TO INSTALLATION. **TEFLON SHEETS MUST LAY FLAT WITH NO BUMPS. Figure 3-41: Shutter Module Assembly (Part 1) 02 .9 704.00 10 0...
  • Page 107 SSEMBLY HUTTER ODULE SSEMBLY Shutter Module Assembly (continued) 6 (ref) (x4) (x2) 5 (ref) (x2) (x4) (x3) (x3) (x4) (x2) (x2) (x4) (x4) (x8) (x3) (x8) (x2) (x5) (x3) (x5) Figure 3-42: Shutter Module Assembly (Part 2) 02.97 04.001 0 0...

  • Page 108: Shutter Rotate Motor Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Shutter Rotate Motor Assembly 21.9704.1523 Rev. A Refer to Figure 3-43 Item Qty. Description 10.9704.1521 MOTOR MOUNT, ADJUSTMENT, SHUTTER ROTATE 44.9687.1209 MOTOR, SIZE 17, SHAFT 0.70" 53.6559.0001 SCREW, 4-40 X 1/4" PFZ (x4)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION.

  • Page 109: Shutter Rotate Adjustable Roller Arm Assembly

    SSEMBLY HUTTER OTATE DJUSTABLE OLLER SSEMBLY Shutter Rotate Adjustable Roller Arm Assembly 21.9704.1570 Rev. A Refer to Figure 3-44 Item Qty. Description 10.9704.1571 ADJUSTMENT ARM, SHUTTER ROLLER 10.9704.1572 SPACER, ADJUSTABLE ROLLER, SHUTTER ROTATE 53.6558.0009 SCREW, 6-32 X 3/8" LG PPZ SEMS 54.9704.1575 BEARING, SR188, 0.250"...
  • Page 110 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 111: Color Module Assembly

    SSEMBLY OLOR ODULE SSEMBLY Color Module Assembly 21.9704.4400 Rev. H Refer to Figure 3-46 Figure 3-47 Item Qty. Description 10.9704.0406 GUIDE ROD, COLOR FLAG 10.9704.0407 SLIDE, COLOR FLAG 10.9704.0408 SLIDE, COLOR FLAG, OPPOSITE 10.9704.0410 PULLEY, DRIVE, COLOR FLAG 10.9704.0434 STANDOFF, BULKHEAD, FIXED COLOR WHEEL 10.9704.0451 BRACKET, LEFT, COLOR BULKHEAD 10.9704.0452...
  • Page 112 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Item Qty. Description 25.9704.0403 CABLE ASSY, VL4000 COLOR BLKHED CABLE 4 (NOT SHOWN) 25.9704.0711 CABLE ASSY, VL4000 DATA NETWORK EXTENSION (NOT SHOWN) 25.9704.0712 CABLE ASSY, VL4000 DATA CLR-A TO CLR-B (NOT SHOWN) 44.9704.1213 MOTOR, SIZE 14, SHAFT 24 MM LG 44.9704.1214...
  • Page 113 SSEMBLY OLOR ODULE SSEMBLY Color Module Assembly (continued) Blower Cyan Dimmer Strobe Fixed Colors Yellow Magenta Driver PCBs Refer to Figure 3-46 Refer to Figure 3-47 page 96 for this portion of page 97 for this portion of the assembly. the assembly.
  • Page 114 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Color Module Assembly (continued) (x10) (x4) (x4) 45 Ref. (x2) (x4) (x16)* (x2) 20 Ref. (x4) Dimmer (x10) (x5) (x5) (x6) (x2) (x4) (x8) (x2) (x2)* (x3) (x3) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. (x2) (x2) Refer to...
  • Page 115 SSEMBLY OLOR ODULE SSEMBLY Color Module Assembly (continued) Assembly continued from Figure 3-46 on page 96. (x5) (x5) (x5) (x3) (x3) (x10)* (x3) (x5) (x5) (x4) Cyan Yellow Magenta (x4)* (x5) (x20) (x6) (x2) (x2) (x2) (x2) (x6) (x5) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-47: Color Module Assembly (Part 3) 02.97 04.001 0 0...

  • Page 116: 210 Groove Belt Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL 210 Groove Belt Assembly 21.9704.0411 Rev. B Refer to Figure 3-48 Item Qty. Description 10.9704.0442 CLAMP, COLOR BELT 53.6661.0003 SCREW, 0-80 X 3/16" LG PFSS 54.9704.0401 BELT, TIMING, MXL, 210 GRV, 125 WD, SIL/KEV (x2) (x4) Figure 3-48: 210 Groove Belt Assembly...

  • Page 117: Groove Belt Assembly

    : 240 G SSEMBLY ROOVE SSEMBLY 240 Groove Belt Assembly 21.9704.0412 Rev. B Refer to Figure 3-49 Item Qty. Description 10.9704.0442 CLAMP, COLOR BELT 53.6661.0003 SCREW, 0-80 X 3/16" LG PFSS 54.9704.0402 BELT, TIMING, MXL, 240 GRV, 125 WD, SIL/KEV (x2) (x4) Figure 3-49: 240 Groove Belt Assembly...

  • Page 118: Fixed Color Wheel Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Fixed Color Wheel Assembly 21.9704.0415 Rev. E Refer to Figure 3-50 Item Qty. Description 21.9704.0430 ASSY, FIXED COLOR WHEEL 1 21.9704.0435 ASSY, FIXED COLOR WHEEL 2 21.9704.0419 ASSY, MOTOR, FIXED COLOR 54.9698.0002 BELT, TIMING, MXL, 150 GR 0.125"...
  • Page 119 SSEMBLY IXED OLOR HEEL SSEMBLY Fixed Color Wheel Assembly (continued) (x2) (x2)* (x4)* (x2) (x4)* (x2) (x2) (x2), (x2) (x2) (x4)* (x2) (x3)* (x2) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-50: Fixed Color Wheel Assembly 02.97 04.001 0 0...

  • Page 120: Fixed Color Wheel 1 Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Fixed Color Wheel 1 Assembly 21.9704.0430 Rev. C Refer to Figure 3-51 Item Qty. Description 10.9686.1478 MAGNET, PLANET GEAR INDEX 10.9704.0425 HUB, FIXED COLOR WHEEL 10.9704.0426 PLATE, COLOR WHEEL 10.9704.1431 SPRING PLATE, FIXED COLOR WHEEL 41.9704.0490 FILTER, RED 41.9704.0491...
  • Page 121 SSEMBLY IXED OLOR HEEL SSEMBLY Fixed Color Wheel 1 Assembly (continued) (x2) Congo Blue (x5)* Dark Fuchsia South Pole Kelly Green Orange Open (No Filter) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION.INSTALL MAGNET (ITEM 1) USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN.

  • Page 122: Fixed Color Wheel 2 Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Fixed Color Wheel 2 Assembly 21.9704.0435 Rev. D Refer to Figure 3-52 Item Qty. Description 10.9686.1478 MAGNET, PLANET GEAR INDEX 10.9704.0425 HUB, FIXED COLOR WHEEL 10.9704.0426 PLATE, COLOR WHEEL 10.9704.1431 SPRING PLATE, FIXED COLOR WHEEL 41.9704.0495 FILTER, BLUE 41.9704.0496...
  • Page 123 SSEMBLY IXED OLOR HEEL SSEMBLY Fixed Color Wheel 2 Assembly (continued) (x2) Blue Amber (x5)* Green South Pole Lavender Minus Green Open (No Filter) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION.INSTALL MAGNET (ITEM 1) USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN.

  • Page 124: Fixed Color Motor Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Fixed Color Motor Assembly 21.9704.0419 Rev. A Refer to Figure 3-53 Item Qty. Description 10.9704.0432 PLATE, MOTOR ADJUST, FIXED COLOR 10.9704.0465 SPACER, FIXED COLOR MOTOR 44.9704.0418 MOTOR, SIZE 17, SHAFT 0.55" 53.6513.0029 SCREW, M3 X .5 X 12 MM LG PFZ METRIC (x3)

  • Page 125: Cross-Flow Blower Assembly

    SSEMBLY ROSS LOWER SSEMBLY Cross-Flow Blower Assembly 21.9704.0420 Rev. E Refer to Figure 3-54 Item Qty. Description 10.9704.0455 MOUNT, BLOWER, COLOR 23.9704.1004 FAN ASSY, VL4000 COLOR BULKHEAD BLOWER 53.6527.0187 SCREW, 6-32 X 3/16" LG PPZ THD FORMING 55.6818.0002 STANDOFF, 45-DEG, NYLOC KURLY-LOC (x3) Figure 3-54: Cross-Flow Blower Assembly 02.97 04.001 0 0...

  • Page 126: Left Strobe Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Left Strobe Assembly 21.9704.0431 Rev. G Refer to Figure 3-55 Item Qty. Description 10.9704.0420 MOUNT PLATE, STROBE 22.9704.0453 ASSY, STROBE BLADE 44.9687.1204 MOTOR, SIZE 17, SHAFT 0.455" 53.6682.0002 SCREW, 4-40 X 1/4" PPZ SEMS 55.6738.0005 0.625 TUBING, SILICONE RUBBER, 4 MM ID, 8 MM OD, SOFT RED...
  • Page 127 SSEMBLY TROBE SSEMBLY Left Strobe Assembly (continued) (x2) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. 0.035” BETWEEN HUB AND MOUNT SURFACE 0.311” NOTE CLOCKING OF MOTOR CONNECTOR Figure 3-55: Left Strobe Assembly 02.97 04.001 0 0...

  • Page 128: Right Strobe Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Right Strobe Assembly 21.9704.0432 Rev. D Refer to Figure 3-56 Item Qty. Description 10.9704.0420 MOUNT PLATE, STROBE 22.9704.0454 ASSY, STROBE BLADE 44.9687.1204 MOTOR, SIZE 17, SHAFT 0.455" 53.6559.0001 SCREW, 4-40 X 1/4" PFZ 55.6738.0005 0.625 TUBING, SILICONE RUBBER, 4 MM ID, 8 MM OD, SOFT RED...
  • Page 129 SSEMBLY IGHT TROBE SSEMBLY Right Strobe Assembly (continued) NOTE MOTOR CONNECTOR CLOCKING *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. INSTALL ITEM 6 WITH HIGHLY REFLECTIVE SIDE TOWARD MOTOR. BEND TABS (A) OVER ENDS OF (x2) MOTOR MOUNT TO SECURE ENDS, TWO PLACES.

  • Page 130: Control Belt Idler Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Control Belt Idler Assembly 21.9704.5443 Rev. A Refer to Figure 3-48 Item Qty. Description 10.9704.5409 IDLER PULLEY, COLOR FLAG 10.9704.5423 IDLER SHAFT, PULLEY, COLOR BULKHEAD 10.9704.5428 IDLER BRACKET, COLOR BULKHEAD 53.6597.0001 SCREW, 4-40 X 3/16"...

  • Page 131: Color Flags Sensor Board Assembly

    SSEMBLY OLOR LAGS ENSOR OARD SSEMBLY Color Flags Sensor Board Assembly 21.9704.0440 Rev. B Refer to Figure 3-48 Item Qty. Description 04.9704.0403 LABEL, COLOR SENSOR BOARD 10.9704.0422 MOUNT BRACKET, SENSOR BOARD 24.9704.0903 PCB, QUAD COLOR OPTICAL SENSOR 55.2203.0001 SCREW, 4-40 X 1/4" PPZ (x2) (x2) *APPLY LABEL OVER SILKSCREEN DENOTING COLORS ON BOARD..
  • Page 132 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 133: Yoke Assembly Yoke Assembly

    SSEMBLY SSEMBLY Yoke Assembly Yoke Assembly 21.9704.0700 Rev. K Refer to Figure 3-59 Item Qty. Description 10.9704.0736 SAFETY PLATE, PAN 10.9704.0743 BRACE, TILT LOCK 10.9704.0751 ROD, PAN LOCK 10.9704.0753 LEVER, PAN/TILT LOCK 10.9704.0754 SPRING, PAN/TILT LOCK 10.9704.0768 STANDOFF, TILT MOTOR 10.9704.1719 BASE REINFORCEMENT, YOKE 10.9704.1751...
  • Page 134 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Yoke Assembly (continued) (x14)* (x4) (x2) (x4) (x6)* (x4) (x3)* (x2) (x4)* (x4) (x3) (x8)* (x4) (x2) (x7)* (x2) (x12)* (x4) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-59: Yoke Assembly 02 .9 704.00 10 0...

  • Page 135: Tilt Motor Assembly

    SSEMBLY OTOR SSEMBLY Tilt Motor Assembly 21.9704.0765 Rev. G Refer to Figure 3-60 Item Qty. Description 04.9704.0701 DIPSWITCH LABEL, TILT BOARD 10.9704.0763 TILT MOTOR PLATE 10.9704.0766 ROLLER, TENSION ADJUST, TILT 10.9704.0769 ADJUST, TILT MOTOR 10.9704.0845 ALUMINIUM SPACER 7/32" 21.9704.0764 ASSY, TILT MOTOR WITH PULLEY 53.6546.0001 SCREW, 8-32 X 5/8"...
  • Page 136 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Tilt Motor Assembly (continued) (x2) (x2) (x2) (x6) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-60: Tilt Motor Assembly 02 .9 704.00 10 0...

  • Page 137: Tilt Motor With Pulley Assembly

    SSEMBLY OTOR WITH ULLEY SSEMBLY Tilt Motor with Pulley Assembly 21.9704.0764 Rev. A Refer to Figure 3-61 Item Qty. Description 10.9698.1749 17T 2 MM TIMING PULLEY, WIDE BELT 44.9698.0680 MOTOR, 3 PHASE SZ 23 HI-TRQ, MOONS 53.5560.0187 SCREW, SET 8-32 X 3/16" L NOTES: APPLY ONE DROP OF LOCTITE 603 (x2)
  • Page 138 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 139: Enclosure Assembly

    NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Enclosure Assembly Upper Enclosure Assembly 21.9704.0800 Rev. U Note: For this assembly, there are several breakout drawings for clarity. Each drawing is proceeded with a bill of materials (BOMs) for the parts of the section of the assembly shown. Refer to the following BOMs and their associated drawings: •...

  • Page 140: Upper Enclosure Assembly - Part 1

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly - Part 1 Refer to Figure 3-62 Item Qty. Description 10.9687.0840 MOUNTING BUTTON 10.9704.0802 PAN MODULE, THREADED SPACER 10.9704.0829 SAFETY HOOK 10.9704.0836 REINFORCING BRACKET, RIGHT 10.9704.0851 SAFETY HOOK COVER 10.9704.1811 MAIN PLATE, UPPER ENCLOSURE 10.9704.1816...
  • Page 141 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly - Part 1 (continued) (x14) (x4) 14 (ref) (x2) (x4)* (x4)* 13 (ref) (x16)* (x8) (x4) (x8) (x8) (x8) (x2) *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-62: Upper Enclosure Assembly Part 1 02.97 04.001 0 0...

  • Page 142: Upper Enclosure Assembly - Part 2

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly - Part 2 Refer to Figure 3-63 Item Qty. Description 10.9704.0804 UNTHREADED SPACER 21.9704.0840 PAN BEARING / PULLEY ASSY 21.9704.0870 PAN / FAN DRIVER BOARD 21.9704.1820 PAN ASSY MODULE 53.5808.0001 SCREW, 6-32 X 0.50"...
  • Page 143 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly - Part 2 (continued) (x4)* (x4)* (x2) (x2) (x2) (x2) (x4) Item 8 is same as item 17 in Figure 3-62. (x4)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-63: Upper Enclosure Assembly Part 2 02.97 04.001 0 0...

  • Page 144: Upper Enclosure Assembly - Part 3

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly - Part 3 Refer to Figure 3-62 Item Qty. Description 04.9704.0145 LABEL, VL4000 SERIES, WARNING AND COMPLIANCE 04.9704.0892 LABEL, VL4000 BALLAST 04.9704.0893 LABEL, BALLAST DANGER WARNING 10.9678.0896 4.5-INCH AIR SEAL, UPPER ENCLOSURE 10.9704.0874 INSULATING DUCT, PFC 10.9704.1835...
  • Page 145 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly - Part 3 (continued) (x2) (x4) (x2) (x2) (x4)* (x4) (x2) (x4) (x4) (x16) (x2) (x4)* *APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION. Figure 3-64: Upper Enclosure Assembly Part 3 02.97 04.001 0 0...

  • Page 146: Upper Enclosure Assembly - Part 4

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly - Part 4 Refer to Figure 3-63 Item Qty. Description 04.9704.1200 LABEL, VL4000 SPOT PRODUCT ID 10.9704.1846 UPPER ENCLOSURE, SIDE COVER, HI TEMP 10.9704.1847 UPPER ENCLOSURE, SIDE ARM COVER, HI TEMP 10.9704.1849 UPPER ENCLOSURE, FRONT/REAR COVER, HI TEMP 21.9704.0850...
  • Page 147 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly - Part 4 (continued) (x2) (x2) (x2) (x38) (x2) (x4) Figure 3-65: Upper Enclosure Assembly Part 4 02.97 04.001 0 0...

  • Page 148: Side Mount Fan Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Side Mount Fan Assembly 21.9704.0810 Rev. D Refer to Figure 3-66 Item Qty. Description 10.9704.1817 UPPER ENCLOSURE SIDE WALL FAN MOUNT 23.9704.0001 FAN ASSY, VL4000 ENCLOSURE 55.2270.0007 RUBBER FAN MOUNT, FM-7 55.6538.0002 WASHER, #6 NYLON, NATURAL (x16)

  • Page 149: Front Panel Assembly

    NCLOSURE SSEMBLY RONT ANEL SSEMBLY Front Panel Assembly 21.9704.0825 Rev. G Refer to Figure 3-63 Item Qty. Description 10.9679.0850 BACKING PLATE, NEUTRIK 11.9704.0846 DISPLAY OVERLAY 10.9704.1815 FRONT PANEL 21.9704.0880 ASSY, MCB/DISPLAY 10.9704.0886 MCB BRACKET MOUNT 10.9704.1826 PAN ASSY, SUPPORT BRACKET 24.9664.4895 PCB ASSY, DMX INPUT 25.9704.0830...
  • Page 150 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Front Panel Assembly (continued) (x2) (x2) (x6) Figure 3-67: Front Panel Assembly 02 .9 704.00 10 0...

  • Page 151: Side Mount Filter Holder Assembly

    NCLOSURE SSEMBLY OUNT ILTER OLDER SSEMBLY Side Mount Filter Holder Assembly 21.9704.2815 Rev. C Refer to Figure 3-68 Item Qty. Description 10.9704.1842 AIR FILTER 10.9704.2819 SIDE FILTER GRILL 10.9704.3818 UPPER ENCLOSURE FILTER SIDE 53.2200.0006 NUT, 6-32 KEP SS (x2) (x6) Figure 3-68: Side Mount Filter Holder Assembly 02.97 04.001 0 0...

  • Page 152: Pan Bearing / Pulley Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Pan Bearing / Pulley Assembly 21.9704.0840 Rev. F Refer to Figure 3-62 Item Qty. Description 10.9704.0863 BRACKET SUPPORT 10.9704.4891 BRACKET, STABILIZER, PAN 10.9704.1809 EXTENSION, PAN TUBE 53.6536.0001 SCREW, 4-40 X 1/2" PFZ 53.6609.0001 SCREW, 6-32 X 3/8"...
  • Page 153 NCLOSURE SSEMBLY EARING ULLEY SSEMBLY Pan Bearing / Pulley Assembly (continued) (x2)* (x4)* (x2) (x5)* (x5)* *APPLY LOCTITE 242 TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION. Figure 3-69: Pan Bearing / Pulley Assembly 02.97 04.001 0 0...

  • Page 154: Pan / Fan Driver Board Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Pan / Fan Driver Board Assembly 21.9704.0870 Rev. G Refer to Figure 3-66 Item Qty. Description 04.9704.0801 DIPSWITCH LABEL, PAN BOARD 10.9704.2837 SENSOR BOARD MOUNT PLATE 24.9704.1907 PAN DRIVER BOARD 52-0406 THERM PAD, VO GAP PAD ULT-SOFT, 0.45"...

  • Page 155: Pan Module Assembly

    NCLOSURE SSEMBLY ODULE SSEMBLY Pan Module Assembly 21.9704.1820 Rev. G Refer to Figure 3-71 Item Qty. Description 54.1255.0001 BEARING ASSY, BLACK FLUSH MOUNT 54.9698.0224 BELT, TIMING, S2M 210GRV 15 MM WIDE URTH/KVLR 10.9704.1867 BRIDGE, BELT TENSION ROLLERS 53.6505.0022 CARRIAGE BOLT, 3/8"-16 X 3/4" 53.2200.0008 NUT, 8-32 KEPS SS 53.2019.0004...
  • Page 156 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Pan Module Assembly (continued) (x4)* (x2) (x6) (x2) (x2)* (x2) (x2)* *APPLY BLUE LOCTITE TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION. Figure 3-71: Pan Module Assembly 02 .9 704.00 10 0...

  • Page 157: Upper Enclosure Cover Assembly

    NCLOSURE SSEMBLY PPER NCLOSURE OVER SSEMBLY Upper Enclosure Cover Assembly 21.9704.0850 Rev. A Refer to Figure 3-72 Item Qty. Description 10.9704.0858 COVER LATCH SPRING 53.2200.0004 NUT, KEPS, 4-40 10.9704.0839 UPPER ENCLOSURE COVER (x4) (x2) Detail See Detail Figure 3-72: Upper Enclosure Cover Assembly 02.97 04.001 0 0...
  • Page 158 ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...

  • Page 159: Section Is For Reference Only

    : LVS C ABLE SSEMBLIES HASSIS ROUND ABLE SSEMBLY Cable Assemblies LVS Chassis Ground Cable Assembly 25.9687.0025 Rev. A Refer to Figure 3-73 Figure 3-73: LVS Chassis Ground Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 160: Vl4000 Pan / Tilt Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Pan / Tilt Cable Assembly 25.9704.1703 Rev. D Refer to Figure 3-74 Figure 3-74: VL4000 Pan / Tilt Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 161: Vl4000 Tilt Cable Assembly

    : VL4000 T ABLE SSEMBLIES ABLE SSEMBLY VL4000 Tilt Cable Assembly 25.9704.1717 Rev. A Refer to Figure 3-75 Figure 3-75: VL4000 Tilt Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.97 04.001 0 0...

  • Page 162: Vl4000 Color Power Distribution Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Color Power Distribution Cable Assembly 25.9704.0708 Rev. D Refer to Figure 3-76 Figure 3-76: VL4000 Color Power Distribution Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 163: Vl4000 Main From Mcb Data Cable Assembly

    : VL4000 M MCB D ABLE SSEMBLIES AIN FROM ABLE SSEMBLY VL4000 Main from MCB Data Cable Assembly 25.9704.0713 Rev. C Refer to Figure 3-77 Figure 3-77: VL4000 Main from MCB Data Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 164: Vl4000 Main To Bulkheads Data Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Main to Bulkheads Data Cable Assembly 25.9704.0714 Rev. A Refer to Figure 3-78 Figure 3-78: VL4000 Main to Bulkheads Data Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 165: Vl4000 Lamp Base & Tip Fan Extension Cable Assembly

    : VL4000 L & T ABLE SSEMBLIES XTENSION ABLE SSEMBLY VL4000 Lamp Base & Tip Fan Extension Cable Assembly 25.9704.1602 Rev. B Refer to Figure 3-79 Figure 3-79: VL4000 Lamp Base & Tip Fan Extension Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 166: Vl4000 Main Power Distribution Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Main Power Distribution Cable Assembly 25.9704.1705 Rev. E Refer to Figure 3-80 Figure 3-80: VL4000 Main Power Distribution Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 167: Vl4000 Lamp Socket Cable Assembly

    : VL4000 L ABLE SSEMBLIES OCKET ABLE SSEMBLY VL4000 Lamp Socket Cable Assembly 25.9701.2701 Rev. A Refer to Figure 3-81 Figure 3-81: VL4000 Lamp Socket Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 168: Vl4000 Gobo Bulkhead 1 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Gobo Bulkhead 1 Cable Assembly 25.9704.0200 Rev. A Refer to Figure 3-82 Figure 3-82: VL4000 Gobo Bulkhead 1 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 169: Vl4000 Gobo Bulkhead 2 Cable Assembly

    : VL4000 G ABLE SSEMBLIES ULKHEAD ABLE SSEMBLY VL4000 Gobo Bulkhead 2 Cable Assembly 25.9704.0201 Rev. A Refer to Figure 3-83 Figure 3-83: VL4000 Gobo Bulkhead 2 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 170: Vl4000 Gobo Bulkhead 3 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Gobo Bulkhead 3 Cable Assembly 25.9704.0202 Rev. A Refer to Figure 3-84 Figure 3-84: VL4000 Gobo Bulkhead 3 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 171: Vl4000 Data Network Extension Cable Assembly

    : VL4000 D ABLE SSEMBLIES ETWORK XTENSION ABLE SSEMBLY VL4000 Data Network Extension Cable Assembly 25.9704.0711 Rev. B Refer to Figure 3-85 Figure 3-85: VL4000 Data Network Extension Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 172: Vl4000 Shutter 1 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Shutter 1 Cable Assembly 25.9704.1500 Rev. B Refer to Figure 3-86 Figure 3-86: VL4000 Shutter 1 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 173: Vl4000 Shutter 2 Cable Assembly

    : VL4000 S ABLE SSEMBLIES HUTTER ABLE SSEMBLY VL4000 Shutter 2 Cable Assembly 25.9704.1501 Rev. B Refer to Figure 3-87 Figure 3-87: VL4000 Shutter 2 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 174: Vl4000 Shutter 3 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Shutter 3 Cable Assembly 25.9704.1502 Rev. A Refer to Figure 3-88 Figure 3-88: VL4000 Shutter 3 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 175: Vl4000 Power Distribution Output-Shutter Cable Assembly

    : VL4000 P ABLE SSEMBLIES OWER ISTRIBUTION UTPUT HUTTER ABLE SSEMBLY VL4000 Power Distribution Output-Shutter Cable Assembly 25.9704.0709 Rev. D Refer to Figure 3-89 Figure 3-89: VL4000 Power Distribution Output-Shutter Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 176: Vl4000 Data Network Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Data Network Cable Assembly 25.9704.0710 Rev. B Refer to Figure 3-90 Figure 3-90: VL4000 Data Network Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 177: Vl4000 Color Bulkhead 1 Cable Assembly

    : VL4000 C ABLE SSEMBLIES OLOR ULKHEAD ABLE SSEMBLY VL4000 Color Bulkhead 1 Cable Assembly 25.9704.0400 Rev. A Refer to Figure 3-91 Figure 3-91: VL4000 Color Bulkhead 1 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 178: Vl4000 Color Bulkhead 2 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Color Bulkhead 2 Cable Assembly 25.9704.0401 Rev. A Refer to Figure 3-92 Figure 3-92: VL4000 Color Bulkhead 2 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 179: Vl4000 Color Bulkhead 3 Cable Assembly

    : VL4000 C ABLE SSEMBLIES OLOR ULKHEAD ABLE SSEMBLY VL4000 Color Bulkhead 3 Cable Assembly 25.9704.0402 Rev. A Refer to Figure 3-93 Figure 3-93: VL4000 Color Bulkhead 3 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 180: Vl4000 Color Bulkhead 4 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Color Bulkhead 4 Cable Assembly 25.9704.0403 Rev. A Refer to Figure 3-94 Figure 3-94: VL4000 Color Bulkhead 4 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 181: Vl4000 Color A To Color B Cable Assembly

    : VL4000 C ABLE SSEMBLIES OLOR OLOR ABLE SSEMBLY VL4000 Color A to Color B Cable Assembly 25.9704.0712 Rev. A Refer to Figure 3-95 Figure 3-95: VL4000 Color A to Color B Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 182: Vl4000 Ballast To Ignitor Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Ballast to Ignitor Cable Assembly 25.9704.0702 Rev. A Refer to Figure 3-96 Figure 3-96: VL4000 Ballast to Ignitor Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 183: Vl4000 Pan / Power Distribution Input Cable Assembly

    : VL4000 P ABLE SSEMBLIES OWER ISTRIBUTION NPUT ABLE SSEMBLY VL4000 Pan / Power Distribution Input Cable Assembly 25.9704.2704 Rev. A Refer to Figure 3-97 Figure 3-97: VL4000 Pan / Power Distribution Input Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 184: Vl4000 Enclosure Pfc Input Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Enclosure PFC Input Cable Assembly 25.9704.1800 Rev. A Refer to Figure 3-98 Figure 3-98: VL4000 Enclosure PFC Input Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 185: Vl4000 Enclosure Pfc Output Cable Assembly

    : VL4000 E PFC O ABLE SSEMBLIES NCLOSURE UTPUT ABLE SSEMBLY VL4000 Enclosure PFC Output Cable Assembly 25.9704.1801 Rev. A Refer to Figure 3-99 Figure 3-99: VL4000 Enclosure PFC Output Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 186: Vl4000 Dmx Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 DMX Cable Assembly 25.9704.0802 Rev. A Refer to Figure 3-100 Figure 3-100: VL4000 DMX Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02 .9 704.00 10 0...

  • Page 187: Vl4000 Ballast Control Cable Assembly

    : VL4000 B ABLE SSEMBLIES ALLAST ONTROL ABLE SSEMBLY VL4000 Ballast Control Cable Assembly 25.9704.0803 Rev. A Refer to Figure 3-101 Figure 3-101: VL4000 Ballast Control Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 188: Vari Lite - Vl4000 Spot Luminaire Service Anual

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 USB Interface Cable Assembly 25.9704.0804 Rev. A Refer to Figure 3-102 Figure 3-102: VL4000 USB Interface Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 189: Vl4000 Thermal Control Cable Assembly

    : VL4000 T ABLE SSEMBLIES HERMAL ONTROL ABLE SSEMBLY VL4000 Thermal Control Cable Assembly 25.9704.1805 Rev. A Refer to Figure 3-103 Figure 3-103: VL4000 Thermal Control Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 190: Vl4000 Chassis To Yoke Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Chassis to Yoke Cable Assembly 25.9704.0716 Rev. B Refer to Figure 3-104 Figure 3-104: VL4000 Chassis to Yoke Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 191: Vl4000 Ac Input Connector Assembly

    : VL4000 AC I ABLE SSEMBLIES NPUT ONNECTOR SSEMBLY VL4000 AC Input Connector Assembly 25.9704.0830 Rev. A Refer to Figure 3-105 Figure 3-105: VL4000 AC Input Connector Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 192: Vl4000 Optics-E To Optics-F Data Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Optics-E to Optics-F Data Cable Assembly 25.9704.0715 Rev. B Refer to Figure 3-106 Figure 3-106: VL4000 Optics-E to Optics-F Data Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 193: Vl4000 Optics Bulkhead 3 Cable Assembly

    : VL4000 O ABLE SSEMBLIES PTICS ULKHEAD ABLE SSEMBLY VL4000 Optics Bulkhead 3 Cable Assembly 25.9704.0104 Rev. A Refer to Figure 3-107 Figure 3-107: VL4000 Optics Bulkhead 3 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 194: Vl4000 Optics Bulkhead 4 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Optics Bulkhead 4 Cable Assembly 25.9704.0105 Rev. A Refer to Figure 3-108 Figure 3-108: VL4000 Optics Bulkhead 4 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 195: Vl4000 Optics Bulkhead 1 Cable Assembly

    : VL4000 O ABLE SSEMBLIES PTICS ULKHEAD ABLE SSEMBLY VL4000 Optics Bulkhead 1 Cable Assembly 25.9704.2100 Rev. A Refer to Figure 3-109 Figure 3-109: VL4000 Optics Bulkhead 1 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 196: Vl4000 Optics Bulkhead 2 Cable Assembly

    ❋ VARI LITE - VL4000 S UMINAIRE ERVICE ANUAL VL4000 Optics Bulkhead 2 Cable Assembly 25.9704.2101 Rev. A Refer to Figure 3-110 Figure 3-110: VL4000 Optics Bulkhead 2 Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 197: Appendix A. Technical Notices & Bulletins

    A : VL4000 S PPENDIX UMINAIRE PPENDIX Technical Notices & Bulletins VL4000 Spot Luminaire The following tables identify the current technical notices and bulletins associated with the VL4000 Spot Luminaire. These improvements have been incorporated into this manual (where applicable) and are available on the Vari-Lite web site at www.vari-lite.com. Please note that not all bulletins or notices are applicable to all versions of the fixtures included in this manual.
  • Page 198 VARI❋LITE® - VL3500™ S UMINAIRE ERVICE ANUAL Notes 02 .9 704.00 10 0...
  • Page 200 Philips Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1.877.VARI-LITE ❋ Fax 1.214.647.8038 www.vari-lite.com Date: 10 September 2014 (Preliminary Release Version) / Manual Part Number: 02.9704.0010 0 ©2014 Philips Vari-Lite, a Philips Group Company. All rights reserved.

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