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IDEAL EVOMAX 30 Product Manual

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See also: Installation and Servicing Manual , User Manual
EVOMAX
CONDENSING
BOILER
PRODUCT & FLUE GUIDE
WE HAVE IT COVERED.

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Summary of Contents for IDEAL EVOMAX 30

  • Page 1 EVOMAX CONDENSING BOILER PRODUCT & FLUE GUIDE WE HAVE IT COVERED.
  • Page 2 Ideal Commercial Boilers is the UK’s market leader of high efficiency commercial heating solutions. Operating from its Hull manufacturing plant and offices since 1906, Ideal Commercial Boilers is one of the few true British manufacturers left in the heating industry. BRING BOILERS...
  • Page 3 Introduction 4-13 Evomax 30 - 150kW 14-25 Evomax Cascade 30 - 600kW 26-37 Evomax Flue Options 38-39 Flue Types 40-46 Guide to Flue Installation & Regulation Condensate Pumps 48-49 Ideal Training & Support...
  • Page 4 EVOMAX 30 - 150kW *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers.
  • Page 6 • NOx <40mg/kWh (Class 5) for all natural gas models for maximum BREEAM points DOWNLOAD THE APP *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers.

  • Page 7: Dimensions And Clearances

    ‘A’ ‘C’ ‘B’ DIMENSIONS & CLEARANCES BOILER DIM A DIM B DIM C 30, 40, 60, 80 100, 120 All dimensions in mm The following minimum clearances must be maintained for operation and servicing: TOP: DEPENDENT SIDES: 25mm ON FLUE SIZE FRONT: 450mm BOTTOM:...

  • Page 8: Performance Data

    PERFORMANCE DATA EVOMAX 30 - 150 KW MODEL Boiler Output (non- condensing) Mean 70°C 31.54 30.9 42.0 41.2 63.5 62.1 84.4 82.6 103.9 124.7 158.0 Boiler Output (condensing) Mean 40°C 12.7 15.5 17.2 21.2 21.6 26.0 32.5 30.4 30.4 40.5 40.5...

  • Page 9: General Data

    GENERAL DATA EVOMAX 30 - 150 KW MODEL 30/30P 40/40P 60/60P 80/80P Gas Supply 2H - G20 - 20mbar / 3P - G31 - 37mbar Gas Supply G ¾ Connection G1 ¼ Flow Connection G1 ¼ Return Connection Max Pressure Bar (psi) 4.0 (58)

  • Page 10: Specification

    SUGGESTED ENGINEERING SPECIFICATION OVERVIEW MOUNTING The boilers must be fully automatically controlled, wall The condensing boilers can be installed either on the wall or into a prefabricated floor mounted frame. Wall mounted, fanned, super-efficient condensing appliances brackets must be located at the top of the boiler and utilising an aluminium silicon alloy heat exchanger and be visible from the front to aid installation.

  • Page 11: System Temperature

    FLUE SYSTEMS A comprehensive range of flue kits are available from The resistance of flue components, together with the Ideal Commercial Boilers including horizontal and vertical maximum flue resistance each boiler can work against, may concentric and open flue options.

  • Page 12: System Layout

    SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT * Low loss header may not be required depending on system design and pump sizing...
  • Page 15 EVOMAX CASCADE 30 - 600kW...

  • Page 16: Available Options

    EVOMAX CASCADE FRAME & HEADER KITS BOILER FRAME AND HEADER KITS The Frame and Header Kits are suitable for modular (cascade) boiler installations, and are available up to a maximum output of 600 kW, in both in-line and back-to-back arrangements. IN-LINE KITS Kits include flow &...
  • Page 17 FRAME & HEADER KITS 1480 2 X EVOMAX 30 - 150 KW 1100 HEADER HEIGHT LENGTH DEPTH CONCENTRIC RATING FLANGE KITS (mm) (mm) (mm) FLUE SIZE 30-80kW 1945 1100 DN80 80/125 UIN209799 100kW 1945 1100 DN80 100/150 UIN209798 120-150kW 1945...
  • Page 18 5 X EVOMAX 30 - 120 KW HEIGHT LENGTH DEPTH CONCENTRIC HEADER KITS RATING DN FLANGE SIZE (mm) (mm) (mm) FLUE 30-80kW 1945 2750 DN100 80/125 UIN209805 100kW 1945 2750 DN100 100/150 UIN209804 120kW 1945 2750 DN100 100/150 Measurements are without boilers attached. 100-120kW boilers are deeper than Frame and Header Kit.
  • Page 19 FRAME & HEADER KITS SYSTEM DESIGN OPTIONS FRAME/ SIDE BY SIDE HEADER KIT BACK TO BACK TOTAL OUTPUT SIDE BY SIDE OPTION BOILER HEADER FOOTPRINT SIZE PRODUCT NO. FOOTPRINT SIZE REQUIRED KW OF BOILERS – BOILER MODELS MODELS PRODUCT NO. W X D (MM) SIDE BY SIDE W X D (MM)
  • Page 20 SYSTEM DESIGN OPTIONS - CONTINUED SIDE BY SIDE HEADER KIT BACK TO BACK FRAME/HEADER TOTAL OUTPUT NO. OF SIDE BY SIDE OPTION – BOILER FOOTPRINT SIZE PRODUCT NO. FOOTPRINT SIZE PRODUCT NO. REQUIRED KW BOILERS BOILER MODELS MODELS W X D (MM) SIDE BY SIDE W X D (MM) BACK TO BACK...

  • Page 21: Features And Benefits

    & pipe work connector, all isolation valves, pressure relief valve, drain cock and associated fittings • The Low Height Frame and Header Kit can be installed with either an Ideal Commercial Sequencer offering direct modulation of the system, reducing running costs, or a proprietary option •...
  • Page 22 LOW HEIGHT FRAME & HEADER KITS 1 X EVOMAX 30 - 150 KW HEIGHT LENGTH DEPTH DN FLANGE CONCENTRIC HEADER KITS (mm) (mm) (mm) SIZE FLUE 30-80kW 1550 80/125 DN50 100-120kW 1550 100/150 (2”BSP) 150kW 1550 100/150 Measurements are without boilers attached. 150kW boilers are deeper than Low Height Frame and Header...
  • Page 23 LOW HEIGHT FRAME & HEADER KITS SYSTEM DESIGN OPTIONS SIDE BY SIDE TOTAL OUTPUT NO. OF OPTIONAL LOW FRAME/HEADER HEADER FOOTPRINT SIZE BOILER MODELS REQUIRED KW BOILERS LOSS HEADER PRODUCT NO. W X D (MM) DN50 550 x 642 209394 210012 DN50 550 x 642...
  • Page 24 SYSTEM DESIGN OPTIONS - CONTINUED SIDE BY SIDE TOTAL OUTPUT NO. OF OPTIONAL LOW FRAME/HEADER HEADER FOOTPRINT SIZE BOILER MODELS REQUIRED KW BOILERS LOSS HEADER PRODUCT NO. W X D (MM) DN80 1650 x 642 252437 2 x 100 + 1 x 30 210020 DN80 1650 x 642...
  • Page 25 SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT * Low loss header may not be required depending on system design and pump sizing...

  • Page 26: Flue Options

    EVOMAX FLUE OPTIONS...
  • Page 28 • Increaser • Wall plates (x2) To comply with CE certification, Evomax boilers must be fitted with Ideal concentric flues (when using concentric flue type). VERTICAL ROOF FLUE KIT EVOMAX VERTICAL CONCENTRIC FLUE APPLICATION ~ MAXIMUM LENGTHS AND PRESSURE DIFFERENTIALS...
  • Page 29 ** At least 1 off extension tube MUST be used in the installation. This may be suitably cut to length if required. To comply with CE certification, Evomax boilers must be fitted with an Ideal boiler adapter. • B type flues must use the inlet grille.
  • Page 30 FLUE KIT ACCESSORIES ACCESSORY FLUE TYPE PART NO. 80/125 100/150 90˚ elbow (concentric) 213259 213263 45˚ elbow (concentric) 213260 213258 90˚ elbow 158773 158774 45˚ elbow (pair) 158775 158776 Flat Weather Collar 152611 152612 158780 158780 Pitched Weather Collar 152609 152610 158779 158779...
  • Page 31 FLUE RESISTANCES FLUE SYSTEMS For concentric flue systems with elbows fitted, use the table to correct the maximum flue extension capability. Alternatively use the table to design the flue system, deducting the individual resistance of components from the maximum pressure drop allowed in the flue for that boiler. The maximum pressure drop allowed in the flue is given below.
  • Page 32 FOR OWN BUILT OPEN FLUE USE THIS: MAXIMUM ALLOWABLE PRESSURE DIFF & FLUE LENGTH FLUES INCLUDING TERMINAL MODEL FLUE SIZE PRESSURE DIFF (Pa) 30/30P 80/125 40/40P 80/125 80/125 60/60P 100/150 80/80P 80/125 100/150 100/150 100/150 EXAMPLES OF CALCULATING FLUE RESISTANCES/LENGTHS EXAMPLE 1 (CONCENTRIC) HORIZONTAL FLUE FOR EVOMAX 40 Resistance (m)
  • Page 33 2 x 0.85 = 1.7 Total Flue Resistance 12 - 1.7 = 10.3 Therefore this installation is acceptable as only a 3m run. EXAMPLE 3 (OPEN FLUE) OPEN FLUE FOR EVOMAX 30 Resistance (m) Flue Size Max permissible flue run 2 x 45˚ elbow 2 x 0.45 = 0.9...

  • Page 34: Operation

    MULTILINE FLUE CASCADE. The Multiline Flue Cascade is one of the latest additions to the flue accessory range from Ideal, designed specifically for the Evomax range. Available for installations up to 600kW as both a starter kit and extension pack The Multiline Flue Cascade is one of latest additions to the fl...
  • Page 35 Flue height = 570mm from the top of the first boiler in the system. Increase the height 29mm for each adjacent boiler. DESCRIPTION 715mm Evomax Multiline 686mm 657mm 210264 5022142102645 628mm 599mm Starter Kit 80/125 570mm Evomax Multiline 210265 5022142102652 Extension Kit 80/125 Evomax Multiline 5022142102683...
  • Page 36 EVOMAX PLUME KIT The Evomax Plume Kit is one of the latest additions to the flue accessory range from Ideal, designed specifically for the Evomax range. Available for Evomax boilers up to 120kW the Plume Kit can be used to relocate the flue terminal up to 10m.
  • Page 37 EVOMAX PLUME KIT - 80/125 DESCRIPTION 213270 Plume kit 80/125 213274 Plume kit 1m extension 80/125 213272 Plume kit 90 deg elbow 80/125 213273 Plume Kit 45 deg elbow 80/125 (Pair) EVOMAX PLUME KIT - 100/150 DESCRIPTION 213271 Plume kit 100/150 213277 Plume kit 1m extension 100/150 213275...
  • Page 38 FLUE TYPES Before ventilation can be sized we need to identify the type of flue system. Type B – Open flue Type C – Room sealed We also need to know the classification of the room type. • Boiler house – a dedicated building for the installation of boilers and ancillary plant. •...
  • Page 39 Where 2 or more gas fired boilers are connected to a common natural draught flue, the boilers must be installed in the same room and have the same type of burner system. A gas fired boiler and a solid fuel or biomass boiler must not discharge into the same flue.
  • Page 40 GUIDE TO FLUE INSTALLATION & REGULATIONS There are many different regulations relating to flues and ventilation. This document will not cover all of them but assist in obtaining information and guidance, and provide useful and practical information. This guide looks at common standards used to determine the requirements for flue and ventilation installation requirements and should not be used as a sole reference for flue regulations.
  • Page 41 WHEN SHOULD I USE COMMERCIAL FLUE REQUIREMENT LEGISLATION AND GUIDANCE? BS5440 covers domestic installations up to 70kW net input, however if an appliance is to be installed in a factory location even if under 70kW then the commercial requirements of IGE UP10 & BS6644 must be adopted. Similarly if a cascade boiler installation is fitted and the total input exceeds 70kW then the commercial flues and ventilation should be adopted.
  • Page 42 TERMINATION POSITIONS APPLIANCES OVER 70kW NET INPUT SEE IGEM 10 FOR FURTHER DETAILS 1, 3 & 6 Minimum Height of Termination Located on a roof 70kW 80kW 100kW 120kW 150kW 200kW 240kW 300kW Natural Draught 600mm 615mm 645mm 676mm 722mm 798mm 859mm 950mm...
  • Page 43 VENTILATION REQUIREMENTS OF COMMERCIAL BOILERS OVER 70kW NET INPUT OPEN FLUED APPLIANCES, TYPE B & C IN PLANT ROOMS VENTILATION DIRECT TO OUTSIDE AIR (cm² per kW net heat input) FLUE TYPE HIGH OPEN (TYPE B) OPEN (TYPE C) OPEN FLUED APPLIANCES, TYPE B IN PLANT ROOMS (ADDITIONAL RECOMMENDATIONS) Natural Ventilation cm²...

  • Page 44: Water Treatment

    Heating Systems. additives MUST be removed by thorough cleansing. BS 7593:2006 details the steps necessary to clean a domestic If water treatment is used Ideal Boilers recommend only the heating system. use of Scalemaster Gold 100, Fernox, MB-1, Adey MC1, 3.

  • Page 45: Flue Termination Position

    DOMESTIC BOILERS (UP TO 70kW) BS5440 Flues and ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases). Specification for the installation and maintenance of ventilation provision for gas appliances. In I.E refer to I.S. 813. FLUE TERMINATION POSITION Due to the high efficiency of these boilers pluming will occur.
  • Page 46 All vents must be permanent with no means of closing, and positioned to avoid accidental obstruction by blocking or flooding. EVOMAX 30/30P, 40/40P, 60/60P Detail reference should be made to BS. 5440 Pt. 2. In IE refer to the current edition of I.S. 813.

  • Page 47: Condensate Pumps

    130˚C Tank Capacity 2.0 Litres Maximum vertical head 4.5m Maximum horizontal length IDEAL COMMERCIAL BOILERS - CONDENSATE PUMP COMPATABILITY BOILER COMPATABLE EVOMAX - 30 - 150kW IMAX XTRA - 80 - 280kW IMAX XTRA EL - 320 - 1240kW EVOMOD - 250 - 1000kW...

  • Page 49: Need Help

    HERE FOR YOU. At Ideal, we are committed to delivering the highest levels of customer service. With over a century of experience in the heating industry, we know how important confidence and trust is to our customers. You can be confident to know that you’re partnering with a British manufacturer that’s supported by a dedicated national service team, delivering help and...
  • Page 50 NOTES.
  • Page 51 NOTES.
  • Page 52 Statutory rights of the consumer are not affected. PLEASE NOTE: The information in this brochure was correct at the time of going to print. Ideal Commercial Boilers reserve the right to make any modifications to product specifications or any other details, without prior notification. For further clarification, please enquire in writing to the head office address (address below).

This manual is also suitable for:

Evomax 30pEvomax 60pEvomax 80Evomax 80pEvomax 100Evomax 120 ... Show all

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