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Aviation Design Diamond Assembly Manual
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Aviation Design Diamond Assembly Manual

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Assembly Manual
ZI le chenet, 91490 Milly La Foret – France -
AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr
AVIATION Design
AVIATION Design
AVIATION Design
AVIATION Design
Tel : 00 33 1 64 98 93 93
Fax : 00 33 1 64 98 93 88
E-mail : aviation.design@wanadoo.fr
www.aviation-design.fr
Version 01/08/2014
1

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Summary of Contents for Aviation Design Diamond

  • Page 1 Fax : 00 33 1 64 98 93 88 E-mail : aviation.design@wanadoo.fr www.aviation-design.fr Version 01/08/2014 AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 2 All hardware (screws, servo cover, ...) Instructions in English with pics. Stainless steel tailpipe already installed. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 3 White with gold strips Metallic grey with red strips Blue Racing version Red Racing version White Racing version AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 4 Powerbox system. Aluminium servo covers set. Can be exchange with the plastic covers. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 5 Protection covers for wings, rudder, nose, stabs, wing tip tanks Fuselage protection cover Sun protection cover AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 6 We strongly recommand the use of a Power box system for the big number of high torque servos 2 lipo batteries 4000 mah will be necessary to obtain the correct CG AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 7 Drill a hole in the stab between the spare and the rear pins for the servo electric wiring. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 8 Screw the servo cover in the stabs with 4 parker screws. Connect the servo to the fiber horn. Apply threated lock on the link. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 9 Glue the control horn in the rudder with 5 minutes epoxy. Take care to insert enough glue in the slot. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 10 We recommand the fill the hole so that the connector can’t fale in the rudder. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 11 Screw the servo cover in the rudder with 4 parker screws. Connect the servo to the fiber horn. Apply threated lock on the link AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 12 Drill a 2 mm diameter on the lower surface at about 100 mm from the root. Secure the 2 stabs with 2 x parker screw 3x10. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 13 Glue the control horns in the wings with 5 minutes epoxy. Take care to insert enough glue in the slot. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 14 Holes in plywood spare are already done. The electic wiring is drawin in red on the following drawing. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 15 Use a plastic servo control horn.The steel link will be at 14 mm from the servo axis. Aileron servo. Flap servo. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 16 Connect the servos to the fiber horns. Apply threated lock on the link AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...

  • Page 17: Main Landing Gear

    Attach the brake tube on the legs. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 18 Insert the main gear on the plywood support. Screw each gear with 4 screw CHC 4 x 20 AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 19 The wiring must be secured to the fuselage and protected against the engine heat (tailpipe and turbine). AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 20 Insert he full assembly and and screw it on the front plywood mount with 4 screws CHC 4 x 20 + 4 large roundels. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...

  • Page 21: Fuel Tanks

    The fuel tank will be locked in the model when the seat will be in place. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 22 The fuel tank will be attached to the fuel tank plywood frame with plastic T rap. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...

  • Page 23: Turbine Installation

    AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 24 See bottom photos. Template for cutting the hole is in the next page AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 25 AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 26 Template for underfuselage additionnal inlets for 19 to 22 kg thrust engine AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 27 The air tank will be installed in front of the fuselage secured with light foam. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 28 Drill a 1.5 mm hole at 22 mm from the border at about 60°from the top Insert the side screws AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 29 We recommend to just draw on the aluminium tube the wing limit and a up/down mark to find easily the hole for the wing screw when you assemble the model. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 30 Apply some ZAP canopy inside the frame between the clear canopy and the fiber parts Let in dry 24 hours AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...
  • Page 31 No mixing with elevator are necessary. Elevator Up : 15 mm Down : 15 mm Exponentiel: 10 At stab root. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...

  • Page 32: Center Of Gravity

    400 KPH - 250 MPH. It is your responsibility to operate it safely. Specifications may change without notice. AVIATION DESIGN - ZI le Chenet - 91490 MILLY LA FORET – FRANCE - Tel : 01 64 98 93 93 - aviation.design@wanadoo.fr – www.aviation-design.fr...