Page 2
Installation Manual SAILOR 6217 added June 2012 Program 6000 VHF general - Controls on the front plate, ’Comments to prevent wter ingress’ added. December 2012 SAILOR 6222 VHF DSC - ’2.5.5 Setup of GPS input from LAN’ added Cobham rebranding November 2013...
Page 5
SAILOR 6210 VHF Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 6
SAILOR 6210 VHF Manual overview This manual has the following chapters: • Introduction contains a description of the VHF radio. • Installation explains how to mount the VHF radio and how to connect accessories and external equipment. • First-time power up explains how to make and receive voice calls over VHF, including how to use and set-up the channel scanning, the 2-way loudhailer, fog horn external loudspeaker.
Page 9
SAILOR 6210 VHF List of figures Figure 1-1: Controls on the front plate ...........................1-2 Figure 1-2: System configuration - example........................1-6 Figure 2-1: Desktop mounting ............................2-9 Figure 2-2: Overhead mounting ............................2-9 Figure 2-3: Mounting with U mounting bracket......................2-10 Figure 2-4: Flush mount ..............................2-11 Figure 2-5: Cutout for flush mount..........................2-11...
You can use the loudhailer as a 2-way on-board communicator. The loudhailer also functions as a fog horn. You can select from several programmed fog-horn patterns. For a list of other accessories available for the SAILOR 6210 VHF check with your nearest distributor.
9. Selector wheel knob with key-press function for changing the working channel, navigating in menus in the display and backlight dimming. 1.1.1 SAILOR 6210 VHF display The picture shows the display after start-up.The display holds various fields of information, depending on the currently selected function.
Page 15
SAILOR 6210 VHF VHF radio For a detailed description of the information shown for each of the functions available see the chapter First-time power up on page 3-31. Chapter 1: Introduction...
(part number: 406209-940). 5m Connection cable, 1x10 pole: Use this cable in installations when connecting external equipment to the SAILOR 6210 VHF. This cable is included in the SAILOR 6207 Connection Box for parallel handsets (part number: 406209- 941).
Page 17
SAILOR 6210 VHF Accessories available Accessory Description SAILOR 6270 External If you need an additional external loudspeaker loudspeaker you can connect a SAILOR 6270 Loudspeaker. It provides 6 W output power. SAILOR 6090 Power The SAILOR 6090 Power Converter is used...
• Installing the VHF radio • Power, VHF antenna and external equipment Unpacking the SAILOR 6210 VHF The following items are included in the delivery of a SAILOR 6210 VHF: • SAILOR 6210 VHF • SAILOR 6202 Handmicrophone with spiral cable •...
Provide space enough to access the front panel connectors and for installing a cradle for the speaking device. Provide at least 120 mm space at the back of the SAILOR 6210 VHF radio to allow free air circulation. Compass safe distance Make sure that the VHF radio is far enough from any magnetic compass to avoid influence of the loudspeaker magnet on the compass reading.
Page 21
SAILOR 6210 VHF Installing the VHF radio 2.2.1 SAILOR 6210 VHF with U mounting bracket The mounting bracket and two knobs are included in the delivery. Desktop mounting Figure 2-1: Desktop mounting Overhead mounting Figure 2-2: Overhead mounting Chapter 2: Installation...
Installing the VHF radio SAILOR 6210 VHF Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
Page 23
SAILOR 6210 VHF Installing the VHF radio 2.2.2 SAILOR 6210 VHF for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel.The flush mount installation kit is included in the delivery. Figure 2-4: Flush mount R2.5mm x 4...
Page 24
Installing the VHF radio SAILOR 6210 VHF 7. Slide the VHF radio in the cut-out. Place the flush mount bracket and fasten it with the 4 screws M4x45. Make sure the torque does not exceed 1Nm when fastening the screws.
Page 25
SAILOR 6210 VHF Installing the VHF radio 2.2.3 SAILOR 6090 Power Converter Figure 2-7: SAILOR 6090 Power Converter, dimensions Remove jumper W301: Place jumper W300: Vout = 12.5V Power Converter is always on C207 T200 L300 C309 CR303 CR200 C314...
Page 26
Installing the VHF radio SAILOR 6210 VHF 2.2.4 SAILOR 6202 Handmicrophone Handmicrophone with spiral cable and PTT button. Figure 2-9: Handmicrophone 2-14 Chapter 2: Installation...
SAILOR 6210 VHF Power, VHF antenna and external equipment NMEA interface description Figure 2-12: NMEA interface description NMEA interface Specifications Impedance: 600 Ohm NMEA input: Max. 2mA at min. level of 2V Load Impedance: > 60 Ohm NMEA output Drive load: < 35 mA Table 2-3: NMEA interface The NMEA interface supports NMEA 0183 v2.0, v2.1 and v2.3.
Page 30
Power, VHF antenna and external equipment SAILOR 6210 VHF Received NMEA sentences except for FSI can be forwarded to NMEA output. As talker the sentences are streamed when received (with no intervals). HW revision: 57-127367-D.02 SW revision: 2.00.01 2-18 Chapter 2: Installation...
Page 31
SAILOR 6210 VHF Power, VHF antenna and external equipment 2.3.2 CTRL connector for control speaker microphone Connector type: Circular connector, 12pin. Pin assignment: Connector front view on the VHF radio: Description GND for cable screen Internal GND=- Battery Battery supply when radio is on...
Power, VHF antenna and external equipment SAILOR 6210 VHF 2.3.3 Power, Loudhailer, foghorn and external speaker Use the connector marked PWR/EXT to connect power, loudhailer and an external speaker. The cable for this connector is part of the delivery. 1. Blue wire: Power - 2.
Page 33
SAILOR 6210 VHF Power, VHF antenna and external equipment 2.3.4 VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end.
SAILOR 6210 VHF VHF antenna installation The SAILOR 6210 VHF is be installed with only one antenna for VHF RX/TX and DSC. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range.
System setup SAILOR 6210 VHF System setup To change a setting in the SYSTEM SETUP, do as follows: 1. Press the soft key SETUP. If it is not in the display, press the soft key MORE until SETUP appears. 2. Press the arrow soft key to advance to SYSTEM SETUP.
Page 37
SAILOR 6210 VHF Accessories Accessories 2.7.1 Part numbers for accessories The following accessories are available for the SAILOR 6210 VHF: Part number Accessories available 406201A SAILOR 6201 Handset with cradle (additional) 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof...
Accessories SAILOR 6210 VHF 2.7.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1 . Figure 2-19: SAILOR 6207 Connection Box for parallel handsets, mounting...
Page 40
Accessories SAILOR 6210 VHF 2.7.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR 6204 Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1. Figure 2-22: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Page 41
SAILOR 6210 VHF Accessories Terminate the last SAILOR 6208 on the CAN bus (furthest away from the transceiver). Figure 2-24: SAILOR 6208 Control Unit Connection Box, diagram Chapter 2: Installation 2-29...
Page 43
Chapter 3 First-time power up General use and navigation 3.1.1 Power on and speaker volume The VHF radio has a dual-function on/off wheel knob for power on/off and volume control. • To power on the VHF radio press the on/off wheel knob. •...
Page 44
General use and navigation SAILOR 6210 VHF 3-32 Chapter 3: First-time power up...
Page 45
4.2.1 Preventive maintenance Maintenance of the SAILOR 6210 VHF can be reduced to a maintenance check at each visit of the service staff. Inspect the radio for mechanical damages, salt deposits, corrosion and any foreign material. Due to its robust construction and ruggedness the radio has a long lifetime.
Page 46
Maintenance SAILOR 6210 VHF Action Symptom Remedy Device failure If any of the checks and tests described in this section do not assist in resolving the difficulties experienced in the operation and/or performance of the VHF installation, a fault may have developed in the VHF radio itself.
Page 47
SAILOR 6210 VHF Maintenance 4.2.4 Replacing the fuse in the red wire (Power +) One fuse is installed in the supplied DC cable. If the fuse is blown, track down why the fuse was blown and solve the problem. To replace the fuse, do as follows: 1.
Page 48
Should you need to send the product for repair, please read the below information before packing the product. The shipping carton has been carefully designed to protect the SAILOR 6210 VHF and its accessories during shipment. This carton and its associated packing material should be used when repacking for shipment.
SAILOR 6210 VHF Item Specification Weight SAILOR 6210 VHF approx. 1.2 kg, 2.65 lbs Weight SAILOR 6210 VHF and approx. 1,5 kg 3,31 lbs including SAILOR 6202 Handmicrophone Handmicrophone and mounting bracket Dimensions Height: Outer dimension 106 mm, hole height for flush mount 89...
Page 50
SAILOR 6210 VHF SAILOR 6210 VHF Item Specification LF power Built-in loudspeaker: 6 W External loudspeaker: 6 W / 8 Ohm Loudhailer: 30 W / 4 Ohm (when the unit is not transmitting) Receiver sensitivity < -119 dBm typically @ 20 dB SINAD CCITT weighted...
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-26 and Connection box SAILOR 6208 on page 2-28 System configuration examples The following list shows system configurations, with handset, connection boxes and cable information...
System configuration examples SAILOR 6210 VHF B.1.1 How to install a SAILOR 6204 CSM far from the VHF radio SAILOR 6204 Control Speaker Microphone RX/TX (Without DSC) SAILOR 6201/03 SAILOR 6208 SAILOR 6208 Connection box Connection box SAILOR 6210 CTRL 12VDC <100m...
SAILOR 6210 VHF System configuration examples B.1.2 How to install a SAILOR 6204 close to the VHF radio SAILOR 6204 Control Speaker Microphone RX/TX (Without DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6208 Connection box SAILOR 6210 CTRL 12VDC Remove jumper...
System configuration examples SAILOR 6210 VHF B.1.3 How to install a SAILOR 6204 very close to the VHF radio SAILOR 6204 Control Speaker Microphone RX/TX (Without DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6210 CTRL Place jumper so power supply always is switched on...
SAILOR 6210 VHF Cable requirements Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled...
Page 59
Glossary Glossary Accessories Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CTRL Control External NMEA sentence, essential fix data which provide 3D location and accuracy data. NMEA sentence, Geographic Latitude and Longitude NMEA sentence, NMEA...
Page 60
Glossary SAILOR 6210 VHF NMEA sentence, date and time. Glossary-48...
Page 67
SAILOR 6215/6216 VHF DSC Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 68
SAILOR 6215/6216 VHF DSC Manual overview This manual has the following chapters: • Introduction contains a description of the VHF radio. • Installation explains how to mount the VHF radio and how to connect accessories and external equipment. • First-time power up explains how to make and receive voice and DSC calls over VHF, including how to use and set-up the channel scanning, the 2-way loudhailer, fog horn external loudspeaker.
Page 69
SAILOR 6215/6216 VHF DSC SAILOR 6216 only Preface Radio for occupational use The SAILOR 6216 VHF DSC fulfils the requirements of the EC directive 1999/5/EC, Radio and Telecommunications Terminal Equipment and is intended for use in maritime environment. SAILOR 6216 VHF DSC is designed for occupational use only and must be operated by licensed personnel only.
Page 70
SAILOR 6215/6216 VHF DSC Installation 1. An omni-directional antenna with a maximum power gain of 5.2 dBi must be mounted at least 9.6 ft (2.9m) above the highest deck where people may be staying during radio transmissions. The distance is to be measured vertically from the lowest point of the antenna. This provides the minimum separation distance which is in compliance with RF exposure requirements and is based on the MPE radius of 3 ft (0,9m) plus the 6.6 ft (2m) height of an adult.
Page 71
SAILOR 6215/6216 VHF DSC Table of Contents Table of Contents Chapter 1 Introduction VHF radio with DSC ......................1-1 Accessories available .....................1-3 Chapter 2 Installation Unpacking the SAILOR 6215/6216 VHF DSC ..........2-7 Installing the VHF radio ....................2-8 Power, VHF antenna and external equipment ........2-15 VHF antenna installation ..................2-22 System setup ........................2-24 SAILOR 6201 Handset cradle (optional) ............2-25...
Page 72
Table of Contents SAILOR 6215/6216 VHF DSC viii...
Page 73
SAILOR 6215/6216 VHF DSC List of figures Figure 1-1: Controls on the front plate ...........................1-2 Figure 1-2: System configuration - example........................1-5 Figure 2-1: Desktop mounting ............................2-9 Figure 2-2: Overhead mounting ............................2-9 Figure 2-3: Mounting with U mounting bracket......................2-10 Figure 2-4: Cutout for flush mount..........................2-11 Figure 2-5: Flush mount details ............................2-12...
Page 77
Chapter 1 Introduction VHF radio with DSC SAILOR 6215/6216 VHF DSC, your new SAILOR VHF radio with full DSC functionality, is approved to R&TTE and is waterproof to the IPx8 and IPx6 standard. As part of the required safety equipment, use the SAILOR 6215/6216 VHF DSC in an emergency situation.
Page 78
VHF radio with DSC SAILOR 6215/6216 VHF DSC Controls on the front plate Figure 1-1: Controls on the front plate 1. Loudspeaker. 2. Four soft keys with function title in the display. 3. Quick selection key for channel 16 and the programmed call channel. 4.
Page 79
SAILOR 6215/6216 VHF DSC Accessories available Accessories available Accessory Description SAILOR 6201 Handset One SAILOR 6201 Handset with cradle is with cradle (additional) included in the delivery of the SAILOR 6215/6216 VHF DSC. You can connect another 2 SAILOR 6201 Handsets. SAILOR 6203 Handset SAILOR 6203 Handset with cradle, with cradle...
Page 80
Accessories available SAILOR 6215/6216 VHF DSC Accessory Description SAILOR 6270 External If you need an additional external loudspeaker loudspeaker you can connect a SAILOR 6270 Loudspeaker. It provides 6 W output power. SAILOR 6090 Power The SAILOR 6090 Power Converter is used Converter 24 V to to provide 12 V DC for the SAILOR 12 V DC...
Page 81
SAILOR 6215/6216 VHF DSC Accessories available 1.2.1 System configuration - example RX/TX Aerial SAILOR 6205 SAILOR 6201 Control Speaker Handset Microphone SAILOR 6202 Hand Microphone Service Cable SAILOR 6215/6216 VHF DSC SAILOR 6201 Handset Option SAILOR 6207 N163S Connection Box SAILOR 6090 for parallel handsets Power Converter...
Page 83
Chapter 2 Installation In this chapter you find information and guidelines for: • Unpacking the SAILOR 6215/6216 VHF DSC • Installing the VHF radio • Power, VHF antenna and external equipment Unpacking the SAILOR 6215/6216 VHF DSC The following items are included in the delivery of a SAILOR 6215/6216 VHF DSC: •...
Page 84
Installing the VHF radio SAILOR 6215/6216 VHF DSC Installing the VHF radio You can mount the VHF radio as a desktop, overhead or flush-mounted unit integrated in the instrument panel. Provide space enough to access the front panel connectors and for installing a cradle for the speaking device.
Page 85
SAILOR 6215/6216 VHF DSC Installing the VHF radio 2.2.1 SAILOR 6215/6216 VHF DSC with U mounting bracket The mounting bracket and two knobs are included in the delivery. Desktop mounting Figure 2-1: Desktop mounting Overhead mounting Figure 2-2: Overhead mounting Chapter 2: Installation...
Page 86
Installing the VHF radio SAILOR 6215/6216 VHF DSC Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
Page 87
SAILOR 6215/6216 VHF DSC Installing the VHF radio 2.2.2 SAILOR 6215/6216 VHF DSC for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel.The flush mount installation kit is included in the delivery. R2.5mm x 4 177mm Remove material from shaded area only! Figure 2-4: Cutout for flush mount...
Page 88
Installing the VHF radio SAILOR 6215/6216 VHF DSC Square Nut M4x7x2.2 (4 pcs.) Gasket Flush Mount Bracket (2 pcs.) Screw M4x45 TORX 20 (4 pcs.) Connect to LOUD HAILER (RED isolation on inner connector) Connect to POWER + (RED wire) Connect to POWER - (BLUE wire) Connect to EXT.
Page 89
SAILOR 6215/6216 VHF DSC Installing the VHF radio 2.2.3 SAILOR 6090 Power Converter Figure 2-6: SAILOR 6090 Power Converter, dimensions Remove jumper W301: Place jumper W300: Vout = 12.5V Power Converter is always on C207 T200 L300 C309 CR303 CR200 C314 R323 R304...
Page 90
Installing the VHF radio SAILOR 6215/6216 VHF DSC 2.2.4 SAILOR 6202 Handmicrophone Handmicrophone with spiral cable and PTT button. Figure 2-8: Handmicrophone 2-14 Chapter 2: Installation...
Page 91
SAILOR 6215/6216 VHF DSC Power, VHF antenna and external equipment Power, VHF antenna and external equipment Figure 2-9: Power, VHF antenna and external equipment 1. ACC connector for accessories 2. CTRL connector for control speaker microphone 3. Power, Loudhailer, foghorn and external speaker 4.
Page 92
Power, VHF antenna and external equipment SAILOR 6215/6216 VHF DSC 2.3.1 ACC connector Use the connector marked ACC to connect GPS input. The interface for GPS is NMEA 0183 (EN61 162-1 NMEA0183/ EN61 162-2 NMEA0183 Highspeed). Connector type: Circular connector, 10pin. Connection cable with plug, part number 406209-941.
Page 94
Power, VHF antenna and external equipment SAILOR 6215/6216 VHF DSC Received NMEA sentences except for FSI can be forwarded to NMEA output. As talker the sentences are streamed when received (with no intervals). SW revision: 2.00.01 2-18 Chapter 2: Installation...
Page 95
SAILOR 6215/6216 VHF DSC Power, VHF antenna and external equipment 2.3.2 CTRL connector for control speaker microphone Connector type: Circular connector, 12pin. Pin assignment: Connector front view on the VHF radio: Description GND for cable screen Internal GND=- Battery Battery supply when radio is on Battery supply when radio is on CAN+ CAN-...
Page 96
Power, VHF antenna and external equipment SAILOR 6215/6216 VHF DSC 2.3.3 Power, Loudhailer, foghorn and external speaker Use the connector marked PWR/EXT to connect power, loudhailer and an external speaker. The cable for this connector is part of the delivery. 1.
Page 97
SAILOR 6215/6216 VHF DSC Power, VHF antenna and external equipment 2.3.4 VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end. Place the antenna as high and clear of obstructions as possible.
Page 98
VHF antenna installation SAILOR 6215/6216 VHF DSC VHF antenna installation The SAILOR 6215/6216 VHF DSC is be installed with only one antenna for VHF RX/TX and DSC. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range. For further details on equipment and antenna installation, see IMOCOMSAR/Circ.
Page 100
System setup SAILOR 6215/6216 VHF DSC System setup To change a setting in the SYSTEM SETUP, do as follows: 1. Press the soft key SETUP. If it is not in the display, press the soft key MORE until SETUP appears. 2.
SAILOR 6215/6216 VHF DSC SAILOR 6201 Handset cradle (optional) SAILOR 6201 Handset cradle (optional) Drilling plan * 120 Space for handset access This Handset has a hook-on/off function, which is activated by a small magnet embedded in the cradle. The cradle must be installed as illustrated in order to ensure the hook-on/off functionality of the Handset.
Accessories SAILOR 6215/6216 VHF DSC Accessories 2.7.1 Part numbers for accessories The following accessories are available for the SAILOR 6215/6216 VHF DSC: Part number Accessories available 406201A SAILOR 6201 Handset with cradle (additional) 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof 406207A SAILOR 6207 Connection Box with Cable 406209-941 406208A...
Page 103
SAILOR 6215/6216 VHF DSC Accessories 2.7.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1 . Figure 2-17: SAILOR 6207 Connection Box for parallel handsets, mounting Description Wire color NMEA in+...
SAILOR 6215/6216 VHF DSC Accessories 2.7.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1. Figure 2-20: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Page 106
Accessories SAILOR 6215/6216 VHF DSC Terminate the last SAILOR 6208 on the CAN bus (furthest away from the transceiver). Figure 2-22: SAILOR 6208 Control Unit Connection Box, diagram 2-30 Chapter 2: Installation...
Chapter 3 First-time power up General use and navigation 3.1.1 Power on and speaker volume The VHF radio has a dual-function on/off wheel knob for power on/off and volume control. • To power on the VHF radio press the on/off wheel knob. •...
Page 108
PC, or reset the MMSI number from the Setup menu of the radio. The manuals for the service tool and the user manual for the radio can be downloaded from www.cobham.com/satcom. 3-32 Chapter 3: First-time power up...
Chapter 4 Service & maintenance Contact for support Contact your authorized dealer for technical service and support of the VHF radio. Before contacting your authorized dealer you can go through the troubleshooting guide to solve some of the most common operational problems. Maintenance 4.2.1 Preventive maintenance...
Page 110
Maintenance SAILOR 6215/6216 VHF DSC If the DSC loopback test fails, this indicates the DSC functionality does Important not work correctly — including the ability to send a DISTRESS message. Contact your dealer immediately for further advice. 4.2.4 Troubleshooting guide Action Symptom Remedy...
Page 111
SAILOR 6215/6216 VHF DSC Maintenance Action Symptom Remedy DSC routine Check the DSC function regularly. Verify the testing complete DSC installation, with antennas, by transmitting a Safety Test call to another station (coast or ship). The test call is generated using the DSC call flow via menu CALL.
Page 112
Maintenance SAILOR 6215/6216 VHF DSC Action Symptom Remedy DSC Channel The transmission of a DSC call which is not of not free transmission category distress or urgency will be postponed if the delayed VHF radio is in the process of decoding an incoming DSC call.
Page 113
SAILOR 6215/6216 VHF DSC Maintenance 4.2.5 Replacing the fuse in the red wire (Power +) One fuse is installed in the supplied DC cable. If the fuse is blown, track down why the fuse was blown and solve the problem. To replace the fuse, do as follows: 1.
Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair.
Appendix A Technical specifications SAILOR 6215/6216 VHF DSC Item Specification Weight SAILOR 6215/6216 VHF DSC approx. 1.2 kg, 2.65 lbs Weight SAILOR 6215/6216 VHF DSC approx. 1,5 kg 3,31 lbs including SAILOR 6202 Handmicrophone and Handmicrophone and mounting bracket Dimensions Height: Outer dimension 106 mm, hole height for flush mount 89 Width: Outer dimension 190 mm, hole width for flush mount 177 Depth: Outer dimension from front of wheel knobs 132 mm,...
Page 116
NMEA data rates and formats SAILOR 6215/6216 VHF DSC Item Specification Receiver sensitivity < -119 dBm typically @ 20 dB SINAD CCITT weighted Antenna 50 Ohm antenna, 50 Ohm female SO239 for PL259 plug 1-antenna operation for VHF and DSC communication Water ingress IPx8 and IPx6 all over.
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-27 and Connection box SAILOR 6208 on page 2-29 System configuration examples The following list shows system configurations, with handset, connection boxes and cable information...
Page 118
System configuration examples SAILOR 6215/6216 VHF DSC B.1.1 How to install a SAILOR 6205 CSM far from the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6208 SAILOR 6208 Connection box Connection box SAILOR 6215/16/17 CTRL...
Page 119
SAILOR 6215/6216 VHF DSC System configuration examples B.1.2 How to install a SAILOR 6205 close to the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6208 Connection box SAILOR 6215/16/17 CTRL 12VDC Remove jumper Shield/GND Brown/Drain -battery...
Page 120
System configuration examples SAILOR 6215/6216 VHF DSC B.1.3 How to install a SAILOR 6205 very close to the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6215/16/17 CTRL Place jumper so power supply always is switched on 12VDC -Vout (Black)
SAILOR 6215/6216 VHF DSC Cable requirements Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled Part of handset Power cable 1.5 m power cable...
Page 122
Cable requirements SAILOR 6215/6216 VHF DSC Cable 2 (Handset, cable included) SAILOR 6215/6216 VHF Signal DSC Front connector Signal description designation LTW 10-pin, circular male Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 MIC+ Microphone signal Pin 6 Earpiece Earpiece signal Pin 7...
Page 123
SAILOR 6215/6216 VHF DSC Cable requirements SAILOR 6215/6216 Cable SAILOR SAILOR SAILOR VHF DSC 6208 Ships cable Signal 6208 6208 CTRL 406208- Conn. Box Signal description 6 twisted pairs designation Conn. Box Conn. Box connector In from overall screen Out of box Out of box LTW 12-pin, (5 m)
Glossary Glossary Accessories Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CTRL Control Digital Selective Calling External NMEA sentence, essential fix data which provide 3D location and accuracy data. NMEA sentence, Geographic Latitude and Longitude NMEA sentence, Global Positioning System...
Page 126
Glossary SAILOR 6215/6216 VHF DSC Coordinated Universal Time. The International Atomic Time (TAI) with leap seconds added at irregular intervals to compensate for the Earth’s slowing rotation. Leap seconds are used to allow UTC to closely track UT1, which is mean solar time at the Royal Observatory, Greenwich.
Page 133
SAILOR 6217 VHF DSC - AIS Receiver Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 134
SAILOR 6217 VHF DSC - AIS Receiver Manual overview This manual has the following chapters: • Introduction contains a description of the VHF radio. • Installation explains how to mount the VHF radio and how to connect accessories and external equipment.
Page 135
SAILOR 6217 VHF DSC - AIS Receiver Table of Contents Table of Contents Chapter 1 Introduction VHF radio and AIS receiver ..................1-1 Accessories available .....................1-3 Chapter 2 Installation Unpacking the SAILOR 6217 VHF DSC - AIS Receiver ......2-7 Installing the VHF radio ....................2-8 Power, VHF antenna and external equipment ........2-15 VHF and DSC antenna installation ..............2-22 System setup ........................2-24...
Page 141
Chapter 1 Introduction VHF radio and AIS receiver SAILOR 6217 VHF DSC - AIS Receiver is approved to and is waterproof to the IPx8 and IPx6 standard. As part of the safety equipment, use the SAILOR 6217 VHF DSC - AIS Receiver in an emergency situation.
Page 142
VHF radio and AIS receiver SAILOR 6217 VHF DSC - AIS Receiver Controls on the front plate Figure 1-1: Controls on the front plate 1. Loudspeaker. 2. Four soft keys with function title in the display. 3. Quick selection key for channel 16 and the programmed call channel. 4.
SAILOR 6217 VHF DSC - AIS Receiver Accessories available Accessories available Accessory Description SAILOR 6201 Handset One SAILOR 6201 Handset with cradle is with cradle (additional) included in the delivery of the SAILOR 6217 VHF DSC - AIS Receiver. You can connect another 2 SAILOR 6201 Handsets.
Page 144
Accessories available SAILOR 6217 VHF DSC - AIS Receiver Accessory Description 5m connection cable for bulkhead mount: Use this cable Connection cables in installations where the SAILOR 6202 Hand Microphone is not connected directly to the SAILOR 6217 VHF DSC - AIS Receiver, but located in a different position (part number: 406209-940).
Page 145
SAILOR 6217 VHF DSC - AIS Receiver Accessories available 1.2.1 System configuration - example RX/TX Aerial SAILOR 6201 SAILOR 6205 Control Speaker Handset Microphone SAILOR 6202 Service Hand Microphone Cable SAILOR 6217 VHF DSC - AIS Receiver SAILOR 6201 Handset Option SAILOR 6207 N163S Connection Box...
Chapter 2 Installation In this chapter you find information and guidelines for: • Unpacking the SAILOR 6217 VHF DSC - AIS Receiver • Installing the VHF radio • Power, VHF antenna and external equipment Unpacking the SAILOR 6217 VHF DSC - AIS Receiver The following items are included in the delivery of a SAILOR 6217 VHF DSC - AIS Receiver: •...
Installing the VHF radio SAILOR 6217 VHF DSC - AIS Receiver Installing the VHF radio You can mount the VHF radio as a desktop, overhead or flush-mounted unit integrated in the instrument panel. Provide space enough to access the front panel connectors and for installing a cradle for the speaking device.
Page 149
SAILOR 6217 VHF DSC - AIS Receiver Installing the VHF radio 2.2.1 SAILOR 6217 VHF DSC - AIS Receiver with U mounting bracket The mounting bracket and two knobs are included in the delivery. Desktop mounting Figure 2-1: Desktop mounting Overhead mounting Figure 2-2: Overhead mounting Chapter 2: Installation...
Page 150
Installing the VHF radio SAILOR 6217 VHF DSC - AIS Receiver Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
SAILOR 6217 VHF DSC - AIS Receiver Installing the VHF radio 2.2.2 SAILOR 6217 VHF DSC - AIS Receiver for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel.The flush mount installation kit is included in the delivery. Figure 2-4: Flush mount R2.5mm x 4 177mm...
Installing the VHF radio SAILOR 6217 VHF DSC - AIS Receiver 7. Slide the VHF radio in the cut-out. Place the flush mount bracket and fasten it with the 4 screws M4x45. Make sure the torque does not exceed 1Nm when fastening the screws. Only use screws supplied with the kit for flush mounting.
SAILOR 6217 VHF DSC - AIS Receiver Power, VHF antenna and external equipment Description Wire color Mike 2 Yellow EAR 2 Grey Hook_PTT Pink Battery supply when radio is on Internal GND = - Battery Black Internal GND = - Battery Orange —...
Page 158
Power, VHF antenna and external equipment SAILOR 6217 VHF DSC - AIS Receiver The NMEA interface supports NMEA 0183 v2.0, v2.1 and v2.3. The following sentences are supported: • FSI: All fields are decoded. • GGA: UTC, "Position", "quality indicator" (indicators 1-5). All other fields are unused. •...
SAILOR 6217 VHF DSC - AIS Receiver Power, VHF antenna and external equipment 2.3.2 CTRL connector for control speaker microphone Connector type: Circular connector, 12pin. Pin assignment: Connector front view on the VHF radio: Description GND for cable screen Internal GND=- Battery Battery supply when radio is on Battery supply when radio is on CAN+...
Power, VHF antenna and external equipment SAILOR 6217 VHF DSC - AIS Receiver 2.3.3 Power, Loudhailer, foghorn and external speaker Use the connector marked PWR/EXT to connect power, loudhailer and an external speaker. The cable for this connector is part of the delivery. 1.
SAILOR 6217 VHF DSC - AIS Receiver Power, VHF antenna and external equipment 2.3.4 VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end. Place the antenna as high and clear of obstructions as possible.
Page 162
VHF and DSC antenna installation SAILOR 6217 VHF DSC - AIS Receiver VHF and DSC antenna installation The SAILOR 6217 VHF DSC - AIS Receiver is be installed with only one antenna for VHF RX/TX and DSC. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range.
System setup SAILOR 6217 VHF DSC - AIS Receiver System setup To change a setting in the SYSTEM SETUP, do as follows: 1. Press the soft key SETUP. If it is not in the display, press the soft key MORE until SETUP appears.
SAILOR 6217 VHF DSC - AIS Receiver SAILOR 6201 Handset cradle (optional) SAILOR 6201 Handset cradle (optional) Drilling plan * 120 Space for handset access This Handset has a hook-on/off function, which is activated by a small magnet embedded in the cradle. The cradle must be installed as illustrated in order to ensure the hook-on/off functionality of the Handset.
Accessories SAILOR 6217 VHF DSC - AIS Receiver Accessories 2.7.1 Part numbers for accessories The following accessories are available for the SAILOR 6217 VHF DSC - AIS Receiver: Part number Accessories available 406201A SAILOR 6201 Handset with cradle (additional) 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof...
Page 167
SAILOR 6217 VHF DSC - AIS Receiver Accessories 2.7.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect GPS (NMEA), GPS/AIS DSC modem and further SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1 . Figure 2-19: SAILOR 6207 Connection Box for parallel handsets, mounting Description Wire color...
Page 169
SAILOR 6217 VHF DSC - AIS Receiver Accessories 2.7.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR 6205 Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1. Figure 2-22: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Accessories SAILOR 6217 VHF DSC - AIS Receiver Terminate the last SAILOR 6208 on the CAN bus (furthest away from the transceiver). Figure 2-24: SAILOR 6208 Control Unit Connection Box, diagram 2-30 Chapter 2: Installation...
Chapter 3 First-time power up General use and navigation 3.1.1 Power on and speaker volume The VHF radio has a dual-function on/off wheel knob for power on/off and volume control. • To power on the VHF radio press the on/off wheel knob. •...
PC, or reset the MMSI number from the Setup menu of the radio. The manuals for the service tool and the user manual for the radio can be downloaded from www.cobham.com/satcom. 3-32 Chapter 3: First-time power up...
Chapter 4 Service & maintenance Contact for support Contact your authorized dealer for technical service and support of the VHF radio. Before contacting your authorized dealer you can go through the troubleshooting guide to solve some of the most common operational problems. Maintenance 4.2.1 Preventive maintenance...
Page 174
Maintenance SAILOR 6217 VHF DSC - AIS Receiver Action Symptom Remedy Device failure If any of the checks and tests described in this section do not assist in resolving the difficulties experienced in the operation and/or performance of the VHF installation, a fault may have developed in the VHF radio itself.
SAILOR 6217 VHF DSC - AIS Receiver Maintenance 4.2.4 Replacing the fuse in the red wire (Power +) One fuse is installed in the supplied DC cable. If the fuse is blown, track down why the fuse was blown and solve the problem.
Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair.
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-27 and Connection box SAILOR 6208 on page 2-29 System configuration examples The following list shows system configurations, with handset, connection boxes and cable information...
Page 180
System configuration examples SAILOR 6217 VHF DSC - AIS Receiver B.1.1 How to install a SAILOR 6205 CSM far from the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6208 SAILOR 6208 Connection box Connection box SAILOR 6215/16/17...
Page 181
SAILOR 6217 VHF DSC - AIS Receiver System configuration examples B.1.2 How to install a SAILOR 6205 close to the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6208 Connection box SAILOR 6215/16/17 CTRL 12VDC Remove jumper...
Page 182
System configuration examples SAILOR 6217 VHF DSC - AIS Receiver B.1.3 How to install a SAILOR 6205 very close to the VHF radio SAILOR 6205 Control Speaker Microphone RX/TX (With DSC) SAILOR 6202 SAILOR 6201/03 SAILOR 6215/16/17 CTRL Place jumper so power supply always is switched on 12VDC -Vout (Black)
Page 183
SAILOR 6217 VHF DSC - AIS Receiver System configuration examples B.1.4 How to install an AIS chart plotter to 6217 RX/TX SAILOR 6202 SAILOR 6201/03 Connection box SAILOR 6217 SAILOR 6207 VHF DSC Chart AIS Receiver plotter 6-27-2012 12VDC NMEA - White Green NMEA +...
Cable requirements SAILOR 6217 VHF DSC - AIS Receiver Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled Part of handset...
Page 185
SAILOR 6217 VHF DSC - AIS Receiver Cable requirements Cable 2 (Handset, cable included) SAILOR 6217 VHF DSC - AIS Signal Receiver Front connector Signal description designation LTW 10-pin, circular male Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 MIC+ Microphone signal Pin 6...
Page 186
Cable requirements SAILOR 6217 VHF DSC - AIS Receiver Cable 7 2-wire screened cable for NMEA (GPS connection). This cable is not a T&T part. CAN cable (Cable 8 - CTRL) Part number: 406208-941 SAILOR 6217 VHF DSC - AIS Cable SAILOR SAILOR...
Page 187
SAILOR 6217 VHF DSC - AIS Receiver Cable requirements The voltage drop along the cable increases with the length of the cable. Separate supply cables can be installed in parallel with the CAN cable to reduce voltage drop in long cables. The maximum allowed voltage drop from VHF to CSM is 2 VDC.
Glossary Glossary Accessories AIVDM NMEA sentences for AIS data, !AIVDM stands for Received Data from other vessels. Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CTRL Control Digital Selective Calling...
Page 190
Glossary SAILOR 6217 VHF DSC - AIS Receiver Voyage Data Recorder, a data recording system designed for all vessels required to comply with the IMO’s International Convention SOLAS Requirements in order to collect data from various sensors on board the vessel. Very High Frequency NMEA sentence, date and time.
Page 197
SAILOR 6222 VHF DSC Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 198
SAILOR 6222 VHF DSC Preface Radio for occupational use The SAILOR 6222 VHF DSC fulfils the requirements of the Marine Equipment Directive 96/98/EC and the amending Directive 2002/75/EC and is intended for use in maritime environment. SAILOR 6222 VHF DSC is designed for occupational use only and must be operated by licensed personnel only.
Page 199
SAILOR 6222 VHF DSC Installation 1. An omni-directional antenna with a maximum power gain of 5.2 dBi must be mounted at least 400 cm above the highest deck where people may be staying during radio transmissions. The distance is to be measured vertically from the lowest point of the antenna.
SAILOR 6222 VHF DSC Table of contents Table of contents Chapter 1 Introduction VHF radio with DSC Class A ..................1-1 Accessories available .....................1-4 Chapter 2 Installation Unpacking and initial inspection ................2-1 Installing the VHF radio ....................2-2 Connectors .........................2-10 VHF and DSC antenna installation ..............2-18 Accessories .........................2-20 Chapter 3 First-time power up...
Page 202
Table of contents SAILOR 6222 VHF DSC viii...
Page 203
SAILOR 6222 VHF DSC List of figures List of figures Figure 1-1: Controls on the front plate ...........................1-2 Figure 1-2: System configuration, example........................1-6 Figure 2-1: Desktop mounting 1/2............................2-3 Figure 2-2: Overhead mounting ............................2-4 Figure 2-3: Mounting with the mounting bracket .....................2-5 Figure 2-4: Drilling plan for the mounting bracket ....................2-5 Figure 2-5:...
Page 204
List of figures SAILOR 6222 VHF DSC Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio ....B-17 Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other ....B-18 Figure B-17: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge ...B-19 Figure B-18: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings......B-20 Figure B-19:...
Page 205
SAILOR 6222 VHF DSC List of tables List of tables Table 1-1: Accessories available ............................1-4 Table 2-1: Compass safe distance ...........................2-2 Table 2-2: Pin allocation, connector at the front panel..................2-10 Table 2-3: Pin allocation, ACC connector .........................2-12 Table 2-4: Pin allocation, AUX connector .........................2-14 Table 2-5: Pin allocation, CTRL connector........................2-15 Table 2-6:...
Chapter 1 Introduction VHF radio with DSC Class A SAILOR 6222 VHF DSC, your new VHF radio with full DSC functionality, is approved to MED, FCC and Industry Canada and is waterproof to the IPx8 and IPx6 standard. As part of the required safety equipment, use the SAILOR 6222 VHF DSC in an emergency situation.
Page 208
VHF radio with DSC Class A SAILOR 6222 VHF DSC 1.1.1 Controls on the front plate Figure 1-1: Controls on the front plate 1. Loudspeaker. 2. Four soft keys with function title in the display. 3. Large display. 4. Keys 0 to 9 to enter numbers or text. 5.
Page 209
SAILOR 6222 VHF DSC VHF radio with DSC Class A 1.1.2 SAILOR 6222 VHF DSC display The picture shows the display after start-up. The display holds various fields of information, depending on the currently selected function. 1. Functions you can select with the soft keys. If there are more than 4 functions in the list press the soft key MORE to display further functions.
Accessories available SAILOR 6222 VHF DSC Accessories available Accessory Description SAILOR 6201 One SAILOR 6201 Handset Handset with with cradle is included in the cradle (additional) delivery of the SAILOR 6222 VHF DSC. You can connect another 2 SAILOR 6201 Handsets.
Page 211
SAILOR 6222 VHF DSC Accessories available Accessory Description Connection cables 5m connection cable for bulkhead mount: Use this cable in installations where the SAILOR 6201 or 6203 Handset is not connected directly to the SAILOR 6222 VHF DSC, but located in a different position (part number: 406204-940).
Page 212
Accessories available SAILOR 6222 VHF DSC 1.2.1 System configuration — example The SAILOR 6222 VHF DSC can be customized to suit your installation. The following illustration is one example of a system. For further configuration examples see Appendix B, System configurations. RX/DSC RX/TX Aerial...
Chapter 2 Installation In this chapter you find information and guidelines for: • Unpacking and initial inspection • Installing the VHF radio • Connectors • VHF and DSC antenna installation • Accessories Unpacking and initial inspection The following items are included in the delivery of a SAILOR 6222 VHF DSC: •...
Installing the VHF radio SAILOR 6222 VHF DSC 2.1.1 Initial inspection Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that thecarrier's agent be present when opening the carton. Save the carton packing material for future use.
Page 215
SAILOR 6222 VHF DSC Installing the VHF radio Compass safe Device distance SAILOR 6207 Connection Box for parallel 0.45 m handsets SAILOR 6208 Control Unit Connection Box 0.45 m Table 2-1: Compass safe distance 2.2.1 SAILOR 6222 VHF DSC with U mounting bracket The mounting bracket and two knobs are included in the delivery.
Page 216
Installing the VHF radio SAILOR 6222 VHF DSC Overhead mounting Figure 2-2: Overhead mounting Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
Page 217
SAILOR 6222 VHF DSC Installing the VHF radio 4. The display of the VHF radio should be at an angle of approximately 90° to your line of sight when operating it. Figure 2-3: Mounting with the mounting bracket 4 x M4 or hole for self-tapping ø3.9 23.5mm 200mm...
Page 218
Installing the VHF radio SAILOR 6222 VHF DSC 2.2.2 SAILOR 6222 VHF DSC for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel. The flush mount installation kit is included in the delivery. Figure 2-5: SAILOR 6222 VHF DSC Dimension for flush mount R2.5mm x 4 Flush mount template...
Page 219
SAILOR 6222 VHF DSC Installing the VHF radio 5. Ensure that the flush mount gasket is placed correctly on the VHF radio. 6. Before mounting the VHF radio be aware that the surface is plane and rigid. If the surface is not plane and/or rigid (stiff) remove the gasket and seal with silicone sealant between the VHF radio and the surface.
Page 220
Installing the VHF radio SAILOR 6222 VHF DSC 2.2.3 SAILOR 6090 Power Converter Figure 2-8: SAILOR 6090 Power Converter, dimensions Remove jumper for remote on/off from VHF Ground 24V DC 12V DC 99-132778 Figure 2-9: Connecting the SAILOR 6090 Power Converter Chapter 2: Installation...
Page 221
SAILOR 6222 VHF DSC Installing the VHF radio 2.2.4 SAILOR 6201 Handset with cradle Drilling plan * 120 Space for handset access This Handset has a hook-on/off function, which is activated by a small magnet embedded in the cradle. The cradle must be installed as illustrated in order to ensure the hook-on/off functionality of the Handset.
Page 222
Connectors SAILOR 6222 VHF DSC Connectors 2.3.1 Connector at the front panel for handset or handmicrophone Use the connector at the front of the SAILOR 6222 VHF DSC to connect a SAILOR 6201 Handset. You may also connect a waterproof SAILOR 6203 Handset or SAILOR 6202 Handmicrophone.
Page 223
SAILOR 6222 VHF DSC Connectors 2.3.2 Connectors at the rear panel Figure 2-11: Connections at the rear panel 1. ACC connector for accessories 2. AUX connector for VDR, external speaker, alarm panels, GPS input 3. Power connector PWR FUSE with fuse 10 A mini ATO 4.
Page 224
Connectors SAILOR 6222 VHF DSC 2.3.3 ACC connector Use the connector marked ACC to connect GPS and a SAILOR 6201 Handset. You may also connect a waterproof SAILOR 6203 Handset or SAILOR 6202 Handmicrophone. Connector type: Circular connector, 10pin, male. Panel lock, 10 pin male Connection cable with plug, part number 406209-941.
Page 225
SAILOR 6222 VHF DSC Connectors NMEA interface description connector pin1 O pin2 O NMEA in+ pin3 O 500R NMEA in- pin4 O NMEA in+ pin1 O NMEA in- pin2 O NMEA-HS in- pin3 O NMEA-HS in+ pin4 O 500R connector Figure 2-12: NMEA interface description NMEA input: Impedance: 600 Ohm.
Page 226
Connectors SAILOR 6222 VHF DSC 2.3.4 AUX connector This connector is used to connect VDR, external speaker, DSC alarms and GPS input. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color Shield (GND)
Page 227
SAILOR 6222 VHF DSC Connectors 2.3.5 CTRL connector This connector is used to connect a SAILOR 6204 Control Speaker Microphone or SAILOR 6208 Connection Box. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color GND for cable screen...
Page 228
Connector type: LTW Power Fuse: 10 A mini ATO To help extract the fuse you can order a fuse puller in the ESHOP at www.cobham.com/satcom. Pin-out The table below shows the connector outline, pin assignments and wire color in the power cable delivered with the SAILOR 6222 VHF DSC.
Page 229
SAILOR 6222 VHF DSC Connectors 2.3.8 DSC ANT connector for DSC antenna Use the connector marked DSC ANT on the rear panel to connect the DSC antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end.
VHF and DSC antenna installation SAILOR 6222 VHF DSC VHF and DSC antenna installation The SAILOR 6222 VHF DSC must be installed with one antenna for VHF RX/TX communication and one antenna for DSC communication. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range.
Page 231
SAILOR 6222 VHF DSC VHF and DSC antenna installation No. 1 VHF No. 2 VHF RX/TX No. 2 VHF No. 1 VHF RX/TX 39679 Figure 2-13: Antenna positioning 1/2 Figure 2-14: Antenna positioning, 2/2 2.4.3 DSC antenna The positioning of the DSC antennas is less critical in terms of the imposed VSWR and due to the nature of the DSC signalling.
Accessories SAILOR 6222 VHF DSC Accessories 2.5.1 Part numbers for accessories The following accessories are available for the SAILOR 6222 VHF DSC: Part number Accessories available 406201A SAILOR 6201 Handset with cradle (additional) 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof 406204A SAILOR 6204 Control Speaker Microphone 406207A...
Page 233
SAILOR 6222 VHF DSC Accessories 2.5.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect GPS (NMEA), GPS/AIS DSC modem and further SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1 and How to install LAN on page B-25. Figure 2-15: SAILOR 6207 Connection Box for parallel handsets, mounting Description Wire color...
Page 235
SAILOR 6222 VHF DSC Accessories 2.5.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR 6204 Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1 and How to install LAN on page B-25. Figure 2-18: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Page 236
Accessories SAILOR 6222 VHF DSC Figure 2-20: SAILOR 6208 Control Unit Connection Box, diagram 2-24 Chapter 2: Installation...
Page 237
SAILOR 6222 VHF DSC Accessories 2.5.4 Setup of a LAN printer to work with SAILOR 6222 VHF DSC For connection and cabling see the system configuration drawings at How to install a printer on page B-26 and How to install an additional printer on page B-27 If a single printer is connected to the SAILOR 6222 VHF DSC LAN connector, you must activate it: 1.
Chapter 3 First-time power up General use and navigation The tasks needed to be performed during installation are described below. See the SAILOR 6222 VHF DSC User manual for instructions how to operate and set up the VHF radio. 3.1.1 Power on and volume in handset and speaker The VHF radio has a dual-function on/off knob for power on/off and volume control.
PC, or reset the MMSI number from the Setup menu of the radio. The manuals for the service tool and the user manual for the radio can be downloaded from www.cobham.com/satcom. Chapter 3: First-time power up...
Chapter 4 Service & maintenance Contact for support Contact your authorized dealer for technical service and support of the VHF radio. Before contacting your authorized dealer you can go through the troubleshooting guide to solve some of the most common operational problems. Maintenance 4.2.1 Preventive maintenance...
Page 242
Maintenance SAILOR 6222 VHF DSC If the DSC loopback test fails, this indicates the DSC Important functionality does not work correctly — including the ability to send a DISTRESS message. Contact your dealer immediately for further advice. Chapter 4: Service & maintenance...
Page 243
SAILOR 6222 VHF DSC Troubleshooting guide Troubleshooting guide Action Symptom Remedy The radio The display Check if power is present. will not is empty. Check fuse which is placed in the power turn on connector. Check performance of power supply if connected to one.
Page 244
Troubleshooting guide SAILOR 6222 VHF DSC Action Symptom Remedy Check the DSC function regularly. Verify the routine complete DSC installation, with antennas, by testing transmitting a Safety Test call to another station (coast or ship). The test call is generated using the DSC call flow via menu CALL.
Page 245
SAILOR 6222 VHF DSC Troubleshooting guide Action Symptom Remedy Radio time DSC logs A wrong radio time indication should occur are sorted only if GPS position source is not connected with wrong or providing correct time data. A valid GPS time stamp time signal will update the UTC time used for or radio...
Page 246
Troubleshooting guide SAILOR 6222 VHF DSC 4.3.1 Replacing the fuse in the power connector One fuse is installed in the power connector. If the fuse is blown, do as follows: 1. Track down why the fuse was blown and solve the problem. 2.
Page 247
SAILOR 6222 VHF DSC Troubleshooting guide 4.3.2 Replacing the fuse in the SAILOR 6090 Power Converter One fuse is installed in the SAILOR 6090 Power Converter. If the fuse is blown, do as follows: 1. Track down why the fuse was blown and solve the problem. 2.
Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair.
Appendix A Technical specifications Transceiver unit SAILOR 6222 VHF DSC Item Specification Weight SAILOR 6222 VHF < 1.50 kg (3.3 lbs) approximately Box weight 3.8 kg (8.4 lbs) approximately, including SAILOR 6222 VHF DSC SAILOR 6201 Handset and wall mount cradle, SAILOR 6090 Power Converter and Installation and user manual in box.
Page 250
Transceiver unit SAILOR 6222 VHF DSC SAILOR 6222 VHF DSC Item Specification Frequency range TX: 156,000 MHz — 157,425 MHz, RX: 156,000 MHz — 163.425 MHz Channel spacing 12.5 kHz and 25 kHz, all international maritime channels Number of P channels The radio may be programmed with up to 100 private channels in all channel modes.
Page 251
SAILOR 6222 VHF DSC General DSC specifications Item Specification Receiver Sensitivity < -119 dBm typically @ 20 dB SINAD CCITT weighted LF power Built-in loudspeaker: 6 W (at 5 kHz dev./1 kHz tone) External loudspeaker: 6 W / 8 Ohm Distortion Below 5% S/N ratio...
NMEA data rates and formats SAILOR 6222 VHF DSC NMEA data rates and formats Item Value 61162-1 4800,8,n,1 61162-2 38400,8,n,1 Table A-4: NMEA data rates and formats SAILOR 6090 Power Converter 24—12 V Item Description Weight 300 g Dimensions Height: 33 mm Width: 190 mm Depth: 85 mm Operating temperature...
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see Cable requirements on page B-28. For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-21 and Connection box SAILOR 6208 on page 2-23.
Page 254
System configuration examples SAILOR 6222 VHF DSC 22.How to install a CAN bus with 4 SAILOR 6204 CSMs 23.How to install LAN 24.How to install a printer 25.How to install an additional printer Chapter B: System configurations...
Page 255
SAILOR 6222 VHF DSC System configuration examples B.1.1 How to connect a SAILOR 6090 Power Converter Figure B-1: System configuration, SAILOR 6090 Power Converter Appendix B: System configurations...
Page 256
System configuration examples SAILOR 6222 VHF DSC B.1.2 How to connect a SAILOR N163S AC Power Supply Figure B-2: System configuration, SAILOR N163S Power Supply Appendix B: System configurations...
Page 257
SAILOR 6222 VHF DSC System configuration examples B.1.3 How to connect an N420 DC Power Supply Figure B-3: System configuration, SAILOR 6201 Handset and N420 DC Power Supply Appendix B: System configurations...
Page 258
System configuration examples SAILOR 6222 VHF DSC B.1.4 How to install an extra SAILOR 6201, GPS, ext. loudspeaker and alarms Figure B-4: System configuration, SAILOR 6201, GPS, ext. loudspeaker and alarms Appendix B: System configurations...
Page 259
SAILOR 6222 VHF DSC System configuration examples B.1.5 How to install a GPS and SAILOR 6270 External loudspeaker Figure B-5: System configuration, GPS and SAILOR 6270 External loudspeaker Appendix B: System configurations...
Page 260
System configuration examples SAILOR 6222 VHF DSC B.1.6 How to install 2 extra SAILOR 6201 Handsets and a GPS Figure B-6: System configurations, 2 SAILOR 6201 Handsets and a GPS Appendix B: System configurations...
Page 261
SAILOR 6222 VHF DSC System configuration examples B.1.7 How to install an extra Handset SAILOR 6201 in SAILOR 6207 Figure B-7: System configurations, extra handset SAILOR 6201 in SAILOR 6207 Appendix B: System configurations...
Page 262
System configuration examples SAILOR 6222 VHF DSC B.1.8 How to install a SAILOR 6202 Handmicrophone, an extra SAILOR 6201 and a GPS Figure B-8: System configuration, SAILOR 6202 Handmic., SAILOR 6201 Handset, GPS B-10 Appendix B: System configurations...
Page 263
SAILOR 6222 VHF DSC System configuration examples B.1.9 How to install a GPS to the ACC port with a SAILOR 6208 Connection Box Figure B-9: System configuration, GPS and SAILOR 6208 Connection Box Appendix B: System configurations B-11...
Page 264
System configuration examples SAILOR 6222 VHF DSC B.1.10 How to install a GPS to the ACC port using a SAILOR 6207 Connection Box Figure B-10: System configuration, GPS and SAILOR 6207 Connection Box B-12 Appendix B: System configurations...
Page 265
SAILOR 6222 VHF DSC System configuration examples B.1.11 How to install a CAN bus with a SAILOR 6204 CSM close to the VHF radio Figure B-11: System configuration, CAN bus, SAILOR 6204 CSM, close to the VHF radio Appendix B: System configurations B-13...
Page 266
System configuration examples SAILOR 6222 VHF DSC B.1.12 How to install a CAN bus with a SAILOR 6204 CSM not close to the VHF radio Figure B-12: System configuration, CAN bus, SAILOR 6204 CSM, not close to the VHF radio B-14 Appendix B: System configurations...
Page 267
SAILOR 6222 VHF DSC System configuration examples B.1.13 How to install a CAN bus with a SAILOR 6204 CSM far from the VHF radio Figure B-13: System configuration, CAN bus, SAILOR 6204 CSM, far from the VHF radio Appendix B: System configurations B-15...
Page 268
System configuration examples SAILOR 6222 VHF DSC B.1.14 How to install a CAN bus with 2 SAILOR 6204 CSMs close to the VHF radio Figure B-14: System configuration, CAN bus, 2 SAILOR 6204 CSMs, close to VHF radio B-16 Appendix B: System configurations...
Page 269
SAILOR 6222 VHF DSC System configuration examples B.1.15 How to install a CAN bus with 2 SAILOR 6204 CSMs far from the VHF radio Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio Appendix B: System configurations B-17...
Page 270
System configuration examples SAILOR 6222 VHF DSC B.1.16 How to install a CAN bus with 2 SAILOR 6204 CSMs close to each other Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other B-18 Appendix B: System configurations...
Page 271
SAILOR 6222 VHF DSC System configuration examples B.1.17 How to install a CAN bus with 2 SAILOR 6204 CSMs close to VHF on a small bridge Figure B-17: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge Appendix B: System configurations B-19...
Page 272
System configuration examples SAILOR 6222 VHF DSC B.1.18 How to install a CAN bus with 2 CSMs in bridge wings Figure B-18: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings B-20 Appendix B: System configurations...
Page 273
SAILOR 6222 VHF DSC System configuration examples B.1.19 How to install a CAN bus with 3 CSMs in bridge wings Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs, in bridge wings Appendix B: System configurations B-21...
Page 274
System configuration examples SAILOR 6222 VHF DSC B.1.20 How to install a CAN bus with 4 CSMs in bridge wings Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs, in bridge wings B-22 Appendix B: System configurations...
Page 275
SAILOR 6222 VHF DSC System configuration examples B.1.21 How to install a CAN bus with 3 SAILOR 6204 CSMs Figure B-21: System configuration: CAN bus, 3 SAILOR 6204 CSMs Appendix B: System configurations B-23...
Page 276
System configuration examples SAILOR 6222 VHF DSC B.1.22 How to install a CAN bus with 4 SAILOR 6204 CSMs Figure B-22: System configuration: CAN bus, 4 SAILOR 6204 CSMs B-24 Appendix B: System configurations...
Page 277
SAILOR 6222 VHF DSC System configuration examples B.1.23 How to install LAN Figure B-23: System configuration: Installation of LAN Appendix B: System configurations B-25...
Page 278
System configuration examples SAILOR 6222 VHF DSC B.1.24 How to install a printer Figure B-24: System configuration: Installation of a printer B-26 Appendix B: System configurations...
Page 279
SAILOR 6222 VHF DSC System configuration examples B.1.25 How to install an additional printer Figure B-25: System configuration: Installation of an additional printer Appendix B: System configurations B-27...
Cable requirements SAILOR 6222 VHF DSC Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled Part of handset TT-37- Power cable...
Page 281
SAILOR 6222 VHF DSC Cable requirements Cable Part number Description Specification Remarks 406204-940 As cable (12). Plug for 12-pole LTW cable Extension cable with CTRL is removed and with screen LTW bulk mount plug wires connected to connection box Not a T&T Extension cable for 4 leads, screened wires part.
Page 282
Cable requirements SAILOR 6222 VHF DSC Cable 3 (Power cable, delivered with 406222A) Cable type: 3-wire cable. + VDC 0 VDC Blue ON/OFF Yellow Table B-3: Cable specifications for cable 3 External power supply input is galvanically isolated from equipment ground Note reference, i.e.
Page 283
SAILOR 6222 VHF DSC Cable requirements SAILOR 6222 SAILOR SAILOR VHF DSC Cable pin 6207 6207 Signal 406209-941 Connection Connection Signal description connector designation (5 m) Box Ext. LTW 10-pin, In from VHF connections circular male Pin 8 Battery+ 2(3)-8 Battery supply when radio (10.8- is on...
Page 284
Cable requirements SAILOR 6222 VHF DSC SAILOR 6222 SAILOR VHF DSC Cable pin SAILOR SAILOR 6208 Ships cable Signal 406208- 6208 6208 Conn. Box Signal description 6 twisted pairs connector designation Conn. Box Conn. Box In from overall screen LTW 12-pin, (5 m) Out of box Out of box...
Page 286
Cable requirements SAILOR 6222 VHF DSC Cable 11 LAN connection. Ethernet cable with screen and RJ45 shielded plugs. Pin number Pin function Wire color white/orange orange white/green Not connected blue Not connected white/blue green Not connected white/brown Not connected brown Table B-7: Pin allocation, LAN connector Cable 16 The CAN bus cable must be of a paired and twisted type designed for the purpose.
Page 287
SAILOR 6222 VHF DSC Cable requirements Same pin configuration as cable 8. See Cable specifications for cable 8 (CTRL) on page B- Cable 18 Cable between the connection box and terminals to extend the power supply wires. 4 leads, screened wires of 0.5mm .
Page 289
Glossary Glossary Accessories Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. Control Speaker Microphone CTRL Control Digital Selective Calling NMEA sentence, essential fix data which provide 3D location and accuracy data.
Page 290
Glossary SAILOR 6222 VHF DSC NMEA National Marine Electronics Association, specification for communication between marine electronic devices NMEA sentence, version of essential gps position, velocity, time data. Universal Serial Bus. A specification to establish communication between devices and a host controller (usually personal computers). USB is intended to replace many varieties of serial and parallel ports.
Page 291
Index Index , 2-14, 2-15 CTRL connector AC power supply , B-4 connect , 2-12 ACC connector , 1-3 action line, display data rate adjust , A-4 NMEA , 3-1 speaker volume DC power supply , 2-17 ANT connector , B-5 connect , 2-1 delivery, items included...
Page 292
Index SAILOR 6222 VHF DSC input power , 2-21 , 4-6 fuse , 2-21 , 3-1 handset , 3-1 installation , 1-4 , B-30 cradle for 6201 power cable , 2-3 desktop Power Converter , 2-6 , B-3 flush mount connect , 1-4 , 4-7...
Page 297
SAILOR 6248 VHF Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 298
SAILOR 6248 VHF Preface Radio for occupational use The SAILOR 6248 VHF fulfils the requirements of the EC Directive 1999/5/EC, Radio and Telecommunications TErminal Equipment and is intended for use in maritime environment. SAILOR 6248 VHF is designed for occupational use only and must be operated by licensed personnel only.
Page 299
SAILOR 6248 VHF Installation 1. An omni-directional antenna with a maximum power gain of 5.2 dBi must be mounted at least 400 cm above the highest deck where people may be staying during radio transmissions. The distance is to be measured vertically from the lowest point of the antenna.
Page 301
SAILOR 6248 VHF Table of contents Table of contents Chapter 1 Introduction VHF radio ..........................1-1 Accessories available .....................1-4 Chapter 2 Installation Unpacking and initial inspection ................2-1 Installing the VHF radio ....................2-2 Connectors .........................2-10 VHF antenna installation ..................2-17 Accessories .........................2-19 Chapter 3 First-time power up General use and navigation ..................3-1 Chapter 4...
Page 302
Table of contents SAILOR 6248 VHF viii...
Page 303
SAILOR 6248 VHF List of figures List of figures Figure 1-1: System configuration, example........................1-6 Figure 2-1: Desktop mounting ............................2-3 Figure 2-2: Overhead mounting ............................2-4 Figure 2-3: Mounting with the mounting bracket .....................2-5 Figure 2-4: Drilling plan for the mounting bracket ....................2-5 Figure 2-5: SAILOR 6248 VHF Dimension for flush mount...................2-6 Figure 2-6:...
Page 304
List of figures SAILOR 6248 VHF Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs ..............B-20 Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs ..............B-21 Figure B-21: System configuration: Installation of LAN..................B-22...
Page 305
SAILOR 6248 VHF List of tables List of tables Table 1-1: Accessories available ............................1-4 Table 2-1: Compass safe distance ...........................2-2 Table 2-2: Pin allocation, connector at the front panel..................2-10 Table 2-3: Pin allocation, ACC connector .........................2-12 Table 2-4: Pin allocation, AUX connector .........................2-13 Table 2-5: Pin allocation, CTRL connector........................2-14 Table 2-6:...
Chapter 1 Introduction VHF radio SAILOR 6248 VHF is approved to R&TTE and is waterproof to the IPx8 and IPx6 standard. As part of the required safety equipment, use the SAILOR 6248 VHF in an emergency situation. However the best way to guarantee functionality in an emergency situation, is to use the radio in daily communication on board.
Page 308
VHF radio SAILOR 6248 VHF 1.1.1 Controls on the front plate 1. Loudspeaker. 2. Four soft keys with function title in the display. 3. Large display. 4. Keys 0 to 9 to enter numbers or text. 5. DW button to toggle the watch function (dual or triple). 6.
Page 309
SAILOR 6248 VHF VHF radio 1.1.2 SAILOR 6248 VHF display The picture shows the display after start-up. The display holds various fields of information, depending on the currently selected function. SCAN LOC LO 1. Functions you can select with the soft keys. PHBOOK 2.
Accessories available SAILOR 6248 VHF Accessories available Accessory Description SAILOR 6201 One SAILOR 6201 Handset Handset with with cradle is included in the cradle (additional) delivery of the SAILOR 6248 VHF. You can connect another 2 SAILOR 6201 Handsets. SAILOR 6203 SAILOR 6203 Handset with Handset with cradle, waterproof to IPx6.
Page 311
SAILOR 6248 VHF Accessories available Accessory Description Connection cables 5m connection cable for bulkhead mount: Use this cable in installations where the SAILOR 6201 or 6203 Handset is not connected directly to the SAILOR 6248 VHF, but located in a different position (part number: 406204-940).
Page 312
Accessories available SAILOR 6248 VHF 1.2.1 System configuration — example The SAILOR 6248 VHF can be customized to suit your installation. The following illustration is one example of a system. For further configuration examples see Appendix B, System configurations. RX/TX Aerial SAILOR 6201/03 SAILOR 6201/03...
Chapter 2 Installation In this chapter you find information and guidelines for: • Unpacking and initial inspection • Installing the VHF radio • Connectors • VHF antenna installation • Accessories Unpacking and initial inspection The following items are included in the delivery of a SAILOR 6248 VHF: •...
Installing the VHF radio SAILOR 6248 VHF 2.1.1 Initial inspection Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that thecarrier's agent be present when opening the carton. Save the carton packing material for future use.
Page 315
SAILOR 6248 VHF Installing the VHF radio Compass safe Device distance SAILOR 6207 Connection Box for parallel 0.45 m handsets SAILOR 6208 Control Unit Connection Box 0.45 m Table 2-1: Compass safe distance 2.2.1 SAILOR 6248 VHF with U mounting bracket The mounting bracket and two knobs are included in the delivery.
Page 316
Installing the VHF radio SAILOR 6248 VHF Overhead mounting Figure 2-2: Overhead mounting Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
Page 317
SAILOR 6248 VHF Installing the VHF radio 4. The display of the VHF radio should be at an angle of approximately 90° to your line of sight when operating it. Figure 2-3: Mounting with the mounting bracket 4 x M4 or hole for self-tapping ø3.9 23.5mm 200mm...
Page 318
Installing the VHF radio SAILOR 6248 VHF 2.2.2 SAILOR 6248 VHF for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel. The flush mount installation kit is included in the delivery. Figure 2-5: SAILOR 6248 VHF Dimension for flush mount R2.5mm x 4 Flush mount template 227mm...
Page 319
SAILOR 6248 VHF Installing the VHF radio 5. Ensure that the flush mount gasket is placed correctly on the VHF radio. 6. Before mounting the VHF radio be aware that the surface is plane and rigid. If the surface is not plane and/or rigid (stiff) remove the gasket and seal with silicone sealant between the VHF radio and the surface.
Page 320
Installing the VHF radio SAILOR 6248 VHF 2.2.3 SAILOR 6090 Power Converter Figure 2-8: SAILOR 6090 Power Converter, dimensions Remove jumper for remote on/off from VHF Ground 24V DC 12V DC 99-132778 Figure 2-9: Connecting the SAILOR 6090 Power Converter Chapter 2: Installation...
Page 321
SAILOR 6248 VHF Installing the VHF radio 2.2.4 SAILOR 6201 Handset with cradle Drilling plan * 120 Space for handset access This Handset has a hook-on/off function, which is activated by a small magnet embedded in the cradle. The cradle must be installed as illustrated in order to ensure the hook-on/off functionality of the Handset.
Connectors SAILOR 6248 VHF Connectors 2.3.1 Connector at the front panel for handset or handmicrophone Use the connector at the front of the SAILOR 6248 VHF to connect a SAILOR 6201 Handset. You may also connect a waterproof SAILOR 6203 Handset or SAILOR 6202 Handmicrophone.
Page 323
SAILOR 6248 VHF Connectors 2.3.2 Connectors at the rear panel Figure 2-11: Connections at the rear panel 1. ACC connector for accessories 2. AUX connector for VDR, external speaker 3. Power connector PWR FUSE with fuse 10 A mini ATO 4.
Page 324
Connectors SAILOR 6248 VHF 2.3.3 ACC connector Use the connector marked ACC to connect a SAILOR 6201 Handset. You may also connect a waterproof SAILOR 6203 Handset or SAILOR 6202 Handmicrophone. Connector type: Circular connector, 10pin, male. Panel lock, 10 pin male Connection cable with plug, part number 406209-941.
Page 325
SAILOR 6248 VHF Connectors 2.3.4 AUX connector This connector is used to connect VDR and external speaker. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color Shield (GND) Brown Lo Power Forced control...
Page 326
Connectors SAILOR 6248 VHF 2.3.5 CTRL connector This connector is used to connect a SAILOR 6204 Control Speaker Microphone or SAILOR 6208 Connection Box. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color GND for cable screen...
Page 327
Connector type: LTW Power Fuse: 10 A mini ATO To help extract the fuse you can order a fuse puller in the ESHOP at www.cobham.com/satcom. Pin-out The table below shows the connector outline, pin assignments and wire color in the power cable delivered with the SAILOR 6248 VHF.
Page 328
Connectors SAILOR 6248 VHF 2.3.8 ANT connector for VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end. Place the antenna as high and clear of obstructions as possible.
SAILOR 6248 VHF VHF antenna installation VHF antenna installation The SAILOR 6248 VHF must be installed with one antenna for VHF RX/TX communication. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range. For further details on equipment and antenna installation, see IMOCOMSAR/Circ.
SAILOR 6248 VHF Accessories Accessories 2.5.1 Part numbers for accessories The following accessories are available for the SAILOR 6248 VHF: Part number Accessories available 406201A SAILOR 6201 Handset with cradle (additional) 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof 406204A SAILOR 6204 Control Speaker Microphone 406207A...
Page 332
Accessories SAILOR 6248 VHF 2.5.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect further SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1. Figure 2-13: SAILOR 6207 Connection Box for parallel handsets, mounting Cable part no.
Page 334
Accessories SAILOR 6248 VHF 2.5.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR 6204 Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1. Figure 2-16: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Page 335
SAILOR 6248 VHF Accessories Figure 2-18: SAILOR 6208 Control Unit Connection Box, diagram Chapter 2: Installation 2-23...
Chapter 3 First-time power up General use and navigation The tasks needed to be performed during installation are described below. See the SAILOR 6248 VHF User manual for instructions how to operate and set up the VHF radio. 3.1.1 Power on and volume in handset and speaker The VHF radio has a dual-function on/off knob for power on/off and volume control.
Page 338
General use and navigation SAILOR 6248 VHF Chapter 3: First-time power up...
Chapter 4 Service & maintenance Contact for support Contact your authorized dealer for technical service and support of the VHF radio. Before contacting your authorized dealer you can go through the troubleshooting guide to solve some of the most common operational problems. Maintenance 4.2.1 Preventive maintenance...
Troubleshooting guide SAILOR 6248 VHF Troubleshooting guide Action Symptom Remedy The radio The display Check if power is present. will not is empty. Check fuse which is placed in the power turn on connector. Check performance of power supply if connected to one.
Page 341
SAILOR 6248 VHF Troubleshooting guide 3. Insert the new fuse. The fuse rating is 10 A T. Figure 4-1: Fuse in the power connector 4.3.2 Replacing the fuse in the SAILOR 6090 Power Converter One fuse is installed in the SAILOR 6090 Power Converter. If the fuse is blown, do as follows: 1.
Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair.
Appendix A Specifications & Approval Transceiver unit SAILOR 6248 VHF Item Specification Weight SAILOR 6248 VHF < 1.50 kg (3.3 lbs) approximately Box weight 3.8 kg (8.4 lbs) approximately, including SAILOR 6248 VHF SAILOR 6201 Handset and wall mount cradle, SAILOR 6090 Power Converter and Installation and user manual in box.
Page 344
Transceiver unit SAILOR 6248 VHF SAILOR 6248 VHF Item Specification Channel spacing 12.5 kHz and 25 kHz, all international maritime channels Number of P channels The radio may be programmed with up to 100 private channels in all channel modes. Modulation 25 kHz 16K0G3E...
SAILOR 6248 VHF SAILOR 6090 Power Converter 24—12 V Item Specification Spurious response rejection More than 74 dB Intermodulation response More than 73 dB Co-channel rejection Better than —10 dB Adjacent channel More than 74 dB selectivity Blocking level More than 94 dBV Table A-2: Technical specifications, part 2 (Continued) SAILOR 6090 Power Converter 24—12 V Item...
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see Cable requirements on page B-23. For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-20 and Connection box SAILOR 6208 on page 2-22.
Page 348
System configuration examples SAILOR 6248 VHF B.1.1 How to connect a DC Power Supply 6090 Figure B-1: System configuration, DC Power Supply 6090 Chapter B: System configurations...
Page 349
SAILOR 6248 VHF System configuration examples B.1.2 How to connect an AC Power Supply N163S Figure B-2: System configuration, AC Power Supply N163S Appendix B: System configurations...
Page 350
System configuration examples SAILOR 6248 VHF B.1.3 How to connect a DC Power Supply N420 Figure B-3: System configuration, DC Power Supply N420 Appendix B: System configurations...
Page 351
SAILOR 6248 VHF System configuration examples B.1.4 How to install an additional SAILOR 6201, VDR, loudspeaker & AUX OC Figure B-4: System configuration, SAILOR 6201, VDR, loudspeaker and AUX OC Appendix B: System configurations...
Page 352
System configuration examples SAILOR 6248 VHF B.1.5 How to install a SAILOR 6270 External Loudspeaker Figure B-5: System configuration, SAILOR 6270 External Loudspeaker Appendix B: System configurations...
Page 353
SAILOR 6248 VHF System configuration examples B.1.6 How to install 2 extra SAILOR 6201 Handsets Figure B-6: System configuration, 2 SAILOR 6201 Handsets Appendix B: System configurations...
Page 354
System configuration examples SAILOR 6248 VHF B.1.7 How to install an extra SAILOR 6201 Handset in SAILOR 6207 Figure B-7: System configuration, extra SAILOR 6201 Handset in SAILOR 6207 Appendix B: System configurations...
Page 355
SAILOR 6248 VHF System configuration examples B.1.8 How to install a SAILOR 6202 Hand Microphone and an extra SAILOR 6201 Figure B-8: System configuration, SAILOR 6202 Hand Mic. and SAILOR 6201 Handset Appendix B: System configurations...
Page 356
System configuration examples SAILOR 6248 VHF B.1.9 How to install a CAN bus and a SAILOR 6204 CSM close to the Figure B-9: System configuration, CAN bus, SAILOR 6204 CSM, close to the VHF radio B-10 Appendix B: System configurations...
Page 357
SAILOR 6248 VHF System configuration examples B.1.10 How to install a CAN bus with a SAILOR 6204 CSM not close to the VHF radio Figure B-10: System configuration, CAN bus, SAILOR 6204 CSM, not close to the VHF radio Appendix B: System configurations B-11...
Page 358
System configuration examples SAILOR 6248 VHF B.1.11 How to install a CAN bus with a SAILOR 6204 CSM far from the VHF radio Figure B-11: System configuration, CAN bus, SAILOR 6204 CSM, far from the VHF radio B-12 Appendix B: System configurations...
Page 359
SAILOR 6248 VHF System configuration examples B.1.12 How to install a CAN bus with 2 SAILOR 6204 close to the VHF Figure B-12: System configuration, CAN bus, 2 SAILOR 6204 CSMs, close to VHF radio Appendix B: System configurations B-13...
Page 360
System configuration examples SAILOR 6248 VHF B.1.13 How to install a CAN bus and 2 SAILOR 6204 CSM far from the Figure B-13: System configuration, CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio B-14 Appendix B: System configurations...
Page 361
SAILOR 6248 VHF System configuration examples B.1.14 How to install a CAN bus with 2 SAILOR 6204 CSMs close to each other Figure B-14: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other Appendix B: System configurations B-15...
Page 362
System configuration examples SAILOR 6248 VHF B.1.15 How to install a CAN bus with 2 SAILOR 6204 CSMs close to VHF on a small bridge Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge B-16 Appendix B: System configurations...
Page 363
SAILOR 6248 VHF System configuration examples B.1.16 How to install a CAN bus with 2 CSMs in bridge wings Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings Appendix B: System configurations B-17...
Page 364
System configuration examples SAILOR 6248 VHF B.1.17 How to install a CAN bus with 3 CSMs in bridge wings Figure B-17: System configuration: CAN bus, 3 SAILOR 6204 CSMs, in bridge wings B-18 Appendix B: System configurations...
Page 365
SAILOR 6248 VHF System configuration examples B.1.18 How to install a CAN bus with 4 CSMs in bridge wings Figure B-18: System configuration: CAN bus, 4 SAILOR 6204 CSMs, in bridge wings Appendix B: System configurations B-19...
Page 366
System configuration examples SAILOR 6248 VHF B.1.19 How to install a CAN bus with 3 SAILOR 6204 CSMs Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs B-20 Appendix B: System configurations...
Page 367
SAILOR 6248 VHF System configuration examples B.1.20 How to install a CAN bus with 4 SAILOR 6204 CSMs Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs Appendix B: System configurations B-21...
Page 368
System configuration examples SAILOR 6248 VHF B.1.21 How to install LAN Figure B-21: System configuration: Installation of LAN B-22 Appendix B: System configurations...
SAILOR 6248 VHF Cable requirements Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled Part of handset TT-37- Power cable...
Page 370
Cable requirements SAILOR 6248 VHF Cable Part number Description Specification Remarks 406204-940 As cable (12). Plug for 12-pole LTW cable Extension cable with CTRL is removed and with screen LTW bulk mount plug wires connected to connection box Not a T&T Extension cable for 4 leads, screened wires part.
Page 371
SAILOR 6248 VHF Cable requirements Cable 3 (Power cable, delivered with 406248A) Cable type: 3-wire cable. + VDC 0 VDC Blue ON/OFF Yellow Table B-3: Cable specifications for cable 3 External power supply input is galvanically isolated from equipment ground Note reference, i.e.
Page 372
Cable requirements SAILOR 6248 VHF SAILOR 6248 SAILOR SAILOR Cable pin 6207 6207 Signal 406209-941 Connection Connection Signal description connector designation (5 m) Box Ext. LTW 10-pin, In from VHF connections circular male Pin 8 Battery+ 2(3)-8 Battery supply when radio (10.8- is on 15.6 VDC)
Page 373
SAILOR 6248 VHF Cable requirements Cable 8 (AUX) Part number: 406208-941 SAILOR 6248 SAILOR Cable pin SAILOR SAILOR Ships cable 6208 Signal 406208- 6208 6208 6 twisted Conn. Box Signal description connector designation Conn. Box Conn. Box pairs In from LTW 12-pin, (5 m) Out of box...
Page 374
Cable requirements SAILOR 6248 VHF CAN cable (Cable 8 - CTRL) Part number: 406208-941 SAILOR 6248 SAILOR Cable pin SAILOR SAILOR Ships cable 6208 CTRL Signal 406208- 6208 6208 6 twisted Conn. Box Signal description connector designation Conn. Box Conn. Box pairs In from LTW 12-pin,...
Page 375
SAILOR 6248 VHF Cable requirements Cable 11 LAN connection. Ethernet cable with screen and RJ45 shielded plugs. Pin number Pin function Wire color white/orange orange white/green Not connected blue Not connected white/blue green Not connected white/brown Not connected brown Table B-7: Pin allocation, LAN connector Cable 16 The CAN bus cable must be of a paired and twisted type designed for the purpose.
Page 376
Cable requirements SAILOR 6248 VHF Same pin configuration as cable 8. See Cable specifications for cable 8 (CTRL) on page B- Cable 18 Cable between the connection box and terminals to extend the power supply wires. 4 leads, screened wires of 0.5mm .
Glossary Glossary Accessories Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CTRL Control Local Area Network LTW Technology is a professional designer and manufacturer of waterproof connectors.
Page 385
SAILOR 6249 VHF Survival Craft Safety warning The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
Page 386
SAILOR 6249 VHF Survival Craft Preface Radio for occupational use The SAILOR 6249 VHF Survival Craft fulfils the requirements of the Marine Equipment Directive 96/98/EC and the amending Directive 2002/75/EC and is intended for use in maritime environment. SAILOR 6249 VHF Survival Craft is designed for occupational use only and must be operated by licensed personnel only.
Page 387
SAILOR 6249 VHF Survival Craft Installation 1. An omni-directional antenna with a maximum power gain of 5.2 dBi must be mounted at least 400 cm above the highest deck where people may be staying during radio transmissions. The distance is to be measured vertically from the lowest point of the antenna.
Page 389
SAILOR 6249 VHF Survival Craft Table of contents Table of contents Chapter 1 Introduction VHF radio ..........................1-1 Accessories available .....................1-4 Chapter 2 Installation Unpacking and initial inspection ................2-1 Installing the VHF radio ....................2-2 Connectors ..........................2-9 VHF antenna installation ..................2-16 Accessories .........................2-17 Chapter 3 First-time power up General use and navigation ..................3-1...
Chapter 1 Introduction VHF radio SAILOR 6249 VHF Survival Craft is designed for use in survival crafts. It is approved to MED and waterproof to the IPx8 and IPx6 standard. As part of the required safety equipment, use the SAILOR 6249 VHF Survival Craft in an emergency situation.
Page 396
VHF radio SAILOR 6249 VHF Survival Craft 1.1.1 Controls on the front plate 1. Loudspeaker. 2. Four soft keys with function title in the display. 3. Large display. 4. Keys 0 to 9 to enter numbers or text. 5. DW button to toggle the watch function. 6.
Page 397
SAILOR 6249 VHF Survival Craft VHF radio 1.1.2 SAILOR 6249 VHF Survival Craft display The picture shows the display after start-up. The display holds various fields of information, depending on the currently selected function. SCAN LOC LO 1. Functions you can select with the soft keys. PHBOOK 2.
Accessories available SAILOR 6249 VHF Survival Craft Accessories available Accessory Description SAILOR 6202 You can use the SAILOR 6202 Hand Microphone (waterproof to IPx6 and IPx8) Hand Microphone. SAILOR 6207 The SAILOR 6207 Connection Connection Box Box including Connection Cable for parallel 406209-941 is used for easy handsets...
Page 399
SAILOR 6249 VHF Survival Craft Accessories available 1.2.1 System configuration — example The SAILOR 6249 VHF Survival Craft can be customized to suit your installation. The following illustration is one example of a system. For further configuration examples see Appendix B, System configurations. RX/TX Aerial SAILOR 6202...
Chapter 2 Installation In this chapter you find information and guidelines for: • Unpacking and initial inspection • Installing the VHF radio • Connectors • VHF antenna installation • Accessories Unpacking and initial inspection The following items are included in the delivery of a SAILOR 6249 VHF Survival Craft: •...
Installing the VHF radio SAILOR 6249 VHF Survival Craft 2.1.1 Initial inspection Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that thecarrier's agent be present when opening the carton. Save the carton packing material for future use.
SAILOR 6249 VHF Survival Craft Installing the VHF radio Compass safe Device distance SAILOR 6207 Connection Box for parallel 0.45 m handsets SAILOR 6208 Control Unit Connection Box 0.45 m Table 2-1: Compass safe distance 2.2.1 SAILOR 6249 VHF Survival Craft with U mounting bracket The mounting bracket and two knobs are included in the delivery.
Installing the VHF radio SAILOR 6249 VHF Survival Craft Overhead mounting Figure 2-2: Overhead mounting Mounting with U mounting bracket To mount the VHF radio as tabletop, do as follows: 1. Find a suitable location for the VHF radio. Check that the space is wide/deep enough to accommodate the VHF radio.
Page 405
SAILOR 6249 VHF Survival Craft Installing the VHF radio 4. The display of the VHF radio should be at an angle of approximately 90° to your line of sight when operating it. Figure 2-3: Mounting with the mounting bracket 4 x M4 or hole for self-tapping ø3.9 23.5mm 200mm...
Page 406
Installing the VHF radio SAILOR 6249 VHF Survival Craft 2.2.2 SAILOR 6249 VHF Survival Craft for flush mount You can mount the VHF radio to a flat surface, e.g. an instrument panel. The flush mount installation kit is included in the delivery. Figure 2-5: SAILOR 6249 VHF Survival Craft Dimension for flush mount R2.5mm x 4 Flush mount template...
Page 407
SAILOR 6249 VHF Survival Craft Installing the VHF radio 5. Ensure that the flush mount gasket is placed correctly on the VHF radio. 6. Before mounting the VHF radio be aware that the surface is plane and rigid. If the surface is not plane and/or rigid (stiff) remove the gasket and seal with silicone sealant between the VHF radio and the surface.
Page 408
Installing the VHF radio SAILOR 6249 VHF Survival Craft 2.2.3 SAILOR 6090 Power Converter Figure 2-8: SAILOR 6090 Power Converter, dimensions Remove jumper for remote on/off from VHF Ground 24V DC 12V DC 99-132778 Figure 2-9: Connecting the SAILOR 6090 Power Converter Chapter 2: Installation...
SAILOR 6249 VHF Survival Craft Connectors Connectors 2.3.1 Connector at the front panel for handmicrophone Use the connector at the front of the SAILOR 6249 VHF Survival Craft to connect a SAILOR 6202 Handmicrophone. Connector type: Circular connector, 10pin, male. Panel lock, 10 pin male Connection cable with plug, part number 406209-941.
Page 410
Connectors SAILOR 6249 VHF Survival Craft 2.3.2 Connectors at the rear panel Figure 2-10: Connections at the rear panel 1. ACC connector for accessories 2. AUX connector for VDR, external speaker 3. Power connector PWR FUSE with fuse 10 A mini ATO 4.
Page 411
SAILOR 6249 VHF Survival Craft Connectors 2.3.3 ACC connector Use the connector marked ACC to connect a SAILOR 6201 Handset. You may also connect a waterproof SAILOR 6203 Handset or SAILOR 6202 Handmicrophone. Connector type: Circular connector, 10pin, male. Panel lock, 10 pin male Connection cable with plug, part number 406209-941.
Page 412
Connectors SAILOR 6249 VHF Survival Craft 2.3.4 AUX connector This connector is used to connect VDR external speaker. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color Shield (GND) Brown...
Page 413
SAILOR 6249 VHF Survival Craft Connectors 2.3.5 CTRL connector This connector is used to connect a SAILOR 6204 Control Speaker Microphone or SAILOR 6208 Connection Box. Connector type: Circular connector, 12pin. Connection cable with plug, part number 406208-941. Pin assignment: Connector front view on the VHF radio: Description Wire color GND for cable screen...
Page 414
Connector type: LTW Power Fuse: 10 A mini ATO To help extract the fuse you can order a fuse puller in the ESHOP at www.cobham.com/satcom. Pin-out The table below shows the connector outline, pin assignments and wire color in the power cable delivered with the SAILOR 6249 VHF Survival Craft.
Page 415
SAILOR 6249 VHF Survival Craft Connectors 2.3.8 ANT connector for VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss, e.g. RG214. Install a PL259 plug at the cable end. Place the antenna as high and clear of obstructions as possible.
VHF antenna installation SAILOR 6249 VHF Survival Craft VHF antenna installation The SAILOR 6249 VHF Survival Craft must be installed with one antenna for VHF RX/TX communication. You can install all commonly available 50 Ohm antennas covering the appropriate frequency range and providing a VSWR less than 1.5 over this range. For further details on equipment and antenna installation, see IMOCOMSAR/Circ.
SAILOR 6249 VHF Survival Craft Accessories Accessories 2.5.1 Part numbers for accessories The following accessories are available for the SAILOR 6249 VHF Survival Craft: Part number Accessories available 406202A SAILOR 6202 Hand Microphone 406207A SAILOR 6207 Connection Box with Cable 406209-941 406208A SAILOR 6208 Connection Box with Cable 406208-941 406209-940 Connection Cable for bulkhead mount, 5 m, 1-x10 pole...
Page 418
Accessories SAILOR 6249 VHF Survival Craft 2.5.2 Connection box SAILOR 6207 The SAILOR 6207 Connection Box is used to connect further SAILOR 6201 Handsets. For wiring and cabling details see System configuration examples on page B-1. Figure 2-11: SAILOR 6207 Connection Box for parallel handsets, mounting >...
Page 419
SAILOR 6249 VHF Survival Craft Accessories 2.5.3 Connection box SAILOR 6208 The SAILOR 6208 Connection Box is used to connect SAILOR 6204 Control Speaker microphones and other auxiliary equipment. For wiring and cabling details see System configuration examples on page B-1. Figure 2-13: SAILOR 6208 Control Unit Connection Box, mounting CAN bus termination Jumper for CAN bus termination.
Chapter 3 First-time power up General use and navigation The tasks needed to be performed during installation are described below. See the SAILOR 6249 VHF Survival Craft User manual for instructions how to operate and set up the VHF radio. 3.1.1 Power on and volume in handset and speaker The VHF radio has a dual-function on/off knob for power on/off and volume...
Page 422
General use and navigation SAILOR 6249 VHF Survival Craft Chapter 3: First-time power up...
Chapter 4 Service & maintenance Contact for support Contact your authorized dealer for technical service and support of the VHF radio. Before contacting your authorized dealer you can go through the troubleshooting guide to solve some of the most common operational problems. Maintenance 4.2.1 Preventive maintenance...
Troubleshooting guide SAILOR 6249 VHF Survival Craft Troubleshooting guide Action Symptom Remedy The radio The display Check if power is present. will not is empty. Check fuse which is placed in the power turn on connector. Check performance of power supply if connected to one.
Page 425
SAILOR 6249 VHF Survival Craft Troubleshooting guide 4.3.1 Replacing the fuse in the power connector One fuse is installed in the power connector. If the fuse is blown, do as follows: 1. Track down why the fuse was blown and solve the problem. 2.
Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair.
Appendix A Technical specifications Transceiver unit SAILOR 6249 VHF Survival Craft Item Specification Weight SAILOR 6249 VHF < 1.50 kg (3.3 lbs) approximately Survival Craft Box weight 3.8 kg (8.4 lbs) approximately, including SAILOR 6249 VHF SAILOR 6202 Hand Microphone and wall Survival Craft mount cradle, SAILOR 6090 Power Converter and Installation and user manual...
Page 428
Transceiver unit SAILOR 6249 VHF Survival Craft SAILOR 6249 VHF Survival Craft Item Specification Frequency range TX: 156,000 MHz — 157,425 MHz, RX: 156,000 MHz — 163.425 MHz Channel spacing 25 kHz, all international maritime channels Number of P channels The radio may be programmed with up to 100 private channels in all channel modes.
SAILOR 6249 VHF Survival Craft SAILOR 6090 Power Converter 24—12 V Item Specification Spurious emissions Below 2 nW Spurious response rejection More than 74 dB Intermodulation response More than 73 dB Co-channel rejection Better than —10 dB Adjacent channel More than 74 dB selectivity Blocking level More than 94 dBV...
Page 430
SAILOR 6090 Power Converter 24—12 V SAILOR 6249 VHF Survival Craft Appendix A: Technical specifications...
Appendix B System configurations This appendix lists selected examples of system configurations. For an overview and specifications of the cables needed see Cable requirements on page B-24. For installation of the connection boxes see Connection box SAILOR 6207 on Note page 2-18 and Connection box SAILOR 6208 on page 2-19.
Page 432
System configuration examples SAILOR 6249 VHF Survival Craft 13.How to install a CAN bus and 2 SAILOR 6204 CSM far from the VHF 14.How to install a CAN bus with 2 SAILOR 6204 CSMs close to each other 15.How to install a CAN bus with 2 SAILOR 6204 CSMs close to VHF on a small bridge 16.How to install a CAN bus with 2 CSMs in bridge wings 17.How to install a CAN bus with 3 CSMs in bridge wings 18.How to install a CAN bus with 4 CSMs in bridge wings...
Page 433
SAILOR 6249 VHF Survival Craft System configuration examples B.1.1 How to connect a DC Power Supply 6090 Figure B-1: System configuration, DC Power Supply 6090 Appendix B: System configurations...
Page 434
System configuration examples SAILOR 6249 VHF Survival Craft B.1.2 How to connect an AC Power Supply N163S Figure B-2: System configuration, AC Power Supply N163S Appendix B: System configurations...
Page 435
SAILOR 6249 VHF Survival Craft System configuration examples B.1.3 How to connect a DC Power Supply N420 Figure B-3: System configuration, DC Power Supply N420 Appendix B: System configurations...
Page 436
System configuration examples SAILOR 6249 VHF Survival Craft B.1.4 How to install an additional SAILOR 6201, VDR, loudspeaker & AUX OC Figure B-4: System configuration, SAILOR 6201, VDR, loudspeaker and AUX OC Appendix B: System configurations...
Page 437
SAILOR 6249 VHF Survival Craft System configuration examples B.1.5 How to install a SAILOR 6270 External Loudspeaker Figure B-5: System configuration, SAILOR 6270 External Loudspeaker Appendix B: System configurations...
Page 438
System configuration examples SAILOR 6249 VHF Survival Craft B.1.6 How to install 2 extra SAILOR 6201 Handsets Figure B-6: System configuration, 2 SAILOR 6201 Handsets Appendix B: System configurations...
Page 439
SAILOR 6249 VHF Survival Craft System configuration examples B.1.7 How to install an extra SAILOR 6201 Handset in SAILOR 6207 Figure B-7: System configuration, extra SAILOR 6201 Handset in SAILOR 6207 Appendix B: System configurations...
Page 440
System configuration examples SAILOR 6249 VHF Survival Craft B.1.8 How to install a SAILOR 6202 Hand Microphone and an extra SAILOR 6201 Figure B-8: System configuration, SAILOR 6202 Hand Mic. and SAILOR 6201 Handset B-10 Appendix B: System configurations...
Page 441
SAILOR 6249 VHF Survival Craft System configuration examples B.1.9 How to install a CAN bus and a SAILOR 6204 CSM close to the VHF Figure B-9: System configuration, CAN bus, SAILOR 6204 CSM, close to the VHF radio Appendix B: System configurations B-11...
Page 442
System configuration examples SAILOR 6249 VHF Survival Craft B.1.10 How to install a CAN bus with a SAILOR 6204 CSM not close to the VHF radio Figure B-10: System configuration, CAN bus, SAILOR 6204 CSM, not close to the VHF radio B-12 Appendix B: System configurations...
Page 443
SAILOR 6249 VHF Survival Craft System configuration examples B.1.11 How to install a CAN bus with a SAILOR 6204 CSM far from the VHF radio Figure B-11: System configuration, CAN bus, SAILOR 6204 CSM, far from the VHF radio Appendix B: System configurations B-13...
Page 444
System configuration examples SAILOR 6249 VHF Survival Craft B.1.12 How to install a CAN bus with 2 SAILOR 6204 close to the Figure B-12: System configuration, CAN bus, 2 SAILOR 6204 CSMs, close to VHF radio B-14 Appendix B: System configurations...
Page 445
SAILOR 6249 VHF Survival Craft System configuration examples B.1.13 How to install a CAN bus and 2 SAILOR 6204 CSM far from the Figure B-13: System configuration, CAN bus, 2 SAILOR 6204 CSMs, far from VHF radio Appendix B: System configurations B-15...
Page 446
System configuration examples SAILOR 6249 VHF Survival Craft B.1.14 How to install a CAN bus with 2 SAILOR 6204 CSMs close to each other Figure B-14: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close to each other B-16 Appendix B: System configurations...
Page 447
SAILOR 6249 VHF Survival Craft System configuration examples B.1.15 How to install a CAN bus with 2 SAILOR 6204 CSMs close to VHF on a small bridge Figure B-15: System configuration: CAN bus, 2 SAILOR 6204 CSMs, close VHF, small bridge Appendix B: System configurations B-17...
Page 448
System configuration examples SAILOR 6249 VHF Survival Craft B.1.16 How to install a CAN bus with 2 CSMs in bridge wings Figure B-16: System configuration: CAN bus, 2 SAILOR 6204 CSMs, in bridge wings B-18 Appendix B: System configurations...
Page 449
SAILOR 6249 VHF Survival Craft System configuration examples B.1.17 How to install a CAN bus with 3 CSMs in bridge wings Figure B-17: System configuration: CAN bus, 3 SAILOR 6204 CSMs, in bridge wings Appendix B: System configurations B-19...
Page 450
System configuration examples SAILOR 6249 VHF Survival Craft B.1.18 How to install a CAN bus with 4 CSMs in bridge wings Figure B-18: System configuration: CAN bus, 4 SAILOR 6204 CSMs, in bridge wings B-20 Appendix B: System configurations...
Page 451
SAILOR 6249 VHF Survival Craft System configuration examples B.1.19 How to install a CAN bus with 3 SAILOR 6204 CSMs Figure B-19: System configuration: CAN bus, 3 SAILOR 6204 CSMs Appendix B: System configurations B-21...
Page 452
System configuration examples SAILOR 6249 VHF Survival Craft B.1.20 How to install a CAN bus with 4 SAILOR 6204 CSMs Figure B-20: System configuration: CAN bus, 4 SAILOR 6204 CSMs B-22 Appendix B: System configurations...
Page 453
SAILOR 6249 VHF Survival Craft System configuration examples B.1.21 How to install LAN Figure B-21: System configuration: Installation of LAN Appendix B: System configurations B-23...
Cable requirements SAILOR 6249 VHF Survival Craft Cable requirements The following cable information relates to the cable numbers in the system configuration drawings on the previous pages. Cable Part number Description Specification Remarks Antenna cable RG214 or better Handset cable 1 m, spiraled Part of handset TT-37-...
SAILOR 6249 VHF Survival Craft Cable requirements Cable Part number Description Specification Remarks 406204-940 As cable (12). Plug for 12-pole LTW cable Extension cable with CTRL is removed and with screen LTW bulk mount plug wires connected to connection box Not a T&T Extension cable for 4 leads, screened wires...
Page 456
Cable requirements SAILOR 6249 VHF Survival Craft Cable 3 (Power cable, delivered with 406249A) Cable type: 3-wire cable. + VDC 0 VDC Blue ON/OFF Yellow Table B-3: Cable specifications for cable 3 External power supply input is galvanically isolated from equipment ground Note reference, i.e.
Page 457
SAILOR 6249 VHF Survival Craft Cable requirements SAILOR 6249 VHF Survival SAILOR SAILOR Craft Cable pin 6207 6207 Signal 406209-941 Connection Connection Signal description designation connector (5 m) Box Ext. LTW 10-pin, In from VHF connections circular male Pin 8 Battery+ 2(3)-8 Battery supply when radio...
Page 458
Cable requirements SAILOR 6249 VHF Survival Craft SAILOR 6249 VHF Survival SAILOR Cable pin SAILOR SAILOR Ships cable Craft 6208 Signal 406208- 6208 6208 6 twisted Conn. Box Signal description designation Conn. Box Conn. Box pairs connector In from (5 m) Out of box Out of box overall screen...
Page 460
Cable requirements SAILOR 6249 VHF Survival Craft Cable 11 LAN connection. Ethernet cable with screen and RJ45 shielded plugs. Pin number Pin function Wire color white/orange orange white/green Not connected blue Not connected white/blue green Not connected white/brown Not connected brown Table B-7: Pin allocation, LAN connector Cable 16...
Page 461
SAILOR 6249 VHF Survival Craft Cable requirements Same pin configuration as cable 8. See Cable specifications for cable 8 (CTRL) on page B- Cable 18 Cable between the connection box and terminals to extend the power supply wires. 4 leads, screened wires of 0.5mm .
Glossary Glossary Accessories Controller-Area Network. A message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CTRL Control Local Area Network LTW Technology is a professional designer and manufacturer of waterproof connectors.
Need help?
Do you have a question about the SAILOR 6210 VHF and is the answer not in the manual?
Questions and answers