Reassembly Of Starter Motor - Yanmar 2TNV70 Service Manual

STARTER MOTOR

Reassembly of Starter Motor

1. Apply a appropriate starter bendix grease
(obtain locally) to the pinion shaft.
2. Reassemble the reduction gear
(Figure 10-28, (4)), pinion shaft
(Figure 10-28, (5)), planetary gears
(Figure 10-28, (6)), and washers into the
intermediate housing (Figure 10-28, (3)).
Reinstall snap ring (Figure 10-28, (1)).
(3)
(2)
(1)
Figure 10-28
3. Reinstall the pinion clutch assembly
(Figure 10-29, (2)), return spring (if equipped)
and pinion stop (Figure 10-29, (3)) onto the
pinion shaft (Figure 10-29, (1)). Reinstall the
retaining ring (Figure 10-29, (4)) in the groove
in the pinion shaft. Slide the pinion stop over the
retaining ring.
10-16
(4)
(7)
(6)
(5)
0002487
(2)
(3)
(4)
Figure 10-29
4. Apply a small amount of high temperature
lithium grease (obtain locally) to the contact
surfaces of the shift lever. Reassemble the shift
lever (Figure 10-30, (2)), spacer (if equipped)
(Figure 10-30, (1)), and pin.
5. Reinstall the pinion shaft assembly
(Figure 10-30, (4)) in the pinion housing
(Figure 10-30, (3)). Be sure the shift lever
properly engages the pinion.
(1)
(2)
Figure 10-30
6. Apply a small amount of high temperature
lithium grease (obtain locally) to the surface of
the plunger and the hole that engages the shift
lever.
7. Attach the plunger to the shift lever.
TNV IDI Service Manual
Starter Motor
(1)
0000152B
(4)
0000148A
(3)