Cognex DataMan 60 Reference Manual
Cognex DataMan 60 Reference Manual

Cognex DataMan 60 Reference Manual

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DataMan
Reference Manual
04/18/2017
Version: 5.7.0.102
®
60

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Summary of Contents for Cognex DataMan 60

  • Page 1 ® DataMan Reference Manual 04/18/2017 Version: 5.7.0.102...
  • Page 2: Legal Notices

    Copyright © 2017. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.
  • Page 3: Table Of Contents

    Mounting Brackets Control Box DataMan 60 Systems Model Limitations Reader Layout Dimensions Setting Up Your DataMan 60 Setting the Focus Position Field of View and Reading Distances DataMan 60 Imager Specifications DataMan 60 Specifications Using Your DataMan 60 Install Your DataMan 60...
  • Page 4 Table of Contents Precautions Reader Programming Codes...
  • Page 5: Symbols

    Symbols Symbols The following symbols indicate safety precautions and supplemental information. WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or electrical shock. CAUTION: This symbol indicates the presence of a hazard that could result in property damage. Note: Notes provide supplemental information about a subject.
  • Page 6: Getting Started

    The DataMan 60 reader is packaged in an IP40-rated housing. This document provides basic information about how to configure and use DataMan 60 readers. Additional information is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan software on your PC: The DataMan Communications &...
  • Page 7: Dataman 60 Accessories

    Getting Started DataMan 60 Accessories Cables USB Cable, 1.5 m (DM100-USB-000) USB Cable, 3 m (DM100-USB-030) USB and Flying Leads I/O Cable, 2.0 m (DM-USBIO-00) RS-232 and Flying Leads I/O Cable, 2.5 m (DM-RS232IO-00) RS-232 Cable, 1.5 m (DM100-RS232-000) Extension Cable, 5 m (DM100-EXTCBL-000)
  • Page 8: Control Box

    Getting Started Universal Mounting Bracket (DM50-UBRK-000) Control Box Control Box (DM-CTRLBOX-00)
  • Page 9: Dataman 60 Systems

    Getting Started DataMan 60 Systems Omni-directional 1-D IDQuick™ — Well 1DMax+™ with Code Reading marked 2-D Code HOTBARS™ Reading DataMan 60L (DMR-60L-00) √ DataMan 60QL (DMR-60QL-00) √ √ DataMan 60S (DMR-60S-00) √ √ √ Model Limitations S models do not have Burst and Continuous trigger modes.
  • Page 10: Reader Layout

    Getting Started Reader Layout The following image shows the characteristics of the DataMan 60reader. Internal illumination 3-position lens cap Focal position indicator External illumination connector Status LEDs: - Power: YELLOW = Power ON - Communication: Flashing YELLOW - Good / bad read: GREEN = good read / RED = bad read - Error: RED = error, check device log LED aimer Lens...
  • Page 11: Dimensions

    Getting Started Dimensions Observe the following DataMan 60 reader dimensions when installing your reader. The attachment points have the following characteristics: M3 thread Maximum thread depth: 6 mm 1.3 N-m (11.5 in-lb) maximum torque CAUTION: Use both attachment points when mounting your device.
  • Page 12 Getting Started Tip: Some applications can benefit from mounting the system at a slight angle (15 degress) to reduce reflection from the inspected surface back to the reader.
  • Page 13: Setting Up Your Dataman 60

    Setting Up Your DataMan 60 Setting Up Your DataMan 60 Setting the Focus Position DataMan 60 can operate in one of three distance ranges. To set the focus position: 1. Remove the lens cover. 2. Set the focus position to 45, 70, or 110: turn the lens cap clockwise (45->70->110) to focus to a larger distance;...
  • Page 14: Field Of View And Reading Distances

    Setting Up Your DataMan 60 Field of View and Reading Distances The following charts show the field of view (FoV) of the DataMan 60 series readers. Reading distance values are also provided for 1-D and 2-D example code distances. This chart shows the supported range of reading distances at 45 mm focus position.
  • Page 15: Dataman 60 Imager Specifications

    Setting Up Your DataMan 60 DataMan 60 Imager Specifications Specification DataMan 60 Series Imager Image Sensor 1/3 inch CMOS Image Sensor Properties 4.51 mm x 2.88 mm (H x V), 6.0 µm square pixels Image Resolution (pixels) 752 x 480 Electronic Shutter Speed 18 µs to 25 ms exposure...
  • Page 16: Using Your Dataman 60

    3. Connect the DataMan 60 reader to your PC. 4. Choose Start > Programs > Cognex > DataMan Software v x.x.x > Setup Tool to launch the DataMan Setup Tool. The detected readers will appear under the COM ports.
  • Page 17: External Triggers

    Using Your DataMan 60 External Triggers If you are using external triggering, you can use any of these methods to trigger your DataMan 60 series reader: Send a pulse on the I/O cable: Input 0 (white) Input 1 (white/black) Send a serial trigger command over the RS-232 connection or the Ethernet connection.
  • Page 18: Connections, Optics And Lighting

    Connections, Optics and Lighting Connections, Optics and Lighting I/O Cable The I/O cable provides access to trigger and high-speed outputs. Unused wires can be clipped short or tied back using a tie made of non-conductive material. For RS-232, use the Power Supply return path for ground. Note: GND (Pin 4) is connected to the reader housing, cable shield, and DB15 shell.
  • Page 19: Usb And Flying Leads I/O Cable

    Connections, Optics and Lighting USB and Flying Leads I/O Cable You can connect a cable with USB and flying leads (DM-USBIO-00) to the cable that is attached to the device. The following table shows the pinout and color description of the flying leads. This is a female connector/socket.
  • Page 20 Connections, Optics and Lighting This is a female connector/socket. Color Signal White Input-0 White/Black Input-1 Light Blue/Black Output-1 Light Blue/Yellow Output-Common Light Blue/Green Output-Strobe...
  • Page 21: Flying Leads Cable

    Connections, Optics and Lighting Flying Leads Cable You can connect a cable with flying leads (DM50-PWRIO-05) to the cable that is attached to the device. The following table shows the pinout and color description of the flying leads. This is a female connector/socket. Color Signal Green...
  • Page 22: Digital Input Lines

    Connections, Optics and Lighting Digital Input Lines Inputs are not galvanic isolated but need to be referenced to ground. External Wiring Examples: Digital Input Lines...
  • Page 23: Digital Output Lines

    Connections, Optics and Lighting Digital Output Lines The digital outputs can be used as either NPN (pull-down) or PNP (pull-up) lines. For NPN lines, the external load should be connected between the output and the positive supply voltage (<24 V). The outputs pull down to less than 3 V when ON, which causes current to flow through the load.
  • Page 24: External Wiring Examples: Digital Output Lines

    Connections, Optics and Lighting External Wiring Examples: Digital Output Lines NPN: PNP:...
  • Page 25: Illumination Strobe Output

    Connections, Optics and Lighting Illumination Strobe Output The strobe output is provided by a diode that is added to the push-pull circuit, with series to the pull-up transistor. This diode blocks the higher voltage when the output is pulled up when used as open-collector type driving, but enables the driving of high level in TTL mode.
  • Page 26: External Load Strobe Output

    Connections, Optics and Lighting External Load Strobe Output NPN: PNP:...
  • Page 27: Multi-Port Connections

    Connections, Optics and Lighting Multi-Port Connections You can connect multiple DataMan 60 readers to a single PC (or other device equipped with a serial port) using a multi- port connection. A multi-port connection creates a daisy-chain of readers. Each reader receives serial data from the previous reader and transmits it to the next reader.
  • Page 28: Multi-Port Usage Notes

    Connections, Optics and Lighting Multi-Port Usage Notes You can obtain the best results when using multi-port connections by keeping the following usage guidelines in mind as you design your system: The maximum cable length between any two DataMan readers or between the PC and any DataMan reader should be no greater than 15 meters.
  • Page 29: Cleaning/Maintenance

    Cleaning/Maintenance Cleaning/Maintenance Cleaning the Reader Housing To clean the outside of the reader housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the reader housing. CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
  • Page 30: Compliance Information, Warnings And Notices

    FCC Part 15, Subpart B, Class A EN55022, Class A European Community EN55024 EN60950 Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support. Safety and Regulatory European WARNING: This is a class A product. In a domestic environment this product may cause radio Compliance interference in which case the user may be required to take adequate measures.
  • Page 31 Compliance Information, Warnings and Notices In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.
  • Page 32 Precautions Precautions Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage: To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power sources.
  • Page 33 Reader Programming Codes Reader Programming Codes Reset Scanner to Factory Defaults Reboot Scanner...
  • Page 34 Copyright © 2017 Cognex Corporation. All Rights Reserved.

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