Philips VL4000 User Manual
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Philips VL4000 User Manual

Spot luminaire
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VL4000 Spot Luminaire
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  • Page 1 VL4000 Spot Luminaire User’s Manual...
  • Page 2 All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or organizations. Philips Vari-Lite reserves the right to change details of design, materials and finishes. Information, graphics, drawings, specifications, etc. are subject to ❋...
  • Page 3 To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or entertainment.service@philips.com and request a Return Material Authorization (RMA) for warranty service. You will need to provide the model and serial number of the item being returned, a description of the problem or failure and the name of the registered user or organization. If available, you should have your sales invoice to establish the date of sale as the beginning of the warranty period.
  • Page 4 EC Declaration of Conformity We, Philips Lighting B.V., 10911 Petal Street, Dallas, Texas 75238, declare under our responsibility for the products contained herein are in conformity with the essential requirements of the following...

  • Page 5: Safety Notice

    FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW. WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL4000 spot luminaire requires a certain type of lamp (see “Replacement Items/Accessories” on page 8 for all lamp types).
  • Page 6 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare...
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara.
  • Page 13 OREWORD 02.97 04.000 1 0 24 J un e 20 14...
  • Page 14 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents Introduction About This Manual ...................... 1 Additional Documentation................... 2 Text Conventions ......................2 Customer Service ......................3 Chapter 1. Description Features Overview........................6 Components Included Items......................8 Replacement Items/Accessories................... 8 Luminaire Components....................9 Major Components ....................9 Chapter 2.
  • Page 16 Animation Wheels...................... 32 Animation Wheel 1 - Dichro*Fusion ..............32 Animation Wheel 2 - Wicked Waves..............32 DMX Operation VL4000 Spot Channel Mapping ................33 Enhanced 16-Bit Channel Mapping (Default)............. 33 16-Bit Channel Mapping ..................38 Luminaire Timing Luminaire Timing Channel Information..............43 Updating Software PEGASUS Software ....................
  • Page 17 ABLE OF ONTENTS Appendix A. Maintenance Equipment Handling Locations/Use......................72 Lamps......................... 72 Servicing......................72 Heat........................72 Lamp Life ......................72 Solid State Electronics ....................73 Electrostatic Discharge (ESD)................73 Printed Circuit Boards (PCBs) ................73 Troubleshooting Error Messages......................74 Troubleshooting Guide....................75 Routine Maintenance Lamp Removal and Installation .................
  • Page 18 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 19: Introduction

    • For power requirements, refer to “Current vs. Voltage” on page • VL4000 Spot Luminaire accepts glass gobos only. Use of metal gobos will void the luminaire’s warranty. 02.97 04.000 1 0 24 J un e 20 14...

  • Page 20: Additional Documentation

    ❋ VARI LITE® - VL4000 S ’ UMINAIRE ANUAL Additional Documentation Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite Limited Warranty card included in the product shipping package for more information. For more information on installing DMX512 control systems, the following publication is available for purchase from the United States Institute for Theatre Technology (USITT), "Recommended Practice...

  • Page 21: Customer Service

    Contact an Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880 e-mail: entertainment.service@philips.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.
  • Page 22 ❋ VARI LITE® - VL4000 S ’ UMINAIRE ANUAL Notes 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 23: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components 02.97 04.000 1 0 24 J un e 2 014...

  • Page 24: Features

    ’ UMINAIRE ANUAL Features Overview VL4000 Spot Luminaire feature highlights: Color System A three filter CYM cross fading system capable of extremely smooth movements at both slow and fast speeds, and a variable CTO color temperature correction system. Fixed Color Wheels...
  • Page 25 ESCRIPTION EATURES Pan and Tilt Smooth, time-controlled continuous motion by way of three-phase stepper motor systems. • Range: Pan - 540°, Tilt - 270°. • Accuracy: 0.3° resolution. Weights Unit weighs (luminaire only, without accessories) 83 lbs (37.7 kg). Spacing Unit hangs on 25 inch (635 mm) centers.

  • Page 26: Components

    AC Input Connector (truss hooks sold separately) (this document) Figure 1-1: VL4000 Spot Luminaire Included Items Replacement Items/Accessories The following optional and/or replacement items can be ordered directly from your Authorized VARI❋LITE Dealer. When ordering, please order by the Vari-Lite part number.

  • Page 27: Luminaire Components

    ESCRIPTION OMPONENTS Luminaire Components Below is a brief description of the major components and sub assemblies of the VL4000 Spot Luminaires. Major Components Mounting Brackets - For hanging the fixture. Hooks are sold separately and pipe shown by others Enclosure Assembly -...
  • Page 28 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Sub Assemblies Head Covers - Each head cover is held in place with four captive screws and tether. Lamp / Reflector Assembly Color System / Dimmer / Strobe Shutter / Animation /...

  • Page 29: Chapter 2. Installation

    HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 30: Power And Data Cabling Requirements

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz. Current required depends on the AC supply voltage and product model. Refer to “Current vs.
  • Page 31 NSTALLATION OWER AND ABLING EQUIREMENTS WARNING: DO NOT connect to three-phase service in countries with 240 volt power. For single-phase power at 208 to 240 volts RMS: Connection AC Neutral AC Line Ground (Earth) For three-phase power at 208 volts RMS: Connection Phase 1 Phase 2...

  • Page 32: Current Vs. Voltage

    ’ UMINAIRE ANUAL Current vs. Voltage Table 2-1, VL4000 Spot Luminaire - Current vs. Voltage (1200W Lamp) provides the luminaire’s current draw at specific voltages. Total Luminaire Current is calculated with the lamp on and all motors sequencing. WARNING: It is the responsibility of the user to adequately protect supply source with a correct size and type circuit breaker and not overload circuits.

  • Page 33: Data Cables

    NSTALLATION OWER AND ABLING EQUIREMENTS Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.

  • Page 34: Recommended Cable Types/Manufacturers

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ...

  • Page 35: Installation Procedures

    NSTALLATION NSTALLATION ROCEDURES Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, follow the procedure in this section. For lamp removal and replacement, refer to “Lamp Removal and Installation” on page WARNING: Disconnect fixture before relamping. Déconnectez le projecteur avant que le changement de lampe.
  • Page 36 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Step 6. As shown in Figure 2-3, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot" in reflector.

  • Page 37: Align Lamp For Maximum Beam Irradiance

    NSTALLATION NSTALLATION ROCEDURES Align Lamp For Maximum Beam Irradiance After a new lamp is installed in the luminaire, it will be necessary to align the lamp to optimize the beam. WARNING: Backcap and alignment screws will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns.

  • Page 38: Hanging The Luminaire

    ANUAL Hanging the Luminaire The VL4000 Spot Luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting truss hooks or other mounting hardware are required. Many compatible truss hooks are available from different manufacturers for your particular needs.
  • Page 39 NSTALLATION NSTALLATION ROCEDURES WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire. AVERTISSEMENT: Assurez-vous que le mécanisme de support de verrouillage est complètement inséré après le support est installé sur l'appareil. Example Truss Hook and Mounting Hardware (not included, sold separately) Mount Bracket* Raised Mounting Buttons (8 each)
  • Page 40 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Safety Cable: Recommended for hanging installations. May be required by local codes. Safety cable is sold separately. Câble de sécurité: Recommandé pour les installations pendaison. Peut être exigé par les codes locaux.

  • Page 41: Floor Mounting The Luminaire

    AC In AC In AC In Termination** Data In Data Thru Data Thru VL4000 Spot Luminaire Channel Requirements* DMX512 Channels Description Menu Display 57 Channels Enhanced 16-Bit Mode (default) 52 Channels 16-Bit Mode *As set by the luminaire’s menu system.

  • Page 42: Powering Up

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Powering Up Power-Up Procedure When the luminaire is powered up for the first time, the default setting is enabled and the lamp will remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.

  • Page 43: Addressing

    NSTALLATION DDRESSING Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 58). The luminaire retains the DMX address even if power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

  • Page 44: Transporting

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Transporting Overview When shipping or transporting VARI❋LITE Luminaires, Vari-Lite recommends that the luminaire(s) be sufficiently protected against any (including, but not limited to) shock, vibration, drops, jarring, exposure to the environment, etc.

  • Page 45: Chapter 3. Operation

    HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • Color Control & Gobos • DMX Operation • Luminaire Timing • Updating Software 02.97 04.000 1 0 24 J un e 2 014...

  • Page 46: Color Control & Gobos

    The following is a brief description of each color control and gobo projection capabilities. Color Mixing The VL4000 Spot Luminaire provides full CYM color cross-fading and two fixed color wheels. • The CYM color system offers a three filter CYM cross fading system capable of extremely smooth movements at both slow and fast speeds, and a variable CTO color temperature correction system.

  • Page 47: Fixed Color Wheel 2

    Each luminaire contains two rotating gobo wheels. Each rotating gobo wheel offers seven rotatable, indexable gobo positions and one open position. CAUTION: VL4000 spot luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.

  • Page 48: Rotating Gobo Wheel 1

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Rotating Gobo Wheel 1 Standard load rotating gobos for Rotating Gobo Wheel 1 are shown in Figure 3-3 and described in Table 1, “Rotating Gobo Wheel 1 - Standard Effects and Positions”.

  • Page 49: Rotating Gobo Wheel 2

    & G PERATION OLOR ONTROL OBOS Rotating Gobo Wheel 2 Standard load rotating gobos for Rotating Gobo Wheel 2 are shown in Figure 3-4 and described in Table 2, “Rotating Gobo Wheel 2 - Standard Effects and Positions,” on page Table 2: Rotating Gobo Wheel 2 - Standard Effects and Positions Position Gobo...

  • Page 50: Animation Wheels

    ’ UMINAIRE ANUAL Animation Wheels The VL4000 spot luminaire has two animation wheels. Each offers unique rotatable, indexable patterns with variable motion control from horizontal to vertical. Animation Wheel 1 - Dichro*Fusion Figure 3-5 shows Animation Wheel 1. This unique Dichro*Fusion pattern is chromatically tuned to provide endless color effects.

  • Page 51: Dmx Operation

    These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence.This section contains the DMX channel maps for the VL4000 Spot Luminaire. Users can select one of two maps as detailed in these sections: •...
  • Page 52 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 3: VL4000 Spot Enhanced 16-Bit DMX Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Used as a control channel for different movement options of Color Wheel 1.
  • Page 53 : DMX O PERATION PERATION Table 3: VL4000 Spot Enhanced 16-Bit DMX Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Used as a control channel for different movement options for Rotating Gobo Wheel 1 (Channel 19).
  • Page 54 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 3: VL4000 Spot Enhanced 16-Bit DMX Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Animation Wheel 1 (Dichro*Fusion) 16 bit control of the Animation Wheel 1 index and rotation.
  • Page 55 : DMX O PERATION PERATION Table 3: VL4000 Spot Enhanced 16-Bit DMX Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Controls spread of prism image from small (DMX 0) to wide (DMX 255). Prism Diverge 0 - 255...

  • Page 56: 16-Bit Channel Mapping

    UMINAIRE ANUAL 16-Bit Channel Mapping Table 4 provides DMX channel mapping of the DMX512 control values when the VL4000 Spot Luminaire is in 16-Bit DMX mode (as set by the luminaire’s menu system). Table 4: VL4000 Spot 16-Bit Channel Mapping...
  • Page 57 : DMX O PERATION PERATION Table 4: VL4000 Spot 16-Bit Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Used as a control channel for different movement options of Color Wheel 2. 0 - 5 = Linear Movement using shortest (quickest) path.
  • Page 58 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 4: VL4000 Spot 16-Bit Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* 8-bit control of Rotating Gobo Wheel 2. See Channel 26 for control options. 0 - 5 = Open - No Gobo...
  • Page 59 : DMX O PERATION PERATION Table 4: VL4000 Spot 16-Bit Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Used as a control channel for Animation Wheel 1. 0 - 5 = Index using shortest (quickest) path.
  • Page 60 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 4: VL4000 Spot 16-Bit Channel Mapping Range Range Default Parameters Description / Operation Channel (DMX) Value* Control Channel for strobing functions. 0 - 5 = Open 6 - 10 = Closed...

  • Page 61: Luminaire Timing

    • The VL4000 Spot Luminaire utilizes an intuitive timing system when the timing channels are set to 255. When quick DMX changes are detected the luminaire will operate as fast as possible and with slower DMX changes the luminaire will operate as smooth as possible.
  • Page 62 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Note: Some parameters have been excluded from the timing channels. Wheel spin and gobo rotation rate changes are not affected by timing channels. To use luminaire timing channels, you must: Step 1. Create the cue, including color, beam, gobo and position as required.
  • Page 63 PERATION UMINAIRE IMING Table 6: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 02.97 04.000 1 0 24 J un e 20 14...
  • Page 64 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 6: Timing Channels Map (Continued) % Value = Seconds 24 J un e 20 14 02 .9 704.00 01 0...
  • Page 65 PERATION UMINAIRE IMING Table 6: Timing Channels Map (Continued) % Value = Seconds 02.97 04.000 1 0 24 J un e 20 14...
  • Page 66 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 6: Timing Channels Map (Continued) % Value = Seconds 24 J un e 20 14 02 .9 704.00 01 0...
  • Page 67 PERATION UMINAIRE IMING Table 6: Timing Channels Map (Continued) % Value = Seconds 02.97 04.000 1 0 24 J un e 20 14...
  • Page 68 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 6: Timing Channels Map (Continued) % Value = Seconds Follows Cue Data 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 69: Updating Software

    (downloaded from our web site), you can connect any USB 2.0 compatible port on a computer to a chain of up to 32 Philips Entertainment luminaires in order to update the luminaire software. Figure 3-7: USB Upload Cable (sold separately) Note: PEGASUS Software is compatible with previous versions of the VARI❋LITE USB Upload...

  • Page 70: Troubleshooting

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Step 3. Double click on pegausinstall.msi icon. Step 4. Follow all prompts in program’s installation wizard. Step 5. Insert USB Upload Cable (sold separately) into a USB 2.0 compatible port on your computer.

  • Page 71: Upload Cable Warning (Error) Message

    DMX signals. • You can upload multiple firmware files to a variety of luminaires that are data linked together. Each model of Philips Entertainment luminaire recognizes its own software and only downloads the appropriate file. • Do not use a USB hub, always connect directly to a USB port on your computer.
  • Page 72 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL a. Select Vari-Lite for luminaire type (as shown in Figure 3-10.). Figure 3-10: PEGASUS Software Selection Screen 3-10, click on Select Folder button to open browser window. b. As indicated in Figure Step 6.

  • Page 73: Transferring Software From Luminaire To Luminaire

    PERATION PDATING OFTWARE Transferring Software From Luminaire to Luminaire It is possible to transfer specific software versions between luminaires. As in the case of installing new software versions, multiple luminaires can be programmed at the same time if they are data linked together (refer to “Connecting Data and Power”...
  • Page 74 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Step 3. Press [Up] / [Down] arrows until Version appears. Press [OK]. The first half of the version will be displayed as a date (MM/DD/YY). For example, 03/18/ 14 (March 18, 2014).

  • Page 75: Chapter 4. Menu System

    HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Self Tests 02.97 04.000 1 0 24 J un e 2 014...

  • Page 76: Menu Operation

    ’ UMINAIRE ANUAL Menu Operation LCD Display and Menu System The VL4000 Spot Luminaire’s LCD Display and Menu System provides local control for accessing the following fixture’s settings: • Address – to set the DMX address • Setup – to change lamp modes (Standard or Studio) •...

  • Page 77: Lcd Display And Menu System Operation

    Step 6. Once all digits are set in DMX address, press [OK] to set. Step 7. DMX address will display and is saved. Operational Modes - Standard and Studio The VL4000 Spot Luminaire offers users the choice of two operational modes that are selectable through the luminaire's menu system: •...

  • Page 78: Other Lcd Display Features

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Other LCD Display Features LCD Menu Battery Operation The LCD menu system utilizes a battery powered system for operation when the luminaire is not connected to power. The primary purpose of this mode is to allow basic setup and configuration of the luminaire.

  • Page 79: Menu Tree

    YSTEM PERATION Menu Tree Figure 4-3 Figure 4-4 page 62 are graphical representations of the menu system. Address - value (1 thru 512) Data** Ch 1 - Intensity XXX (Value) Ch 2 - Pan High Byte XXX (Value) Ch 3 - Pan Low Byte XXX (Value) Ch 4 - Tilt High Byte XXX (Value) Ch 5 - Tilt Low Byte XXX (Value) Ch 6 - Edge High Byte XXX (Value)
  • Page 80 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Continued from previous page: Manual Intensity Value 0 - 255 Test ALL Test Running 'ALL TEST' Value 0 - 65535 Pan/Tilt Running 'PAN/TILT TEST' Tilt Value 0 - 65535 Running 'PAN TEST'...

  • Page 81: Menu System Functions

    YSTEM PERATION Menu System Functions Table 4-1: Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address DMX Address DMX Address value 1 to 512 SetUp Mode Standard Select Luminaire Studio Type Configure Lamp Lamp Options Power ON (default) System Configuration...
  • Page 82 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel DATA Ch 1 - Intensity XXX (Value) DMX Data and Note: Channel and Dimmer Ch 2 - Pan High Byte XXX (Value)
  • Page 83 YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Fixture Status Fixture OK Displays fixture Status/Error Display . . . Or displays a list of errors encountered information, during calibration process or operation. condition or ReCalibrate Fixture Are you sure?
  • Page 84 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test* ALL Test Running 'ALL TEST' Press [Menu] to System Test Pan/Tilt Running 'PAN/TILT TEST' stop tests...

  • Page 85: Self Tests

    YSTEM ESTS Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. For complete details and values for each test refer to “Diagnostic Tests” on page When running tests on multiple luminaires, a DMX termination connector is required at the last luminaire in the link.

  • Page 86: Diagnostic Tests

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL To set movement option: Step 1. Press [ESC]. Step 2. Press [Up] / [Down] arrows until Config appears. Press [OK]. Step 3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [OK].
  • Page 87 YSTEM ESTS Notes 02.97 04.000 1 0 24 J un e 20 14...
  • Page 88 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 89: Appendix A. Maintenance

    PPENDIX Maintenance This appendix provides instructions for performing routine maintenance which may be necessary during the life of the luminaire. • Equipment Handling • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power completely removed from the luminaire.

  • Page 90: Equipment Handling

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Equipment Handling Below are some basic tips and information on handling luminaires and their associated components. Locations/Use VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.,) may damage luminaire.

  • Page 91: Solid State Electronics

    ROUBLESHOOTING AND AINTENANCE Solid State Electronics Electrostatic Discharge (ESD) Electrostatic discharge (ESD) presents a significant danger to solid state electronic components (semiconductor devices and PC board assemblies). Static electricity can build on a variety of common objects (including people) simply by handling or moving. ESD rarely results in immediate failure of a component, but shows up later as an intermittent problem or severely reduces the life of the component.

  • Page 92: Troubleshooting

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.

  • Page 93: Troubleshooting Guide

    ROUBLESHOOTING AND AINTENANCE Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. CAUTION: Some troubleshooting is included for reference only. Performing remedies may void product warranty.

  • Page 94: Routine Maintenance

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Routine Maintenance Lamp Removal and Installation WARNING: Disconnect fixture before relamping. Déconnectez le projecteur avant que le changement de lampe. CAUTIONS & WARNINGS • Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
  • Page 95 ROUBLESHOOTING AND AINTENANCE Step 6. Remove replacement lamp from shipping box. Step 7. As shown in Figure A-2, align replacement lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot"...

  • Page 96: Fixed Color Wheel Filter Removal And Installation

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Fixed Color Wheel Filter Removal and Installation To remove and replace fixed color filters: Step 1. Before removing power from luminaire, move Edge towards front of luminaire with control console or via luminaire menu system.
  • Page 97 ROUBLESHOOTING AND AINTENANCE Step 4. At fixed color wheel, slowly rotate wheel by hand until filter to be removed is visible on assembly as shown in Figure A-5. Step 5. At filter to be removed, (1) press filter out of fixed color wheel with fingers and (2) guide filter up and away from fixed color wheel.

  • Page 98: Rotating Gobo Removal And Installation

    UMINAIRE ANUAL Rotating Gobo Removal and Installation CAUTION: VL4000 spot luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty. To remove and replace rotating gobos: Step 1. Before removing power from luminaire, move Edge towards front of luminaire with control console or via luminaire menu system.
  • Page 99 ROUBLESHOOTING AND AINTENANCE Note: For the standard load of rotating gobos, refer to “Rotating Gobo Wheel 1” on page 30 “Rotating Gobo Wheel 2” on page 31 Step 4. At rotating gobo wheel, slowly rotate wheel by hand until gobo to be removed is visible on assembly.
  • Page 100 Rear of gobo is the REFLECTIVE side and MUST be towards lamp. VL4000 spot luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.

  • Page 101: Animation Wheels Removal And Installation

    ROUBLESHOOTING AND AINTENANCE Animation Wheels Removal and Installation To remove and replace animation wheels: Step 1. Before removing power from luminaire, move Edge towards front of luminaire with control console or via luminaire menu system. WARNING: Remove power from luminaire and allow luminaire to cool completely before performing this procedure.
  • Page 102 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Step 4. Loosen screw on bulkhead so animation arm can swing out Step 5. Remove one screw from animation frame. CAUTION: Be careful not to lose belt bearing, washer, screw or post. These will be required for reassembly and installation.

  • Page 103: Cleaning Optical Lenses And Filters

    ROUBLESHOOTING AND AINTENANCE Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acetone according to manufacturer’s safety instructions and precautions. The front lens, optics/color filters, and reflector may require cleaning after extended use. •...
  • Page 104 ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Notes 24 J un e 20 14 02 .9 704.00 01 0...

  • Page 105: Appendix B. Technical Specifications

    Two gobo wheels combine to each offer seven rotatable, indexable gobo positions and one open position. Note: VL4000 spot luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.
  • Page 106 Range: Pan - 540° , Tilt - 260°. • Pan/Tilt Accuracy: 0.3° resolution. Weight 83 lbs. (37.7 kg) - Luminaire only, no accessories. Spacing The VL4000 spot luminaire hangs on 25 inch (635 mm) centers. 25.00 in. [635.0 mm] 31.80 in. [807.7 mm] 22.46 in.

  • Page 107: Optical

    ECHNICAL PECIFICATIONS Optical Source 1200W Philips MSR Gold FastFit lamp (rated for 800-1400W operation) running at 1400W in Standard mode or 1200W in Studio mode. Reflector Precision facetted, elliptical glass reflector system with dichroic cold mirror coating. Color Temperature 6000K...

  • Page 108: Operational

    ❋ VARI LITE - VL4000 S ’ UMINAIRE ANUAL Operational Power Requirements Standard AC power distribution from 200 - 240VAC, 50/60 Hz. The unit requires up to 11.0A depending on the AC supply voltage.* Note: *For a breakdown of total luminaire current draw at different voltages, see “Current vs.
  • Page 109 Notes...
  • Page 110 Vari-Lite 10911 Petal Street Dallas, Texas 75238 1.877.VARILITE 1.214.647.7880 www.vari-lite.com ©2014 Philips Group. All rights reserved. Printed in the U.S.A.

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