IDEAL EVOMAX 2 30 Product & Flue Manual
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IDEAL EVOMAX 2 30 Product & Flue Manual

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EVOMAX 2
CONDENSING
BOILER
PRODUCT & FLUE GUIDE

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Summary of Contents for IDEAL EVOMAX 2 30

  • Page 1 EVOMAX 2 CONDENSING BOILER PRODUCT & FLUE GUIDE...
  • Page 2 Ideal Commercial Boilers is the UK’s market leader of high efficiency commercial heating solutions. Operating from its Hull manufacturing plant and offices since 1906, Ideal Commercial Boilers is one of the few true British manufacturers left in the heating industry. BRING BOILERS...
  • Page 3 Introduction 4-11 Evomax 2 30 - 150kW 12-17 Evomax 2 Cascade 30 - 900kW 18-30 Evomax 2 Flue Options 31-32 Flue Types 33-39 Guide to Flue Installation & Regulation Condensate Pumps Ideal Training & Support...
  • Page 4 EVOMAX 2 30 - 150kW *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers. Terms and conditions available at www.idealcommercialboilers.com/downloads...

  • Page 6: Features And Benefits

    • Capable of operating at up to 30° Δ T DOWNLOAD THE APP *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers. Terms and conditions available at www.idealcommercialboilers.com/downloads...

  • Page 7: Dimensions And Clearances

    DIMENSIONS & CLEARANCES BOILER DIM A DIM B 30, 40, 60, 80 100, 120 All dimensions in mm The following minimum clearances must be maintained for operation and servicing: TOP: DEPENDENT SIDES: 25mm ON FLUE SIZE FRONT: 450mm BOTTOM: 300mm FLOW CONDENSE RETURN...

  • Page 8: Performance Data

    PERFORMANCE DATA EVOMAX 2 30 - 150kW (Natural Gas) MODEL Boiler Output (non-condensing) Mean 70°C 31.5 42.0 63.5 84.4 103.9 124.7 Boiler Output (condensing) Mean 40°C 12.7 17.2 21.6 26.0 32.5 30.4 40.5 60.8 82.0 102.4 122.9 153.7 Boiler Input Max Rate Gross 33.7...

  • Page 9: General Data

    GENERAL DATA EVOMAX 2 30 - 150 kW (Natural Gas & LPG) MODEL 30/30P 40/40P 60/60P 80/80P 100/100P 120/120P Gas Supply 2H - G20 - 20mbar / 3P - G31 - 37mbar Gas Supply G ¾ Connection Flow Connection G1 ¼...

  • Page 10: Specification

    The condensing boilers can be installed either on the wall or inclusion of Ideal Commercial boilers. into a prefabricated floor mounted frame. Wall brackets must be located at the top of the boiler and visible from the front to aid installation.

  • Page 11: System Temperature

    FLOW RATE (L/MIN) HYDRAULIC RESISTANCE (MBAR) BOILER 11°C 15°C 20°C 25°C 30°C 11°C 15°C 20°C 25°C 30°C Evomax 2 30 / 30P 39.1 28.7 21.5 17.9 Evomax 2 40 / 40P 52.1 38.2 28.7 23.9 19.1 Evomax 2 60 / 60P 78.2 57.3...
  • Page 12 EVOMAX 2 CASCADE 30 - 900kW...
  • Page 13 EVOMAX 2 CASCADE FRAME & HEADER KITS For installations requiring more output delivered in a flexible way, up to 6 Evomax 2 boilers can be installed in a cascade. An output of up to 900kW is possible with this modular option which is available in both Inline (Standard and Low Height) and Back to Back...
  • Page 14 EVOMAX 2 FRAME & HEADER ACCESSORIES CHOOSE A FRAME KIT CHOOSE A HEADER KIT Standard Height Standard Height Frame, Inline boilers Up to 6 boilers 2 boilers, 30 - 150kW (DN80) for PHEX & LLH 206970 219542 1 frame required per boiler i.e. a 6 boiler cascade requires 6 frames 3 boilers, 30 - 100kW (DN80) for PHEX &...
  • Page 15 Grundfos UPML Pump Kit 222659 Plate Heat Exchanger If using a Low Loss Header or Plate Heat Up to 60kW total output (DN50) Exchanger not from Ideal Commercial, 222219 please use the pump recommended by the manufacturer. Up to 60kW total output (DN65)

  • Page 16: System Layout

    SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT EVOMAX 2 FRAME & HEADER KIT C/W PLATE HEAT EXCHANGER LEGEND...
  • Page 17 NOTE: THIS SCHEMATIC IS AN ILLUSTRATION OF A HYDRAULIC ARRANGEMENT FOR DISCUSSION AND REFERENCE USE ONLY. THE SCHEMATIC MAY NOT ACCURATELY DESCRIBE THE ACTUAL ARRANGEMENT REQUIRED IN ORDER FOR THE SYSTEM TO OPERATE CORRECTLY AND ADDITIONAL COMPONENTS MAY BE REQUIRED. UNDER NO CIRCUMSTANCES SHOULD THIS BE USED AS BASIS FOR PROCUREMENT, PRODUCTION OR INSTALLATION.
  • Page 18 EVOMAX 2 FLUE OPTIONS...
  • Page 20 • 90° elbow • Wall plates (x2) To comply with CE certification, Evomax boilers must be fitted with Ideal concentric flues (when using concentric flue type). VERTICAL ROOF FLUE KIT EVOMAX 2 VERTICAL CONCENTRIC FLUE APPLICATION ~ MAXIMUM LENGTHS AND...
  • Page 21 EVOMAX 2 60 & 80 VERTICAL CONCENTRIC FLUES OF LONGER LENGTH Model 60/60P 80/80P Max flue length (m) Flue Size 100/150 Wall flue kit No 220916 CONTENTS • Increaser • Locking Collars (x2) • Terminal • Finishing plates (x2) • Bracket OPEN FLUE OPTIONS (B TYPE) EVOMAX 2 VERTICAL CONCENTRIC FLUE APPLICATION ~ MAXIMUM LENGTHS AND...
  • Page 22 FLUE KIT ACCESSORIES FLUE KITS - CONCENTRIC Vertical Roof Flue Kit 80/125 (30 - 80kW) 220915 Vertical Roof Flue Kit 100/150 (60 & 80kW) 220916 Vertical Roof Flue Kit 100/150 (100 - 150kW) 220918 Horizontal Wall Flue Kit 80/125 (30 - 80kW) 220919 Horizontal Wall Flue Kit 100/150 (60 &...
  • Page 23 FLUE KITS - CONCENTRIC 220915 220916 220918 220919 213261 213262 152609 220920 152610 220921 152611 152612 213259 213263 213260 213258 202242 202243 FLUE KITS - OPEN FLUE 221216 158769 158770 158771 158772 158773 158774 158775 158776 158777 152259 221218 222133 152404...

  • Page 24: Flue Systems

    FLUE RESISTANCES FLUE SYSTEMS For concentric flue systems with elbows fitted, use the table to correct the maximum flue extension capability. Alternatively use the table to design the flue system, deducting the individual resistance of components from the maximum pressure drop allowed in the flue for that boiler. The maximum pressure drop allowed in the flue is given below.
  • Page 25 FOR OWN BUILT OPEN FLUE USE THIS: MAXIMUM ALLOWABLE PRESSURE DIFF & FLUE LENGTH FLUES INCLUDING TERMINAL MODEL FLUE SIZE PRESSURE DIFF (Pa) 30/30P 80/125 40/40P 80/125 60/60P 80/125 80/80P 80/125 100/150 100/150 100/150 EXAMPLES OF CALCULATING FLUE RESISTANCES/LENGTHS EXAMPLE 1 (CONCENTRIC) HORIZONTAL FLUE FOR EVOMAX 2 40 Resistance (m) Flue size...
  • Page 26 2 x 45˚ 2 x 0.85 = 1.7 Total Flue Resistance 10 - 1.7 = 8.3 EXAMPLE 3 (OPEN FLUE) OPEN FLUE FOR EVOMAX 2 30 Resistance (m) Flue Size Max permissible flue run 2 x 45˚ elbow 2 x 0.45 = 0.9 Total Flue Resistance 65 - 0.9 = 64.1...

  • Page 27: Operation

    MULTILINE FLUE CASCADE. The Multiline Flue Cascade is one of the latest additions to the flue accessory range from Ideal, designed specifically for the Evomax range. Available for installations up to 600kW as both a starter kit and extension pack The Multiline Flue Cascade is one of latest additions to the fl...
  • Page 28 Flue height = 570mm from the top of the first boiler in the system. Increase the height 29mm for each adjacent boiler. DESCRIPTION Header 220925 Multiline Starter Kit 80/125 220926 Multiline Extension Kit 80/125 220927 Multiline Starter Kit 100/150 220928 Multiline Extension 100/150 Condensate Drain (Siphon)
  • Page 29 EVOMAX 2 PLUME KIT The Evomax 2 Plume Kit is one of the latest additions to the flue accessory range from Ideal, designed specifically for the Evomax 2 range. Available for Evomax 2 boilers up to 150kW the Plume Kit can be used to relocate the flue terminal up to 10m.
  • Page 30 EVOMAX PLUME KIT - 80/125 DESCRIPTION 220922 Plume kit 80/125 213274 Plume kit 1m extension 80/125 213272 Plume kit 90 deg elbow 80/125 213273 Plume Kit 45 deg elbow 80/125 (Pair) EVOMAX PLUME KIT - 100/150 DESCRIPTION 220923 Plume kit 100/150 213277 Plume kit 1m extension 100/150 213275...
  • Page 31 FLUE TYPES Before ventilation can be sized we need to identify the type of flue system. Type B – Open flue: takes air from the plant room (adequate ventilation must be available). Type C – Room sealed: takes air from outside We also need to know the classification of the room type.
  • Page 32 Where 2 or more gas fired boilers are connected to a common natural draught flue, the boilers must be installed in the same room and have the same type of burner system. A gas fired boiler and a solid fuel or biomass boiler must not discharge into the same flue.
  • Page 33 GUIDE TO FLUE INSTALLATION & REGULATIONS There are many different regulations relating to flues and ventilation. This document will not cover all of them but assist in obtaining information and guidance, and provide useful and practical information. This guide looks at common standards used to determine the requirements for flue and ventilation installation requirements and should not be used as a sole reference for flue regulations.
  • Page 34 WHEN SHOULD I USE COMMERCIAL FLUE REQUIREMENT LEGISLATION AND GUIDANCE? BS5440 covers domestic installations up to 70kW net input, however if an appliance is to be installed in a factory location even if under 70kW then the commercial requirements of IGEM UP10 & BS6644 must be adopted. Similarly if a cascade boiler installation is fitted and the total input exceeds 70kW then the commercial flues and ventilation should be adopted.
  • Page 35 TERMINATION POSITIONS APPLIANCES OVER 70kW NET INPUT SEE IGEM 10 FOR FURTHER DETAILS 1, 3 & 6 Minimum Height of Termination Located on a roof 70kW 80kW 100kW 120kW 150kW 200kW 240kW 300kW Natural Draught 600mm 615mm 645mm 676mm 722mm 798mm 859mm 950mm...
  • Page 36 VENTILATION REQUIREMENTS OF COMMERCIAL BOILERS OVER 70kW NET INPUT ROOM SEALED APPLIANCES, TYPE C IN PLANT ROOMS VENTILATION DIRECT TO OUTSIDE AIR (cm² per kW net heat input) FLUE TYPE HIGH (TYPE C) OPEN FLUED APPLIANCES, TYPE B IN PLANT ROOMS (ADDITIONAL RECOMMENDATIONS) Natural Ventilation cm²...

  • Page 37: Water Treatment

    Heating Systems. additives MUST be removed by thorough cleansing. BS 7593:2006 details the steps necessary to clean a domestic If water treatment is used Ideal Boilers recommend only the heating system. use of Scalemaster Gold 100, Fernox, MB-1, Adey MC1, 3.

  • Page 38: Flue Termination Position

    DOMESTIC BOILERS (UP TO 70kW) BS5440 Flues and ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases). Specification for the installation and maintenance of ventilation provision for gas appliances. In I.E refer to I.S. 813. FLUE TERMINATION POSITION Due to the high efficiency of these boilers pluming will occur.
  • Page 39 All vents must be permanent with no means of closing, and positioned to avoid accidental obstruction by blocking or flooding. EVOMAX 2 30/30P, 40/40P, 60/60P Detail reference should be made to BS5440 Pt. 2. In IE refer to the current edition of I.S. 813.

  • Page 40: Condensate Pumps

    130˚C Tank Capacity 2.0 Litres Maximum vertical head 4.5m Maximum horizontal length IDEAL COMMERCIAL BOILERS - CONDENSATE PUMP COMPATIBILITY BOILER COMPATIBLE EVOMAX 2 - 30 - 150kW IMAX XTRA - 80 - 280kW IMAX XTRA EL - 320 - 1240kW...

  • Page 42: Need Help

    HERE FOR YOU. At Ideal, we are committed to delivering the highest levels of customer service. With over a century of experience in the heating industry, we know how important confidence and trust is to our customers. You can be confident to know that you’re partnering with a British manufacturer that’s supported by a dedicated national service team, delivering help and...
  • Page 43 NOTES.
  • Page 44 These appliances are certified to G.A.D. 90/396 and B.E.D. 92/42 Safety and Performance Directives for gas boilers. Please note that the above information is correct at time of publication. Ideal Commercial Boilers has a policy of continuous development and therefore reserves the right to alter product specifications or any other details without prior notification.

This manual is also suitable for:

Evomax 2 30pEvomax 2 40Evomax 2 40pEvomax 2 60Evomax 2 60pEvomax 2 80 ... Show all

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