Table of Contents
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1. SYMBOLS USED IN THE ASSEMBLY MANUAL ........................................................
2. UNPACKAGING ............................................................................................
3. PARTS LOCATION .................................................................................................
a. Carton A ...............................................................................
b. Carton B.................................................................................
c. Carton C ................................................................................
d. Carton D.................................................................................
e. Bubble wrap ...........................................................................
4. HARDWARE IN CARTON B ..........................................................................
5. SETUP & PRE-DELIVERY CHECKLIST ................................................................ .......
6. SETUP PROCEDURE ....................................................................................
a. Front fender ..............................................................................
b. Front wheel .............................................................................
c. Handlebar assy. .......................................................................
d. CDI unit ..................................................................................
e. Seat .......................................................................................
f. Rear view mirror ........................................................................
7. CABLE ROUTING ...................................................................................................... ....
8. ADJUSTMENTS AND PRE-DELIVERY SERVICE................................................
a. Checking and charging the battery ........................... . .............................
b. Measuring the tire pressure ................................................................ ....
c. Checking the engine oil level ............................... . ..................................
d. Adjusting the engine idling speed ...........................................................
e. Adjusting the throttle cable free play ...................... . ................................
f. Adjusting the rear brake free play ............................. . ..............................
g. Adjusting the rear brake light switch .......................................................
i. Adjusting the drive chain slack ............................ . ...................................
j. Adjusting the headlight beam ................................ . ..................................
9. APPENDICES .............................................................................................
a. Service data.............................................................................
10. TIGHTENING TORQUES ................................................................ ...............................
INDEX
clutch cable free play ..............................................
1
2
5
5
5
5
5
5
6
8
9
10
10
12
16
16
16
17
25
26
28
29
30
31
31
32
32
33
33
35
35
36
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