red lion T16 Product Manual

red lion T16 Product Manual

Temperature/process controllers
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MODELS T16 & P16 - TEMPERATURE/PROCESS CONTROLLERS

GENERAL DESCRIPTION

The Model T16 Controller accepts signals from a variety of temperature
sensors (thermocouple or RTD), while the Model P16 Controller accepts either a
0 to 10 VDC or 0/4 to 20 mA DC input signal. Both controllers can provide an
accurate output control signal (time proportional or DC Analog Output) to
maintain a process at a setpoint value. Dual 4-digit displays allow viewing of the
process/temperature and setpoint simultaneously. Front panel indicators inform
the operator of the controller and output status. The comprehensive programming
allows these controllers to meet a wide variety of application requirements.
MAIN CONTROL
The controller operates in the PID Control Mode for both heating and
cooling, with on-demand auto-tune, that establishes the tuning constants. The
PID tuning constants may be fine-tuned through the front panel and then locked
out from further modification. The controller employs a unique overshoot
suppression feature, that allows the quickest response without excessive
overshoot. Switching to Manual Mode provides the operator direct control of the
output. The controller may also be programmed to operate in On/Off mode with
adjustable hysteresis.
ALARMS
Optional alarm(s) can be configured independently for absolute high or low
acting with balanced or unbalanced hysteresis. They can also be configured for
deviation and band alarm. In these modes, the alarm trigger values track the
setpoint value. Adjustable alarm hysteresis can be used for delaying output
response. The alarms can be programmed for Automatic or Latching operation.
A selectable standby feature suppresses the alarm during power-up until the
temperature stabilizes outside the alarm region.
ANALOG OUTPUT OPTION
The optional DC Analog Output (10 V or 20 mA) can be configured and
scaled for control or re-transmission purposes. The programmable output update
time reduces valve or actuator activity.
DIMENSIONS In inches (mm)
R
A
1
A
2
%
1.95
O
1
MA N
O
2
% W
P
(49.5)
1.95
(49.5)
0.37
4.17 (105.9)
(9.4)
 PID CONTROL WITH REDUCED OVERSHOOT
 T16 ACCEPTS TC AND RTD
 P16 ACCEPTS 0-10 V AND 0/4-20 mA SIGNALS
 ON DEMAND AUTO-TUNING OF PID SETTINGS
 DC ANALOG OUTPUT (OPTIONAL)
 USER PROGRAMMABLE FUNCTION BUTTON
 PC OR FRONT PANEL PROGRAMMING
 PC CONFIGURABLE WITH TP16KIT
UL Recognized Component,
File #E179259
PC PROGRAMMING KIT
The optional TP16KIT contains a programming module with a 9 pin RS232
connector, cable and Crimson, a Windows
software allows downloading, uploading and storage of T16 and P16 program
files. All controllers have a communications port that allows configuration by
PC even without controller power connected. Controller calibration is also
possible using the software when the proper calibration equipment and
controller power is connected.
CONSTRUCTION
The controller is constructed of a lightweight, high impact, black plastic
textured case and bezel with a clear display window. The front panel meets
NEMA 4X/IP65 specifications when properly installed. In applications that do
not require protection to NEMA 4X, multiple controllers can be stacked
horizontally or vertically. Modern surface-mount technology, extensive testing,
plus high immunity to noise interference makes the controller extremely reliable
in industrial environments.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other actuators
not equipped with safeguards. To do so can be potentially harmful to persons or
equipment in the event of a fault to the controller. An independent and redundant
temperature limit indicator with alarm outputs is strongly recommended.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
13
1
2
1.76
3
(44.7)
4
5
11
1.76 (44.7)
1
Bulletin No. T/P16-M
Drawing No. LP0486
Released 11/16
®
based configuration software. The
CAUTION: Risk of electric shock.
PANEL CUT-OUT
14
6
+0.024
1.772
7
-0.000
+0.6
(45
)
8
-0.0
9
10
12
+0.024
1.772
-0.000
(45
)
+0.6
-0.0

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Summary of Contents for red lion T16

  • Page 1: General Description

    File #E179259 GENERAL DESCRIPTION PC PROGRAMMING KIT The optional TP16KIT contains a programming module with a 9 pin RS232 The Model T16 Controller accepts signals from a variety of temperature ® connector, cable and Crimson, a Windows based configuration software. The...
  • Page 2: General Specifications

     information. - Measurement exceeds - sensor range  8. ENVIRONMENTAL CONDITIONS: - Open sensor is detected (T16 only)  Operating Temperature Range: 0 to 50°C - Shorted sensor is detected (RTD only)  Storage Temperature Range: -40 to 80°C - Measurement exceeds controller limits (P16 only) ...
  • Page 3: Ordering Information

    OUTPUT SPECIFICATIONS Standby Mode: Programmable; enable or disable Hysteresis: Programmable 1. CONTROL AND ALARM OUTPUTS: Sensor Fail Response: Upscale Relay Output: Annunciator: “A1” and “A2” programmable for normal or reverse acting Type: Form A 4. COOLING: Software selectable (overrides Alarm 2). Contact Rating: 3 A @ 250 VAC or 30 VDC (resistive load) Control: PID or On/Off Life Expectancy: 100,000 cycles at max.
  • Page 4: Emc Installation Guidelines

    One of the most effective ways is to methods of connecting the shield, in order of their effectiveness. place a diode across the inductive load. Most Red Lion products with solid a. Connect the shield to earth ground (protective earth) at one end where the state outputs have internal zener diode protection.
  • Page 5 2.0 i nStAlling the ontroller The T16 and P16 controllers meet NEMA 4X/IP65 requirements for indoor Instructions: use to provide a watertight seal in steel panels with a minimum thickness of 1. Prepare the panel cutout to the proper dimensions.
  • Page 6: Wiring Connections

    3.0 W iring the ontroller WIRING CONNECTIONS codes and regulations. It is recommended that power (AC or DC) supplied to the All wiring connections are made to the rear screw terminals. When wiring the controller be protected by a fuse or circuit breaker. Strip the wire, leaving controller, use the numbers on the label and those embossed on the back of the approximately 1/4"...
  • Page 7 ALSO DISPLAYS PARAMETER NAME IN ILLUMINATES WHEN ALARM 1 CONFIGURATION LOOP. OUTPUT IS ACTIVE. ILLUMINATES WHEN °F or °C ILLUMINATES WHEN ALARM 2 IS SELECTED. (T16 ONLY) OUTPUT IS ACTIVE. ILLUMINATES WHEN PERCENT ILLUMINATES WHEN MAIN IS SELECTED. (P16 ONLY) CONTROL OUTPUT IS ACTIVE.
  • Page 8 The values shown for the displays are the factory settings. SETPOINT VALUE (SP1) * INTEGRAL TIME   In seconds       12   Integral action shifts the center point position of the proportional band to eliminate error in the steady state.
  • Page 9 Module . Some parameters are model and programming dependent. controlled rate. R annunciator flashes while ramping. With the T16, the ramp rate is always in tenths of degrees per minute, regardless of the resolution chosen for the process display.
  • Page 10 AUTO-TUNE START ACCESS CODE       1 12     The Auto-Tune procedure of the controller sets the Proportional Band, If the Access Code is set from -1 to -125, in Lockout Module , Access Integral Time, Derivative Time, Digital Filter, Control Output Dampening Code will appear here.
  • Page 11 7.1 module 1 - i ) t16 o nput ArAmeterS 1-IN PARAMETER MENU CNFP 1-INP tYPE SCAL dCPt FLtr SHFt SPLO SPHI InPt F1In INPUT TEMP DECIMAL DIGITAL SHIFT/ SETPOINT SETPOINT USER F1 KEY TYPE SCALE RESOLUTION FILTERING OFFSET LOW LIMIT...
  • Page 12 F1 KEY FUNCTION The controller performs the selected F1 Key Function, when L is pressed while in the Display Loop. In any other loop or module location, pressing L F1In will perform an escape to the Display Loop. No Function: No function is performed. ...
  • Page 13 INPUT VALUE SCALING POINT 2 F1 KEY FUNCTION F1In I2    2      1    2   SELECTION FUNCTION SELECTION FUNCTION For Key-in Method, enter the second coordinate Input Value by using the arrow keys.
  • Page 14 CYCt OPAC OPLO OPHI OPFL OPdP CHYS tcod ANtP ANAS ANUt ANLO ANHI ON/OFF CYCLE CONTROL OUTPUT OUTPUT SENSOR FAIL OUTPUT AUTO-TUNE ANALOG ANALOG ANALOG ANALOG ANALOG TIME ACTION POWER POWER POWER POWER CONTROL CODE OUTPUT OUTPUT UPDATE HIGH LOW LIMIT HIGH LIMIT LEVEL DAMPENING...
  • Page 15 ANALOG OUTPUT RANGE (OPTIONAL) ANALOG LOW SCALING (OPTIONAL)   1 2 -999 9999 2 2   Select the type of output and range. The Analog output jumpers are factory The Analog Output assignment value that corresponds to 0 V, 0 mA or 4 mA set to current.
  • Page 16: Alarm Action Figures

    Lit1 AL-1 ACt1 rSt1 Stb1 ACt2 Lit2 rSt2 stb2 AL-2 AHYS 7.4 module 4 - A ) (o lArm ArAmeterS ptionAl ALARM 1 ALARM 1 ALARM 1 ALARM 1 ALARM 1 ALARM 2 ALARM 2 ALARM 2 ALARM 2 ALARM 2 ALARM 1 &...
  • Page 17 ALARM ACTION ALARM 1 ALARM ANNUNCIATOR ALARM 2 1 2 Normal  I  I  n Reverse  I n I  I   Select the action for the alarms. See Alarm Action Figures for a visual With normal selection, the alarm annunciator indicates “on” alarm output 2. explanation.
  • Page 18 7.5 module 5 - C ooling eCondAry ArAmeterS 5-O2 PARAMETER MENU 5-O2 CNFP CYC2 gAN2 db-2 HEAT/COOL COOLING COOLING DEADBAND/ CYCLE RELATIVE TIME GAIN OVERLAP To enable Cooling in Heat/Cool applications, the Alarm 2 Action must first DEADBAND/OVERLAP be set for Cooling. (For P16 Controllers, the cooling output is sometimes 2 referred to as secondary output.) When set to cooling, the output no longer ...
  • Page 19 They should be shielded from air movement and allowed sufficient time to equalize in temperature. (As an alternative, the T16 thermocouple may be placed in a calibration bath of known temperature.) If performing the millivolt calibration prior, verify that the correct input type is configured in Input Module 1I...
  • Page 20 Analog Output Calibration (T16 and P16) RESTORE FACTORY SETTINGS Set the controller Analog jumpers to the output type being calibrated.  Connect an external meter with an accuracy of 0.05% (or better) that is capable of measuring 10.00 V or 20.00 mA to terminals 6 (+V/I) and 7 (-V/I). The ...
  • Page 21: Pid Control

    ontrol xplAnAtionS ON/OFF CONTROL ON/OFF CONTROL - HEAT/COOL OUTPUT FIGURES The controller operates in On/Off Control when the Proportional Band is set INPUT HEAT/COOL DEADBAND (db2) = 0 to 0.0%. In this control mode, the process will constantly oscillate around the setpoint value.
  • Page 22 TIME PROPORTIONAL PID CONTROL MANUAL CONTROL MODE In Time Proportional applications, the output power is converted into output In Manual Control Mode, the controller operates as an open loop system On time using the Cycle Time. For example, with a four second cycle time and (does not use the setpoint and process feedback).
  • Page 23: Manual Tuning

    This procedure is an alternative to the controller’s Auto- Tune function. It will not provide acceptable results if system problems exist. 1. Set the Proportional Band () to 10.0% for temperature models (T16) and 7. If the process is stable, decrease Proportional Band setting by two times and 100.0% for process models (P16).
  • Page 24  I AUTO-TUNE START   PID VALUE ACCESS I I ALARM VALUE ACCESS  I INPUT MODULE ( ) T16 ONLY ACCESS CODE 1I   SETPOINT SELECT ACCESS   DISPLAY PARAMETER FACTORY SETTING USER SETTING SETPOINT RAMP ACCESS ...
  • Page 25 & p16 p rogrAmming uiCK vervieW...
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  • Page 28: Limited Warranty

    LIMITED WARRANTY (a) Red Lion Controls Inc., Sixnet Inc., N-Tron Corporation, or Blue Tree Wireless Data, Inc. (the “Company”) warrants that all Products shall be free from defects in material and workmanship under normal use for the period of time provided in “Statement of Warranty Periods” (available at www.redlion.net) current at the time of shipment of the Products (the “Warranty Period”).

This manual is also suitable for:

P16

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