Lexus 450H 2009 Pre-Delivery Service Manual

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GS 450h Pre-Delivery Service Manual

Lexus Technician:

Before you perform a Pre Delivery Service (PDS) on this vehicle, be sure you:

Attend the Technical Introduction to Lexus Course L005" at the Lexus Area Office

Read and understand this PDS Manual

Read and understand the PDS Precautions on p. 2, 51

Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle

When performing a PDS on this vehicle:

Check that indicator light by standard Safety Connect™p. button is green

Use the PDS Manual when performing this service

Check the Technical Information System (TIS) for PDS Technical Service Information Bulletins (TSIBs)

that apply to the model you are servicing

Verify the Vehicle Identification Number (VIN) on repair order and vehicle match

Lift vehicle and perform under vehicle safety/damage inspection

Road test vehicle long enough to test hot engine and driven over rough road/Bott dots to test for

rattles/squeaks.

When completed, sign Vehicle Delivery Certificate, Located in the glovebox

The following TSIBs are available on TIS:

DCC Fuse Installation During PDS

Floor Mat Installation During PDS

Front License Plate Mounting Bracket & License Plate Installation

Hybrid System Electrical Safety Precautions (Revised)

Initialization of Driver's Seat Position & Head Restraint Height

Initialization of Power Windows During PDS

Initialization of VGRS System During PDS

Initial Calibration of Compass During PDS

Initial Calibration of Intuitive Parking Assist System During PDS

Maintenance for HV Battery & Auxiliary Battery

Removal of Front Wheel Opening Extension Pad Protective Covers

Tire Positioning Before New Vehicle Delivery

Tire Pressure Warning Valve/Sensor Activation

To obtain PDS material:

Manual, above TSIBs included

Download from TIS website or Lexus Customer Services website on Dealer daily

Order from MDC, 00242 PDSGS HMN10

Check Sheet

Sheet is two-sided, back side has procedure tips

Order from MDC, 00242 PDSGS HCK10, each packet contains 25 Check Sheets

Download from TIS website or Lexus Customer Services website on Dealer Daily

Vehicle Delivery Certificate

Order from MDC, 00242 TIQ10

Other PDS TSIBs

Download from TIS website

Binders

Contact your District Service and Parts Manager if you have any questions.

09152009-CJE

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Summary of Contents for Lexus 450H 2009

Page 1 Lexus Technician: Before you perform a Pre Delivery Service (PDS) on this vehicle, be sure you: Attend the Technical Introduction to Lexus Course L005" at the Lexus Area Office Read and understand this PDS Manual Read and understand the PDS Precautions on p. 2, 51...
Page 3: Table Of Contents
On–board diagnostic system . . . Driver’s head restraint ..Outside rearview mirrors ..20, 25 Electric cooling fans ..52, 55 Lexus PDS...
Page 4 Bott Dot Road Test Layout As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order to check for squeeks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph.
Page 5 ......... . . IV. Maintenance for HV Battery and Auxiliary Battery ......Lexus PDS...
Page 6: Precautions
If the hybrid battery cooling system operates when the air conditioning is off, a message will be shown on the multi–information display and the air conditioning will automatically turn on. Do not splash water on the electric components in the engine compartment. Lexus PDS...
Page 7: Before Starting Pre-Delivery Service
BEFORE STARTING PRE–DELIVERY SERVICE Lexus PDS...
Page 8 Door glass weather strips b) Front cowl sides c) Around the front windshield d) Around the sliding roof area e) Around the rear window REMOVAL OF THE ENGINE ROOM COVER Refer to the provided Technical Service Information Bulletin. Lexus PDS...
Page 9 Refer to the provided Technical Service Information Bulletin. PD0354 SHIFT LOCK OVERRIDE BUTTON COVER INSTALLATION ORB Cover Install the cover into the shift lock override button hole. HINT: The cover is in a plastic envelope attached to the transmission shift lever. PD0246 Lexus PDS...
Page 10: Inspection Overview
INSPECTION OVERVIEW Lexus PDS...
Page 11: Vehicle Exterior
B13. Check luggage compartment and fuel filler door openers. B14. Check turn signal, headlight, high beam and emergency flasher indicator lights, and horn operation. B15. Check wipers and washers. B16. Check headlight cleaner. B17. Check warning and indicator lights. B18. Check Multi-Information Display. Lexus PDS...
Page 12 B32. Check Home Link garage door opener. B33. Check overhead console box. B34. Check power rear sunshade. B35. Check front door pockets. B36. Check center armrest. B37. Check on-board diagnostic system operation. Detail starts on page 20. *: Optional equipment Lexus PDS...
Page 13: Luggage Compartment
D10. Activate tire pressure warning valve and transmitter. D11. Inspect tires for defects or damage. D12. Install wheel center caps. D13. Check headlight aim if not correct. D14. Install front license plate bracket and license plate. Detail starts on page 53. *: Optional equipment Lexus PDS...
Page 14: Under Vehicle (On Hoist)
E04. Check and tighten all chassis bolts of components that are replaced due to repairs. E05. Inspect exhaust system. E06. Install rubber body plugs. PD0462 E07. Remove the front wheel opening extension pad covers. Detail starts on page 64. Lexus PDS...
Page 15: Road Test
H01. Place the Quick Guide booklets in the glove box. Check that the Owners Manual Portfolio contains the Owners Manuals and place in trunk. H02. Fill up the fuel tank. H03. Wash and clean the vehicle. Detail starts on page 77. Lexus PDS...
Page 16 III. INSPECTION DETAIL Lexus PDS...
Page 17 Front and rear bumpers b) Window moldings (front, side and rear) c) Lexus emblems (front and rear) d) Outside rear view mirrors e) Headlights, turn signal lights, side marker lights, fog lights and tail light...
Page 18 PD0357 compartment door section vehicle’s Owner’s Manual. d) Check first aid kit. A03d Check that the first aid kit is properly installed inside luggage compartment. PD0253 Lexus PDS...
Page 19: Illuminated Entry
To open the window and sliding roof, turn the mechanical key in the unlocking direction. PD0265 HINT: The mechanical key must be held in the lock or unlock direction for the window and sliding roof to close or open. *: Optional equipment Lexus PDS...
Page 20: Smartaccess
Check that the door unlocks. PD0255 HINT: The doors cannot be unlocked for 3 seconds after the doors are locked. d) Check that the luggage compartment A05d door is unlocked by pushing the luggage compartment door button. PD0256 Lexus PDS...
Page 21 30 seconds, if a door is not opened. c) Unlocking the luggage compartment door 4. Keep “LUGGAGE COMPARTMENT DOOR” button pushed for about 1 second to unlock the luggage compartment door. HINT: At this time, one beep sounds. Lexus PDS...
Page 22: Theft Deterrent System
(sounding of the horn, blinking of the headlights, taillights emergency flasher, lighting up interior light) and lock all doors at the same time. d) Cancel the system by unlocking either door with the electrical key. *: Optional equipment Lexus PDS...
Page 23 Stop and high-mounted stop lights (when brake pedal is depressed) Buck-up Lights Rear Side Marker Back-up lights (when selector lever is Rear Turn Signal Lights Lights PD0260 placed in “R” position with the power switch in “IG-ON” mode) Lexus PDS...
Page 24 Touch Screen ....– e.t.c. HINT: Inspect interior parts after removing the necessary factory interior protective covering. To prevent the auxiliary battery from being discharged, the engine should be running when the electrical control switches are turned on. Lexus PDS...
Page 25 Power supply mode is in the “OFF” mode. The indicator light goes off. c) In each mode, check that the power supply has changed properly. HINT: If the power switch illuminator blinks in amber, refer to the Repair Manual. Lexus PDS...
Page 26: Hv Immobilizer System
Check that the belts are not twisted. d) Check that the buckles lock securely and release smoothly. e) Check that the adjustable seat belt anchors operate properly and that they PD0277 securely lock in position. Lexus PDS...
Page 27: Child Protector Locks
Check that the rear doors cannot be Unlock opened by the inside handle but can be opened by the outside handle when the child protector is in the locked position. Lock PD0278 B06. DRIVER’S HEAD RESTRAINT Refer to the provided Technical Service Information Bulletin. Lexus PDS...
Page 28: Seat Adjustments
When the power switch is selected in the “OFF” mode, the steering column moves forward away from the driver and also tilts up. When the power switch is selected in the “IG-ON” mode, the steering column returns to the previously PD0362 set position. Lexus PDS...
Page 29 The doors are unlocked with the wireless remote control. PD0285 The doors are unlocked with power door lock switch on the driver’s side. HINT: Check that the outer foot lights illuminate for 15 seconds and they will go off. Lexus PDS...
Page 30: Door Locks
Check all buttons (1, 2 and 3) to make sure that all memorized settings operate correctly. PD0286 B11. POWER WINDOW Refer to the provided Technical Service Information Bulletin. B12. DOOR LOCKS Check operation of the power door lock switches on the driver’s and passengers’ doors. PD0453 Lexus PDS...
Page 31: Emergency Flasher
“OFF” mode. PD0290 c) Check operation of the automatic light control function. d) Check that the high beam indicator light illuminates when the high beams are on. Lexus PDS...
Page 32: Manual
For Raindrop Detection Type: d) With the wiper switch lever in the auto position, splash the water on the windshield around the windshield sensor and check that the wipers operate automatically. HINT: Add washer fluid up to the proper level. Lexus PDS...
Page 33 Master warning light Pre-collision system warning light Electric power steering system warning light Brake system warning light Charge warning light (Adaptive Variable Suspension System) operation indicator light. Refer to “Warning Lights and Buzzers” on page 30 for details. Lexus PDS...
Page 34 BEAN (Body Electronics Area Network) ABS Warning Light* signals from the skid control ECU and effects control to illuminate this light. PD0374 *: This light goes off a few seconds after the power switch is selected in the “IG-ON” mode Lexus PDS...
Page 35 ECU receives the input of BEAN (Body Electronics Area Network) signals from the tire pressure control ECU and effects PD0381 control to flash this light. *: This light goes off a few seconds after the power switch is selected in the “IG-ON” mode Lexus PDS...
Page 36 When the driver’s door is opened with the power switch selected in “ACC” mode and the selector lever is in “P”. Interior Alarm Interior Alarm (Chimes continuously) When the power switch is selected in the “OFF” mode while the driver’s door is open. Lexus PDS...
Page 37 “DISP” Switch PD0298 graphic information. HINT: Refer to the multi-information display section in the vehicle’s Owner’s Manual for a comprehensive list of the system’s functions and displays. Lexus PDS...
Page 38: Warning Message
If a malfunction of the dynamic radar cruise control is Dynamic Radar Cruise detected, the message appears with the master Control Warning Message warning light, warning tone and “CRUISE” indicator light when the dynamic radar cruise control is on. PD0398 Lexus PDS...
Page 39 If the sliding roof is open with the power switch is Sliding Roof Open Warning selected in the “OFF” mode, the message appears Message with the master warning light flashes and a buzzer sounds when the driver opens the door. PD0408 Lexus PDS...
Page 40 “IG-ON” mode. PD0416 If a malfunction of the hybrid system is detected, this Hybrid System Warning message appears with the master warning light Message flashes and warning tone sounds when the “READY” indicator lamp illuminated. PD0419 Lexus PDS...
Page 41: Navigation System
“MAP/GUIDE” or “DESTINATION” but- tons and check that the display changes according to the pressed button. (c) XM NavWeather This service is active on all new Lexus vehicles with navigation systems. To confirm activation, press the "MENU" button, select "Info.Phone" then select "XM NavWeather".
Page 42 Check that the indicator light comes on properly after the switch is turned and on. Turn the switch again and the light goes off Seat Heater after testing. PD0236 Seat Ventilator/Heater (Ventilator Side) Seat Ventilator/Heater (Heater Side) PD0237 *: Optional equipment Lexus PDS...
Page 43: Air Conditioning
Press the “OFF” button. o) Turn on the rear window defogger switch and check that the indicator light illuminates. p) Turn on the micro dust and pollen filter switch and check that the indicator light illuminates. Lexus PDS...
Page 44: Audio System
Information Bulletin. B24. REAR VIEW MONITOR SYSTEM When the power switch is selected in the “IG-ON” mode and the selector lever is shifted in the “R” position, check that the rear view is displayed on the screen. PD0267 Lexus PDS...
Page 45: Outside Temperature Display
PD0272 2. Touch the “Adjust Clock” switch to B25c display the adjust clock screen. PD0422 3. Check that the auto adjust is on, B25c and set the daylight saving time at an appropriate time. PD0269 Lexus PDS...
Page 46 Touch “Y” or “B” to adjust the time zone. PD0271 Without Navigation System B25c 1. Push the “INFO” button to display the setting screen. PD0272 2. Touch the “Adjust Clock” switch to B25c display the adjust clock screen. PD0422 Lexus PDS...
Page 47: Cigarette Lighter
With the power switch in the “ACC” or “IG-ON” mode, check the power outlet in the console box using an electrical accessory designed for this use. PD0306 Lexus PDS...
Page 48: Cupholders
Check that the rear console box, glove box and auxiliary boxes open and close smoothly. Coin Box Glove Box PD0466 B28. CUP HOLDERS Check that the cup holders (front and rear) operate smoothly and that they do not make any noise during operation. PD0308 Lexus PDS...
Page 49: Ashtray Lights
“ON”) Console box light (illuminates only when the headlight switch is “ON”) k) Rear seat spot light (with the interior light in “DOOR” position) B30. SLIDING ROOF* Refer to the provided Technical Service Information Bulletin. *: Optional equipment Lexus PDS...
Page 50: Inside Rearview Mirror
If the green light does not illuminate, please refer to TIS for troubleshooting proceedures. SOS Button Light indicator NOTE: Vehicles may arrive with hanger requesting inspection to Safety Connect system. If system is working properly and green light is illuminated, disregard hanger. Lexus PDS...
Page 51: Center Armrest
Check that the center armrest moves smoothly. PD0423 B37. ON-BOARD DIAGNOSTIC SYSTEM OPERATION Using the intelligent tester, check the on-board diagnostic system function. For details of this procedure, refer to the Engine Troubleshooting section of the Repair Manual. PD0428 Lexus PDS...
Page 52: Jack & Jack Handle
Check that the spare tire and cover, tools, jack and jack handle are properly installed. Jack Spare Tire PD0456 C03. MANUAL FUEL FILLER DOOR LEVER Check for proper operation of the manual fuel filler door lever located in the luggage compartment. PD0186 Lexus PDS...
Page 53: Battery
Check that the battery terminals are C04b Terminals properly connected and that the clamp is firmly installed. PD0322 C05. TRIM APPEARANCE AND DECK BOARD FIT Inspect the luggage trim and deck board for proper installation and appearance. *: Optional equipment Lexus PDS...
Page 54 Brake Fluid Reservoir Tank ..Electric Cooling Fans ..Hybrid System Inverter and Engine Coolant Reservoir Tank . . HINT: Install protective fender covers prior to beginning the under hood inspection. Lexus PDS...
Page 55: Brake Fluid Level
The coolant level is suitable if the level is between the “FULL” and “LOW” lines on the tank. CAUTION: PD0426 prevent burning yourself, remove the radiator cap when the hybrid system is hot. Lexus PDS...
Page 56: Washer Fluid Level
PD0427 HINT: The electric cooling fans are controlled by engine coolant temperature and air conditioning refrigerant pressure. Do not touch the fans even if the funs stop. Lexus PDS...
Page 57: Fluid Leaks
If there is a great difference between the current temperature of the tire and wheel (for example: shop temperature) expected temperature (outdoor temperature), this needs to be considered when adjusting the tire pressure. Adjust tire pressure when the tires are cold. Lexus PDS...
Page 58: Front License Plate Bracket
Install the wheel center caps on the wheels. PD0432 D13. HEADLIGHT AIM If headlight aim is not correct, see Repair Manual for headlight aim procedure. D14. FRONT LICENSE PLATE BRACKET AND LICENSE PLATE Refer to the provided Technical Service Information Bulletin. Lexus PDS...
Page 59: Lug Nut Torque
Drive shaft boots PD0462 Parking brake cable b) Visually check the following components for fluid leakage: Engine Hybrid transmission Brake lines Fuel lines Rear axle c) Visually check the entire underside of the body for proper rust-resistant coating. Lexus PDS...
Page 60: Body Plugs
Install the rubber body plugs into the torque box holes. Front HINT: Plugs are shipped with the vehicle and put in the glove box. PD0218 E08. REMOVE FRONT WHEEL OPENING EXTENSION PAD PROTECTIVE COVERS Refer to the provided Technical Service Information Bulletin. Lexus PDS...
Page 61: Parking Brake
A comprehensive road test is vital to ensure that a perfect automobile is delivered to each Lexus customer. We recommend that you map out a specific road test course that includes a variety of road conditions including stop and go, highway speed and rough road surfaces.
Page 62: Transmission
“+”. Check that the engine braking force increases when the selector lever is operated toward “–”. Check that figure displayed on the indicator in the combination meter changes when the selector lever is operated toward “+” or “–”. Lexus PDS...
Page 63: Trac
“TRAC OFF” indicator light illuminates. PD0438 F07. ADAPTIVE VARIABLE SUSPENSION SYSTEM Damping Mode Select Control The “SPORT” indicator light will illuminate when the “SPORT” mode is selected. The indicator light will go off when the “NORM” mode is selected. PD0439 Lexus PDS...
Page 64: Cruise Control
“Long” to “Middle” to “Short” and then back to “Long” by pulling the distance switch on the steering wheel. HINT: Long Middle Short Always keep the radar sensor glass clean. Distance Switch PD0209 *: Optional equipment Lexus PDS...
Page 65: Compass
Others F11. SQUEAKS AND RATTLES Check for squeaks and rattles in the following: a) Instrument panel b) Doors c) Trim d) Body e) Others F12. INITIAL CALIBRATION OF COMPASS Refer to the provided Technical Service Information Bulletin. Lexus PDS...
Page 66 – ECU HEALTH CHECK PRINTOUT See back of PDS Check Sheet for printout examples. 2. COMPLETE AND SIGN THE PDS CHECK SHEET, AND FILE WITH THE PDS REPAIR ORDER 3. SUBMIT PRODUCT TECHNICAL REPORTS REGARDING QUALITY ISSUES AS APPLICABLE Lexus PDS...
Page 67 ”Vehicle Identification Number” line at inside top of certificate. The person performing PDS is required to sign their name over ”Dealership Service Representative” line and return certificate and VIN sticker sheet to glovebox. Lexus PDS...
Page 68 Guide booklet with disc in glovebox. b) Check that Owner’s Manual Portfolio contains Owner’s Manual(s) and place in the vehicle PD0213 trunk. c) Check that the airbag information label is affixed on the glove box door and is visible with the glovebox closed. Lexus PDS...
Page 69: Maintenance For Hv Battery And Auxiliary Battery
MAINTENANCE FOR HV BATTERY AND AUXILIARY BATTERY Refer to the appropriate Technical Service Information Bulletin. Lexus PDS...

Lexus 450H 2009 Pre-Delivery Service Manual

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